The present invention relates, in general terms, to improvements in bathing fixtures. More particularly, but not exclusively, the invention relates to an improved door assembly for use in a bathing fixture such as a shower enclosure, shower recess or the like, such door assembly providing a closure means of adjustable size which does not need support at the uppermost portion thereof, yet still provides a stable, pivotable and slidable arrangement.
Throughout the ensuing specification reference will be made to particular and preferred embodiments of the present invention, a first embodiment which includes opposed pivotable and relatively movable door assemblies each made up of two relatively movable panels, especially suited for use with a shower enclosure or shower recess, and a second embodiment which includes a door assembly which is made up from three relatively movable panels (rather than two). It should be understood, however, that the present invention is not to be considered to be limited to any preferred embodiment or embodiments described and illustrated herein. Indeed the present invention is equally suited to use in, for example, bathing facilities which merely include a bath having a shower rosette associated therewith and disposed thereover, appropriately disposed within a given space.
In the past it has been the practice, with facilities of this general type, to use a shower curtain or curtains, adapted in use to be slidable as desired along a rail, whereby to minimize unwanted egress of water from the bath or shower area when the shower is in use. The arrangements in accordance with the present invention are intended not only to replace the shower curtains used with the prior art arrangements, but at the same time to provide a more stable and more effective closure means for the overall bathing facility.
When designing door assemblies for bathing facilities, whether that facility be a shower enclosure or recess, or a bathtub for that matter, a principal criterion is to facilitate access as much as possible, as well as to provide improved serviceability for as many components as possible in the overall assembly. Ease of access is important in terms of both use and cleaning of the overall facility. It is furthermore extremely desirable for the facility to maximise use of available floor and room space.
U.S. Pat. No. 5,417,272 discloses a wall mounted bathroom panel assembly wherein a slidable panel operates in conjunction with a pivotable panel. This assembly provides the desired ready access. However, the sliding action between the pivotable and sliding panel is effected by rollers and roller tracks mounted in both the pivotable and slidable panels for reciprocal engagement. This arrangement poses problems in that, when the slidable panel is fully extended, an undesired rocking can take place. This arrangement also makes adjustment of the doors or panels relative to one another difficult. Further a multiple bracket and roller structure is required, with brackets and rollers as well as roller tracks provided in both tracks connected to upper and lower portions of each panel.
U.S. Pat. No. 5,908,064 discloses a door unit for a bathing enclosure wherein a pivotable and extendable door unit includes a first panel, which is pivotably connected to a supporting wall of the enclosure, and a second panel which is extendably connected to that first panel. The first panel has a roller bracket at both the upper and lower ends thereof, whilst the second panel has a roller track at both the upper and lower ends thereof. The arrangement is such that the second panel does not have any roller brackets or rollers associated therewith.
A problem associated with door assemblies of this general type is to ensure that they operate smoothly, and continue to so operate. Past experience has revealed that the very weight of the overall door assembly, if not properly distributed during the entire opening and closing procedure, can severely impede such opening and closing and, with time, can perhaps give rise to damage of roller tracks, etc.
Another problem associated with door assemblies of this general type is, or has been, that too few of the components are readily replaceable without necessitating expenditure of a significant amount of time, and hence expense, therein. With the prior art arrangements damage to many components, no matter how sustained, could not be readily repaired, nor could the majority of components be readily replaced.
It is an object of the invention to provide a pivotable and extendable door unit for a bathing facility which can provide a stable, slidable operation of the extendable door.
It is another object of the invention to provide a door unit for a bathing facility which can be produced with fewer parts and at low cost.
It is another object of the invention to provide an extendable door unit for a bathing facility wherein the means for providing the extendibility of the panels which make up the overall door can be easily adjusted.
It is yet a further object of the invention to provide an arrangement wherein, apart from the glass panels or panes, all other components can be readily removed for repair or replacement. The aim of the exercise is to provide a door unit which, if it sustains damage other than to the glass panels, can be repaired without need for replacement of the overall door.
It is another object of the invention to provide an extendable door unit for a bathing facility which is adaptable to be suitable for use with various shapes and sizes of bathing facilities.
It is yet a further object of the invention to provide an extendable door unit for a bathing facility which can be employed individually or in combination with another door of the same type.
Another object of the invention is to provide a means for releasably closing a door assembly, whilst at the same time protecting against the possibility of an unlocked door swinging freely away from the enclosure. The door assembly in accord with the invention, even when closed, can be moved along its track which is associated with the shower base or bath, but cannot swing freely even if opened. This is important in terms of improved safety.
