Basketball with cushion layers

Information

  • Patent Grant
  • 6206795
  • Patent Number
    6,206,795
  • Date Filed
    Wednesday, July 28, 1999
    25 years ago
  • Date Issued
    Tuesday, March 27, 2001
    23 years ago
  • Inventors
  • Examiners
    • Wong; Steven
    Agents
    • Chan; Raymond Y.
    • David and Raymond Patent group
Abstract
A basketball, which is more durable and has a softer feeling to reduce the painful during ball passing and shooting, especially suitable for children, training players and amateur players, includes a spherical bladder carcass and a plurality of cover panels. The bladder carcass has a plurality of projection ribs integrally protruded and extended thereon to define eight leaf shape panel recesses surrounding by the ribs. Each of the cover panel has a shape of each of the panel recesses adapted to adhere in the eight panel recesses respectively. Each of the cover panels includes a cover layer and an additional cushion layer made of foam material having a top surface integrally adhered to the lining layer and a bottom surface for adhering a lining cloth thereto, wherein each side of the cushion layer is inwardly inclined for fitting in the respective panel recess.
Description




BACKGROUND OF THE PRESENT INVENTION




1. Field of the Invention




The present invention relates to basketball, and more particularly to a basketball having improved playing characteristics.




2. Description of Related Arts




Conventional basketball, as shown in

FIG. 1

, generally comprises a spherical bladder carcass


11


which is a hollow rubber ball having a valve stein affixed thereto. The bladder carcass


11


has a plurality of projection ribs


111


integrally protruded and extended thereon to define eight leaf shape panel recesses


112


surrounding by the ribs


111


. The two vertical sides of each rib form two extending edges of each panel recess


112


, which are generally perpendicular to the bottom surface


113


of the panel recesses


112


, i.e. the outer surface of the bladder carcass


11


.




The basketball further comprises eight leaf shaped cover panels


12


having a shape of each of the panel recesses


112


adapted to affix in the eight panel recesses


112


respectively. Each of the cover panels


12


is made of leather or synthetic leather such as polyurethane (PU) or polyvinyl chloride (PVC). As shown in

FIG. 1

, the synthetic leather made of cover panel


12


is composed of an outer coating layer


121


and an inner lining layer


122


integrally attached and supported under the outer coating layer


121


.




The rigidity and durability of a conventional basketball as described above merely depend on the cover panels


12


but not the soft rubber bladder carcass


11


. The structure of the cover panels


12


must be tough enough to absorb all the impact force. Therefore, the outer coating layer


121


of each of the cover panels


12


, no matter it is made of leather or synthetic leather, must be further strengthened by affixing one more layer of coarsely lining


122


thereon in order to better support the outer coating layer


121


and resist the stress. The roundness and re-enforcement of the basketball depend on the strength of the lining cloth.




The coarse lining layer


122


of each of the cover panels


12


generally increases the hardness and toughness of the ball cover


11


but fails to provide a comfortable gripping and better rebounding characteristics. In fact, the leather or the thickened and hardened synthetic leather cover panels


12


of the conventional basketball may make the basketball player feels hurt and pain during ball passing and shooting activities, especially to children and those amateur players. In other words, for children and training basketball players or amateur players, the conventional basketball would be too rigid and hard for them.




SUMMARY OF THE PRESENT INVENTION




In order to improve the above drawbacks of the conventional basketball, the applicant first concepts to replace the lining layer


122


with a foam layer. However, the cover panel becomes not hard and tough enough. However, if an additional foam layer is adhered to the conventional cover panel, another unsolvable problem appears, that is the edges of the foam layers fail to rigidly adhere with the vertical sides of the ribs


111


of the bladder carcass


11


while the thickness of the ribs


111


is standardized.




Accordingly, it is a main object of the present invention to provide a basketball having a plurality of panel recesses thereon specifically adapted for firmly affixing a plurality of cover panels each of which comprising an additional foam layer attached to the conventional cover panel, so as to construct a basketball not only retaining the original characteristic of durable, hardness and toughness but also containing new characteristics of being easier to grip and having better rebounding feature.




