Embodiments of the present invention relate to a battery assembly, a battery, a lid, and a case.
Conventionally, batteries are known, which include a housing having a first wall to which external connection terminals are exposed, and an electrode housed in the housing. The first wall is provided with a pressure release valve and a liquid inlet from which an electrolytic solution is injected.
Patent Document 1: Japanese Laid-open Patent Application Publication No. 2015-76293
It is preferable to provide an improved battery assembly with a novel structure and less inconvenience, for example.
According to one embodiment, for example, a battery assembly has no electrolytic solution injected. The battery assembly includes a housing, an electrode, a pressure release valve, and a liquid inlet. The housing can house the electrolytic solution, and includes a first wall to which an external connection terminal is exposed, and a second wall intersecting with the first wall. The electrode is housed in the housing and electrically connected to the external connection terminal. The pressure release valve is located in the first wall or the second wall, and to be opened in response to a rise in pressure inside the housing. The liquid inlet is separately provided from the pressure release valve in at least one of the first wall and the second wall. The liquid inlet includes a fragile part, to open an inside of the housing by breaking the fragile part to allow injection of the electrolytic solution.
Exemplary embodiments of the present invention will be disclosed below. Elements of the embodiments described below, and actions and effects achieved by the elements are merely exemplary. Throughout this specification, ordinal numbers are used for distinguishing parts, components, or members alone, and not intended to indicate order or priority.
The embodiments disclosed below include similar or same constituent elements. Thus, the similar or same constituent elements are denoted by common reference numerals, and overlapping descriptions will be omitted. For the sake of convenience, three directions orthogonal to one another are defined in the following drawings. An X direction is along the thickness (longitudinal direction) of a battery 1, a Y direction along the width (lateral direction) of the battery 1, and a Z direction along the height (vertical direction) of the battery 1. In the following, positive X, Y, and Z directions (indicated by the arrow tip) are referred to as a first side, and negative X, Y, and Z directions as a second side.
The battery 1 can include a lithium-ion secondary battery, for example. The battery 1 may be another secondary battery such as a nickel-hydrogen battery, a nickel-cadmium battery, and a lead storage battery. The lithium-ion secondary battery is a type of nonaqueous electrolyte secondary battery, and lithium ions in the electrolyte are electrically conductive. Examples of a positive electrode material include a lithium-manganese composite oxide, a lithium-nickel composite oxide, a lithium-cobalt composite oxide, a lithium-nickel-cobalt composite oxide, a lithium-manganese-cobalt composite oxide, a spinel-type lithium-manganese-nickel composite oxide, and a lithium phosphorus oxide with an olivine structure. Examples of a negative electrode material include an oxide-based material such as lithium titanate (LTO) and an oxide material such as a niobium composite oxide. Examples of an electrolytic solution 9 (see
As illustrated in
Both of the walls 20e and 20f extend in a direction orthogonal to the Z direction (XY plane), and stand in parallel with spacing in the Z direction. The wall 20e is referred to as, for example, a bottom wall or a lower wall, and the wall 20f as, for example, a top wall or an upper wall. The wall 20f is provided with external connection terminals 7. The wall 20f is an exemplary first wall.
The housing 2 includes a combination of parts and components (divided elements). Specifically, the housing 2 includes, for example, a case 21 and a lid 22. The case 21 has at least the walls 20a to 20e. The case 21 is provided with a chamber 20r serving as an opening surrounded by the walls 20a to 20e and opened in the first side of the Z direction. The chamber 20r accommodates the electrode 3, the conductive members 4, and the electrolytic solution 9 (see
The lid 22 has at least the wall 20f. The lid 22 is united with the case 21 while covering the chamber 20r. The lid 22 is joined to an upper end 20j of the case 21 by, for example, welding so as to prevent liquids or gases from leaking from the joint. The lid 22 is also referred to as, for example, a cover, an upper case, a closing plate, or a second housing member. The housing 2 is formed of, for example, a metal material such as aluminum.