In accordance with a preferred embodiment or aspect of the invention there is provided a door unit for an enclosure, said door unit including: a first panel which is adapted to be pivotably movable relative to a wall of said enclosure and a second panel which is adapted to be movably connected to said first panel and to be extensibly connected to said first panel, wherein one of said first and second panels has a roller track associated with an upper end or extremity thereof and the other of said panels has one or more roller brackets associated with an upper end or extremity thereof, the arrangement being such as to allow said panels to be relatively extensible one to the other, and further including means for releasably retaining said panels in an extended relationship to one another
In accordance with another embodiment or aspect of the invention there is provided a door unit or assembly for an enclosure, said door unit including: a first panel which is adapted to be pivotably movable relative to a wall of said enclosure; a second panel which is adapted to be movably and extensibly connected to said first panel; and a third panel which is pivotably connectable to said second panel, wherein at least one of said panels has a roller track associated with the upper end or extremity thereof and the or each other of said panels has one or more roller brackets associated with the upper end or extremity thereof, the arrangement being such as to allow said panels to be relatively extensible one to the other, and further including means for releasably retaining said panels in an extended relationship to one another.
In order that the invention may be more clearly understood and put into practical effect there shall now be described in detail preferred constructions of a door unit in accordance with the invention. The ensuing description is given by way of non-limitative example only and is with reference to the accompanying drawings, wherein:
With reference firstly to
Turning then to
Each of the panels 20 and 21 preferably is made up from a sheet or panel of glass or other suitable material with a frame member 22 of any suitable material, as for example a metal or a plastics material, being associated with the lower end thereof and being affixed thereto in any known manner and using any known means, as for example screws. Each of the panels 20 and 21 also has associated with the upper end thereof frame assemblies 23 and 24 respectively. The frame assembly 24, for example, is comprised of a channel member 25, end cap assembly 26 and a track 27 which is adapted, in use, to be disposed within the channel member 25. The frame assembly 23, on the other hand, is comprised of channel member 28, capping member 29 and track 30 adapted, in use, to be interposed therebetween.
The panel 20 is adapted in use to be associated with, in any known manner and using any known means, a pivot column 40 which extends substantially along the height dimension of that panel 20. The pivot column 40 has located at and co-operates with, at each end thereof, a pivot block or bushing 41. Preferably each pivot block or bushing 41 will be releasably connected to the pivot column 40 by means of a screw or the like means, but the actual means of connection is not of the essence of the invention. In turn the pivot column 40 is adapted to be attached to a jamb member 42, having disposed at each end thereof a pivot block 43. That jamb member 42 is, in its turn, attached to a wall jamb 44 by any suitable means and in any known manner, as for example by screws. That wall jamb 44 is affixed to a wall of the enclosure, as for example a side wall 3 thereof.
In accordance with known practices one or more roller brackets (not shown) will be attached at or in the vicinity of at least one of the panels 20, 21, with a plurality of rollers or the like being rotatably mounted on the or each bracket by means of an arm member, with the rollers being adapted to ride in the track of the other panel. The end cap assembly 26 may engage the or each roller bracket
Extending across at least part of the opening of the enclosure, and releasably affixed to the showerbase 5, is a rail 50.
In accordance with a preferred feature of the invention there is provided a means for retaining a door assembly (or assemblies) in place relative to the rail 50 whereby to limit movement of the door assembly to along that rail 50, with the rail 50 acting as a guide, and to prevent the door assembly from swinging outwardly away from the rail 50 and the overall enclosure. With the prior art arrangements it would be possible for a door or closure means to swivel, swing or pivot out of and away from the enclosure, with consequences of possible damage to the door assembly itself. In accordance with the present invention a door assembly cannot be unlocked from the guide rail 50, thereby avoiding the possibility of unwanted swinging or pivoting thereof. The arrangement should be such that the locking mechanism itself can be actuated either internally or externally of the bathing facility or enclosure 1.
In accordance with a preferred embodiment of the invention there is provided a manually operable means for releasably fixing or locking a door assembly 10 in place relative to the track or rail member 50. In the especially preferred embodiment illustrated the locking means takes the form of a releasable fastening means, adapted to be mounted on and to be selectively and progressively movable relative to the rail member 50.
Such a locking mechanism, as shown in
An especially preferred embodiment for a locking mechanism first assembly 100 is shown, in exploded views, in
The arm member 101, constructed of any suitable material, may take the form of a substantially oblong member having a circular aperture 102 extending therethrough in the vicinity of one end thereof. That aperture 102 preferably includes four indents or notches 103 disposed at substantially 90° intervals around the circumference thereof. At the other end of the oblong member there are provided means which allow for pivoting of said arm member 101, as and when desired, between respective open and closed positions for the overall locking means. Whilst the means which allow for pivoting are not of the essence of the invention, in the preferred embodiment illustrated such are in the form of a plurality of knuckles 104 disposed at spaced-apart intervals at or in the vicinity of the lower portion of the arm member 101. The roller track assembly 140 includes pairs of rollers 141, 142 disposed at right angles one to the other, and a plurality of knuckles 143 which are adapted to co-operate, with the interposition of a pivot pin 105, with the complementary knuckles 104 of the arm member 101.