It is another object of the present invention to provide a basketball which is more durable and has a softer feeling to reduce the painful during ball passing and shooting, especially suitable for children, training players and amateur players.




Accordingly, a basketball of the present invention is provided to accomplish the above objects, which comprises a spherical bladder carcass which is a hollow rubber ball having a valve stem affixed thereto. The bladder carcass has a plurality of projection ribs integrally protruded and extended thereon to define eight leaf shape panel recesses surrounding by the ribs. Each of the ribs is structured in wedge shaped having two inwardly inclined sides to form two extending inclined edges for each panel recess, so that each of the ribs has a slightly narrower root and a slightly wider top end.




The basketball further comprises eight leaf shaped cover panels having a shape of each of the panel recesses adapted to adhere in the eight panel recesses respectively. Each of the cover panels comprises a cover layer made of leather or synthetic leather such as polyurethane (PU) or polyvinyl chloride (PVC). The synthetic leather made cover panel is composed of an outer coating layer and an inner lining layer integrally attached and supported under the outer coating layer. Each of the cover panels further comprises an additional cushion layer made of foam material having a top surface integrally adhered to the lining layer and a bottom surface for adhering a lining cloth thereto, wherein each side of the cushion layer is inwardly inclined for fitting in the respective panel recess.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a partial sectional view of a conventional basketball.





FIG. 2

is a partially exploded perspective view of a basketball according to a preferred embodiment of the present invention.





FIG. 3

is a partial exploded sectional view of the basketball according to the above preferred embodiment of the present invention.





FIG. 4

is a partial sectional view of the basketball according to the above preferred embodiment of the present invention.





FIG. 5

is a partial exploded sectional view of an alternative mode of the basketball according to the above preferred embodiment of the present invention.





FIG. 6

is a partial sectional view of the alternative mode of the basketball according to the above preferred embodiment of the present invention.





FIG. 7A

is a sectional view of a first alternative cover panel of the present invention.





FIG. 7B

is a sectional view of a second alternative cover panel of the present invention.





FIG. 7C

is a sectional view of a third alternative cover panel of the present invention.





FIG. 7D

is a sectional view of a fourth alternative cover panel of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIGS. 2

to


4


, a basketball


20


according to a preferred embodiment of the present invention is illustrated, which comprises a spherical bladder carcass


30


which is a hollow rubber ball having a reinforcing lining layer


301


enclosed therein and a valve stem


21


affixed thereto. The bladder carcass


30


has a plurality of projection ribs


31


integrally protruded and extended thereon to define eight leaf shape panel recesses


32


surrounded by the ribs


31


. Each of the ribs


31


, having a wedge shaped cross section, has two inwardly inclined sides


311


to form two extending inclined edges


321


for each panel recess


32


, so that each of the ribs


31


has a slightly narrower root and a slightly wider top end.




The basketball


20


further comprises eight leaf shaped cover panels


40


having a shape of each of the panel recesses


32


adapted to adhere in the eight panel recesses


32


respectively. Each of the cover panels


40


comprises a cover layer


41


made of leather or synthetic leather such as polyurethane (PU) or polyvinyl chloride (PVC). According to the preferred embodiment as shown in

FIGS. 3 and 4

, the synthetic leather made cover layer


41


is composed of an outer coating layer


411


and an inner lining layer


412


integrally attached and supported under the outer coating layer


411


. Each of the cover panels


40


further comprises an additional cushion layer


42


made of foam material having a top surface


421


integrally adhered to the lining layer


412


and a bottom surface


422


for adhering a lining cloth


43


thereto, wherein each side edge


423


of the cushion layer


42


is inwardly inclined for fitting in the respective panel recess


32


.