The external connection terminals 7A, i.e., a positive electrode terminal 23 and a negative electrode terminal 24 are exposed to the outer surface of the lid 22. The positive electrode terminal 23 and the negative electrode terminal 24 are spaced apart from each other in the Y direction. The lid 22 is provided with the liquid inlet 6 and the pressure release valve 5, as described later, between the positive electrode terminal 23 and the negative electrode terminal 24.
The positive electrode terminal 23 is coupled to a positive electrode lead 4R being one of the conductive members 4 inside the lid 22, penetrating the lid 22 (the wall 20f). The negative electrode terminal 24 is coupled to a negative electrode lead 4L being the other of the conductive members 4 inside the lid 22, penetrating the lid 22. The lid 22 is provided with insulating members 8 between the positive electrode terminal 23 and the wall 20f and between the negative electrode terminal 24 and the wall 20f. The insulating members 8 serve to individually insulate between the lid 22 and the external connection terminals 7. In the present embodiment, the lid 22 is provided with only two openings (through holes, not illustrated) into which the positive electrode terminal 23 and the negative electrode terminal 24 are inserted. There are no other openings.
The electrode 3 includes, for example, a positive electrode 31, a negative electrode 32, and an insulating layer 33 (separator). The positive electrode 31, the negative electrode 32, and the insulating layer 33 are all in the form of a sheet. The electrode 3 has a flat shape including the sheet-like positive electrode 31, negative electrode 32, and insulating layer 33 folded or wound around an axis in the Y direction. The electrode 3 is an electrode group and functions as a power generation element.
Each of the positive electrode 31 and the negative electrode 32 includes a collector, an active material layer covering the collector, and a collector tab projecting from the collector. The collector tab of the positive electrode 31 is located at a second end of the electrode 3 in the Y direction and connected to a positive electrode backup lead 35 illustrated in
The positive electrode lead 4R is electrically connected to the positive electrode 31 and the positive electrode terminal 23 via the positive electrode backup lead 35. The positive electrode lead 4R and the positive electrode terminal 23 are coupled together by, for example, crimping. The positive electrode lead 4R and the positive electrode backup lead 35 are coupled together by, for example, ultrasonic welding.
The negative electrode lead 4L is electrically connected to the negative electrode 32 and the negative electrode terminal 24 via the negative electrode backup lead 36. The negative electrode lead 4L and the negative electrode terminal 24 are coupled together by, for example, crimping. The negative electrode lead 4L and the negative electrode backup lead 36 are coupled together by, for example, ultrasonic welding.
Each conductive member 4 includes, for example, a base 4a and an arm 4b. The base 4a has a quadrangular plate shape extending along the lid 22. The lid 22 is placed on the top of the base 4a with an insulating sheet held therebetween inside the lid 22, for example. The base 4a is provided with a through hole 4a1 into which the external connection terminal 7 is inserted. Each conductive member 4 is formed of one plate member bent at two locations (the base of the arm 4b), for example.
The arm 4b has a quadrangular plate shape extending along the walls 20a and 20c. The arm 4b includes a first arm 4b1 and a second arm 4b2. The first arm 4b1 and the second arm 4b2 individually project from the base 4a in the second side of the Z direction, and are spaced apart from each other in the X direction. Each conductive member 4 is coupled to the positive electrode backup lead 35 or the negative electrode backup lead 36 of the electrode 3 with an end (the collector tab) of the electrode 3 held between the first arm 4b1 and the second arm 4b2.
Specifically, the liquid inlet 6 includes a valve 6a. The valve 6a is formed by, for example, partially thinning the thickness of the lid 22 (the wall 20f) in the Z-direction. The thickness of the valve 6a is about half the thickness of the lid 22. The valve 6a is provided with openings 6d (depressions) on the outer surface and the inner surface. In other words, the valve 6a is located in an opening 6d (through hole) of the lid 22, closing the opening 6d. The valve 6a has a quadrangular shape smaller than the pressure release valve 5, as viewed in the Z direction (see
As illustrated in
The groove 6b includes a fragile part 6c (see
The pressure release valve 5a is provided with a groove 5b and a fragile part 5c similar to the groove 6b and the fragile part 6c of the valve 6a. The pressure release valve 5 is opened to lower a pressure within the housing 2 when the pressure exceeds a threshold value. The pressure release valve 5 is pressed and opened from inside to outside the housing 2 by breaking the fragile part 5c.