The locking member 110, in the preferred embodiment illustrated, is in the form of an oblong member having a base portion 111 and a substantially circular cylindrical projection 112 extending substantially normally thereto. At the free end of that projection 112 there is provided a cam-like structure 113.
The locking means further includes a second member 200 which is adapted to be releasably attached to the external surface of a door panel, as for example by screws. That second member 200 includes, projecting from the base thereof, a substantially circular formation of a complementary shape to the aperture 102 of arm member 101. The member 200 further includes, extending laterally thereof, a latch or projection 201 which, in use, projects into the enclosure 1 whereby to allow for release of the locking mechanism internally of said enclosure 1.
In an alternative embodiment, not shown, a locking means in accordance with the invention may take the form of a magnetic coupling or other form of releasable locking means, adapted also to be mounted on and selectively and progressively movable relative to the track 50.
In yet a further alternative, also not shown, opening and closing of the door may be achieved in an automated manner. With such an embodiment the door will have associated therewith an automated means, such as for example a low-voltage motor, having a drive cam in operable connection therewith. A switch or button for activating such motor may be disposed internally of the enclosure 1, for operation by the user as and when required. By way of example in use the user, upon entering the enclosure 1, will push the switch or button to thereby move the door(s) to the closed position. When bathing is finished, pushing the switch or button will then open the door(s) to allow egress from the enclosure 1.
It should be understood, however, that the locking means is not to be limited to any preferred embodiment described and/or illustrated in the specification. Indeed any means may be utilised to interconnect a door assembly to the track 50 so that it is held rigidly in place whilst allowing the door to function normally to allow access to the enclosure 1, whether for purposes of use or cleaning.
Turning now to
Each of the panels 301, 302 and 303 is made up principally of a sheet or panel of glass or other suitable material, with a frame member 312 of any suitable material, as for example a metal or a plastics material, being associated with the lower end of each of panels 301 and 302 and affixed thereto in any known manner and using any known means, as for example screws. Each of the panels 301 and 302 also has associated with the upper end thereof frame assemblies 313 and 314 respectively. The frame assembly 314, for example, and in like manner to the embodiment of
In accordance with known practices one or more roller brackets (not shown) will be attached at or in the vicinity of at least one of the panels 301, 302, with a plurality of rollers or the like being rotatably mounted on the or each bracket by means of an arm member, with the rollers being adapted to ride in the track of the other panel. The end cap assembly 26 may engage the or each roller bracket
The panel 301 is adapted, in use, to be associated with, in any known manner and using any known means, a pivot column which extends substantially along the height dimension of that panel 301. The pivot column, in like manner to the embodiment of
Again in like manner to the embodiment of
In accordance with the invention, and in like manner to the embodiment of
In accordance with the invention, with the embodiments of
Such a locking mechanism, as shown in the drawings and as in the embodiment of
An especially preferred embodiment for a locking mechanism is shown, in exploded views, in
In the preferred embodiments best illustrated, for example, in
As with the embodiment of
It should be understood that the locking means for this alternative embodiment of
With particular reference to
The arrangement in accordance with the present invention differs from the prior art, as represented for example by the aforementioned U.S. Pat. No. 5,908,004, in that there is no roller track and/or roller bracket provided at the bottom or lower end of the panels.
A door assembly in accordance with the present invention is not prone to the problems experienced with the prior art, associated with incorrect distribution of the overall weight thereof when in operation, which in turn give rise to inefficient operation (as by opening and closing) of the door(s) and, with time, damage as by bending to roller tracks and the like components, ultimately leading to the door(s) becoming non-usable and needing to be replaced. Such replacement was a labour-intensive, time-consuming and accordingly expensive exercise.
A problem associated with prior art door or closure assemblies of the general type is that, with a multi-panel configuration, there may exist an uneven gap between the panels. One means of avoiding this, or protecting against the possibility of such an uneven gap, would be to include a “built-in” adjustment means. In a preferred embodiment, not shown, the latch or projection 201 as shown for example in the embodiment of
It should be understood that door assemblies in accordance with the invention can be installed relative to an enclosure and in particular an enclosure including a bath-tub or the like, either indirectly or directly associated with the bath-tub 5 or overall enclosure 1. Indeed a door assembly could be to a bath-tub substantially fixedly attached by any suitable means or method, as for example by screwing into place relative thereto or, in the alternative, it could be less permanently associated therewith.
As clearly shown in the drawings, in both embodiments of the invention illustrated the door unit in accordance with the invention is adapted to be, is capable of being, continuously and selectively movable relative to the overall enclosures. In
Finally, it is to be understood that the aforegoing description refers merely to preferred embodiments of the invention, and that variations and modifications will be possible thereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2011901798 | May 2011 | AU | national |
2012901069 | Mar 2012 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU2012/000507 | 5/10/2012 | WO | 00 | 11/11/2013 |