Generally, as shown in

FIG. 1

, each of the panel recesses


112


is preferred to have a depth of 1 mm to 1.4 mm. Besides, the thickness of the conventional cover panel


12


is 1 mm to 1.4 mm too, so as to fittedly fill up the panel recess


112


with the cover panel


12


, wherein the sides of the cover panel


12


are arranged to fully adhere to the edges of the ribs


111


. Although any person who skill in art would know the use of a foam or sponge layer attached under a surface can provide a cushion effect, the difficulty of applying such concept to a basketball is the fact that the general material, such as EVA, PU foam, or sponge, of the cushion layer


42


can not well adhere with the rubber nature of the sides


311


of the ribs


31


.




Besides, since the standard depth of the panel recess


32


is 1 to 1.4 mm, even though a thin cushion layer


42


is simply attached to the cover layer


41


, the overall thickness of the cover panel


40


will render most of side edges of the cover layer


41


exceed the panel recess


32


and having no adhesive with the sides


311


of the ribs


31


. Therefore, the attachment of the cover panel


40


in the panel recess


32


becomes very weak and may produce spur edges along ribs


31


. No basketball player would like to play a basketball like this.




If the thickness, 1 mm to 1.4 mm, of the cover layer


41


is reduced so as to maintain the overall thickness of the cover panel


40


, including the cover layer


41


and the cushion layer


42


, equal to 1 mm to 1.4 mm so as to fit the size of the panel recess


32


. The toughness of the basketball reduces according to the thinner cover layer that will made the basketball becomes less durable.




As shown in

FIGS. 3 and 4

, the applicant of the present invention successfully solves all of the above problems by rigidly attaching a specifically designed cushion layer


42


under the cover layer


41


, wherein each of the cushion layers


42


has a bottom lining cloth


43


attached thereunder and inclined side edges


423


. In other words, the side edges


423


of the cushion layer


42


is made inwardly inclining from its top to bottom, so that the size of the bottom surface of the cushion layer


42


as well as the lining cloth


43


is slightly smaller than the size of the cover layer


41


.




According to the preferred embodiment of the present invention, the cover layer


41


can be structured as the conventional cover panel


12


as shown in

FIG. 1

to have a thickness T1 of 1 mm to 1.4 mm that is arranged equal to a standard depth D, 1 mm to 1.4 mm, of each of the panel recesses


32


. As shown in

FIGS. 3 and 4

, all covering side edges


413


of the cover layer


41


remain vertical. Moreover, the overall thickness T2 of the cushion layer


42


and the lining cloth


43


is preferred to be 1.2 mm to 2 mm while the thin thickness of the lining cloth


43


is preferred less than 1 mm.




As shown in

FIG. 4

, to attach each of the cover panels


40


in the respective panel recess


32


, the cover panel


40


is first placed on a bottom surface


320


of the panel recess


32


, wherein the lining cloth


43


of the cover panel


40


is firmly adhered to the bottom surface


320


. Moreover, all the inclined side edges


423


of the cushion layer


42


are also pressed down around the lining cloth


43


to adhere on the borders of the bottom surface


320


. At that moment, the vertical covering side edges


413


of the cover layer


41


will be pull down to contact with the sides


311


of the ribs


31


around the panel recess


32


, so that the covering side edges


413


of the leather made or synthetic leather made cover layer


41


can be fittingly well adhered with the sides


311


of the ribs


31


, i.e. the inclined edges


321


of the panel recess


32


. Accordingly, the cover panel


40


with cushion layer


42


of the present invention can firmly adhered on the respective panel recess


32


while all side edges of the cover panel


40


perfectly connect with the ribs


31


. Moreover, the thickness of the cushion layer


42


can also substantially prop up the cover layer


41


, as shown in

FIG. 4

, which not only can facilitate the player to grip and hold the basketball, but also provide a more full and 3-dimensional appearance for the basketball than any conventional basketball (as shown in FIGS.


2


and


4


).




Furthermore, the inclined edges


321


of the panel recess


32


provide more room for the inclined side edges


423


of the cushion layer


42


and the covering side edges


413


of the cover layer


41


to perfectly fill and provide a smooth attachment and connection.