Next, a manufacturing method for the battery 1 will be described.
As illustrated in
Subsequently, the battery assembly 10 is transported to a production site near a delivery location of the battery 1, as illustrated in
As illustrated in
Subsequently, the liquid inlet 6 is closed by the sealing lid 11 from the exterior of the housing 2, completing the battery 1, as illustrated in
The battery 1 is delivered to the delivery location from the production site (S5). As described above, according to the present embodiment, the battery 1 can be manufactured in the production site closer to the delivery location. This can reduce a period of time from the completion of the battery 1 to start of use, for example, leading to preventing degradation or variation in the performance of the battery 1. Further, facility costs of the production site can be lowered, as compared with manufacture of the battery 1 from the beginning in the production site near the delivery location.
As described above, in the present embodiment, for example, the battery assembly 10 includes the pressure release valve 5 and the liquid inlet 6. The pressure release valve 5 is located in the wall 20f (first wall) of the housing 2 to be opened in response to a rise in pressure inside the housing 2. The liquid inlet 6 is separated from the pressure release valve 5 in the wall 20f, includes the fragile part 6c, and serve to open the inside of the housing 2 by breaking the fragile part 6c so as to allow injection of the electrolytic solution 9. Owing to such a structure, for example, using the battery assembly 10 results in reducing transportation costs and the facility costs of the production site and attaining the battery 1 with less degradation or variation in performance, for example. It is also possible to ensure prevention of water drops or dust from entering the housing 2 as compared with battery 1 with a liquid inlet sealed by a seal member for transportation.
Moreover, in the present embodiment, the liquid inlet 6 has the same shape as the pressure release valve 5, for example. Owing to such a structure, for example, the liquid inlet 6 can be relatively easily formed, resulting in reduction of time and cost for manufacturing the battery 1.
In the present embodiment, for example, the liquid inlet 6 includes the valve 6a (first valve), and the valve 6a is pressed and opened from the outside to the inside of the housing 2 by breaking the fragile part 6c. Owing to such a structure, for example, the liquid inlet 6 that opens the inside of the housing 2 to allow injection of the electrolytic solution 9 can be formed by pressing and opening the valve 6a from the outside to the inside of the housing 2.
However, the present embodiment differs from the first embodiment in that the liquid inlet 6A serves as a pull-tab easy open end, for example, as illustrated in FIG. 6. The liquid inlet 6A includes, in the peripheral edge, a fragile part 6c with a thinner thickness due to a groove 6b. The circular groove 6b (the fragile part 6c) is also provided with a tab 6e inside. In the present embodiment, the fragile part 6c is broken by pulling the tab 6e of the liquid inlet 6A to form an opening 6d (see
However, the present embodiment differs from the first embodiment in that the lid 22 is provided with a plurality of liquid inlets 6, for example, as illustrated in
Specifically, in the present embodiment, one of the two liquid inlets 6 is opened to inject the electrolytic solution 9 into the housing 2, and the liquid inlet 6 is then closed by the sealing lid 11 at S3 and S4 as illustrated in
However, the present embodiment differs from the first embodiment in that the sealing lid 11A is provided with a valve 16, for example, as illustrated in
Specifically, in the present embodiment, the battery 1C is charged and subjected to aging while the housing 2 is sealed with the liquid inlet 6 closed by the sealing lid 11A, as illustrated in
However, the present embodiment differs from the first embodiment in that the lid 22 and the case 21 are both provided with the liquid inlet 6, for example, as illustrated in
The present embodiment has described the example that the lid 22 and the case 21 are provided with the liquid inlets 6, however, it is not limited to such an example. As in a first modification illustrated in
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions. The present invention can be achieved by configurations other than those disclosed in the above embodiments, and can provide various effects (including derivative effects) obtained by the basic configurations (technical features). Furthermore, the specifications (structure, type, direction, shape, size, length, width, thickness, height, number, arrangement, position, and material) of each constituent element can be changed as appropriate.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/013380 | 3/29/2018 | WO | 00 |