Alternatively, as shown in

FIGS. 5 and 6

, the two sides


311


′ of each rib


31


′ can also be made in vertical manner under certain circumstances such as when a thinner cushion layer


42


′ is used, wherein the inclined side edges


423


′ of the cushion layer


42


′ are also adhered on around the lining cloth


43


on the bottom surface


320


, and the covering side edges


413


of the cover layer


41


are all adhered with the vertical sides


311


′ of the ribs


31


.




According to the present invention, various alternative modes for the cover panel


40


is illustrated in

FIGS. 7A

to


7


D. The cover panel


40


A as shown in

FIG. 7A

comprises a cushion layer


42


A having a size slightly smaller than the cover layer


41


to form a surrounding rim


414


on the bottom surface of the cover layer


41


around inclined side edges


423


A of the cushion layer


42


A, so as to provide more room for the vertical covering side edges


413


to fit both the inclined sides


311


of the ribs


31


as shown in

FIGS. 3 and 4

or the vertical sides


311


′ of the ribs


31


′ as shown in

FIGS. 5 and 6

, when a thicker cushion layer


42


A is used.




As shown in

FIG. 7B

, another alternative cover panel


40


B is illustrated, wherein a top portion of each side edge


423


B of the cushion layer


42


B is vertically extended vertical while only a bottom portion of each side edge


423


B of the cushion layer


42


B is extended inclinedly.




As shown in

FIG. 7C

, another alternative cover panel


40


C is illustrated, wherein the covering side edges


413


C of the cover layer


41


C can be made outwardly inclined to enable a easier fit of the side edges


413


C with the sides


311


or


311


′ of the ribs


31


or


31


′ as mentioned above. Moreover, this alternative cover panel


40


C also illustrates a cushion layer


42


C having side edges


423


C thereof are inclined in concave manner.




As shown in

FIG. 7D

, another alternative cover panel


40


D is illustrated, wherein the inclined side edges


423


D of the cushion layer


42


D is curvedly made in convex manner




In view of above, the present invention provides a basketball having a plurality of cover panels each of which comprising an additional foam layer attached to the conventional cover panel, so as to construct a basketball not only retaining the original characteristic of durable, hardness and toughness but also containing new characteristics of being easier to grip and having better rebounding feature. It is worth to mention that the basketball of the present invention is more durable and has a softer feeling to reduce the painful during ball passing and shooting, especially suitable for children, training players and amateur players.



Claims
  • 1. A basketball, comprising:a spherical bladder carcass which is a hollow rubber ball having a valve stem affixed thereto, said bladder carcass having a plurality of projection ribs integrally protruded and extended thereon to define a plurality of leaf shape panel recesses surrounding by said ribs, wherein each of said ribs is structured in wedge shaped and sides of said ribs are inclined sides so as to form two extending inclined edges for each of said panel recesses, so that each of said ribs has a slightly narrower root and a slightly wider top end, and a plurality of leaf shaped cover panels having a shape of each of said panel recesses adapted to adhere in said plurality of panel recesses respectively, each of said cover panels being adhered on a recess surface of said respective panel recess and comprising a cover layer having a plurality of covering side edges, a cushion layer made of foam material having a top surface integrally adhered to said cover layer and a bottom surface for adhering a lining cloth for firmly adhering to said recess surface, wherein each side edge of said cushion layer is inwardly inclined for fitting in said respective panel recess, wherein said inclined side edges of said cushion layer are pressed down to adhere on borders of said recess surface, and said covering side edges of said cover layer are pushed down to contact with said inclined sides of said ribs around said panel recess, so as to enable said covering side edges of said cover layer fittingly adhered with said inclined sides of said ribs.
  • 2. The basketball as recited in claim 1 wherein said covering side edges of said cover layer are vertical side edges and a thickness substantially equal to a depth of said respective panel recess.
  • 3. The basketball as recited in claim 1 wherein each of said cover layer comprises an outer coating layer and an inner lining layer integrally attached and supported under said outer coating layer.
  • 4. The basketball as recited in claim 3 wherein said covering side edges of said cover layer are vertical side edges and a thickness substantially equal to a depth of said respective panel recess.
  • 5. The basketball as recited in claim 3 wherein said covering side edges of said cover layer are inclined side edges.
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