Patent Application
20140017536
1. Field of the Invention
The present invention relates to a battery assembly device; more particularly, the present invention relates to a battery assembly device capable of preventing battery units from freely slipping.
2. Description of the Related Art
Nowadays, a battery holder set is always designed as a battery base with a fixed structure for accommodating a plurality of battery units. However, because the structure of the battery holder set is fixed, the quantity for accommodating the battery units is fixed as well. If there's a need of increasing the quantity of the battery units, the structure of the battery holder set has to be re-designed. Further, in known prior arts, the battery unit directly and tightly touches another battery unit so as to prevent the battery unit from slipping. However, because the battery unit would generate heat when it provides an electric current, it is difficult to dissipate the heat generated by the battery unit, and thus the battery unit would easily generate a high temperature which causes internal electrolyte or electrode material to gasify. As a result, the battery unit would possibly result in thermal expansion, and would be damaged due to extrusion caused by tight contact with other battery units. Moreover, different battery units in direct contact may conduct with each other for mutual potential differences; however this may lower the power supply capability.
Therefore, there is a need to provide a battery assembly device to mitigate and/or obviate the aforementioned problems.
It is an object of the present invention to provide a battery assembly device capable of preventing battery units from freely slipping.
To achieve the abovementioned objects, the battery assembly device of the present invention comprises a first frame and a plurality of battery units. The first frame has an inner surface. The plurality of battery units are disposed in the first frame, wherein any one battery unit has at least one anti-slip film, and the any one battery unit is used for touching another anti-slip film of another battery unit via the anti-slip film, or touching the inner surface of the first frame via the anti-slip film.
Other objects, advantages, and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
These and other objects and advantages of the present invention will become apparent from the following description of the accompanying drawings, which disclose several embodiments of the present invention. It is to be understood that the drawings are to be used for purposes of illustration only, and not as a definition of the invention.
In the drawings, wherein similar reference numerals denote similar elements throughout the several views:
Please refer to
In the first embodiment of the present invention, the battery assembly device 1a comprises a first frame 10a and a plurality of battery units 20. The plurality of battery units 20 are disposed in the first frame 10a. The appearance of the battery unit 20 can be in a cylinder shape; however, the present invention does not limit the appearance or shape of the battery unit 20. The battery unit 20 comprises a top electrode 201, a bottom electrode 202 and at least one anti-slip film 21. The top electrode 201 and the bottom electrode 202 can be exposed to the first frame 10a, so as to transmit power to external loads (not shown in figures) via electric connection. The anti-slip film 21 can be a plastic tape, or can be made of other materials with a higher friction coefficient, and is used to be attached onto the surface of the battery unit 20. As a result, the battery unit 20 can touch another anti-slip film 21 of another battery unit 20 via the anti-slip film 21, and thus prevent the battery unit 20 from slipping. Meanwhile, if the battery unit 20 is located adjacent to an inner surface 11 of the first frame 10a, the battery unit 20 can also touch the inner surface 11 of the first frame 10a via the anti-slip film 21, so as to increase friction to prevent the battery unit 20 from departing from the first frame 10a.
Please note that the battery unit 20 can have two anti-slip films 21 respectively disposed adjacent to the top electrode 201 and the bottom electrode 202. However, the battery unit 20 can also have only one anti-slip film 21 disposed adjacent to either the top electrode 201 or the bottom electrode 202 without limiting the scope of the present invention. In addition to preventing the battery unit 20 from slipping, the anti-slip film 21 can also prevent the battery unit 20 from expanding due to the gasification of the internal electrolyte or the electrode material caused by temperature rise of the battery unit 20. The structural expansion of the battery unit 20 may also cause the battery unit 20 to explode. On the other hand, the anti-slip film 21 can also achieve insulation effect, so as to prevent different battery units 20 from generating potential difference and thereby conducting with each other.
The inner surface 11 of the first frame 10a has a plurality of curve portions 11a used for associating with the size of the battery unit 20, such that the battery unit 20 can be placed in the corresponding curve portion 11a. As a result, the battery unit 20 can combine with the first frame 10a via the anti-slip film 21 and the corresponding curve portion 11a, such that the battery unit 20 would not be easily slipped from the first frame 10a. The present invention does not limit the first frame 10a to have only a single standard; the first frame 10a can comprise a plurality of assembly frames 30, wherein each assembly frame 30 can be flexibly engaged with each other via an engaging structure 40.
As shown in
In the first embodiment of the present invention, the assembly frames 30 comprise four L-shaped first corner frames 31a, wherein the width W1 of the first corner frame 31a is substantially equal to two diameter lengths of the battery unit 20, such that a single surface of the first frame 10a can place four battery units 20. Therefore, as shown in
Then, please refer to
The present invention does not limit the quantity of the battery units 20. In the second embodiment of the present invention, the quantity of the battery units 20 accommodated in the first frame 10b of the battery assembly device 1b is different from the quantity accommodated in the first embodiment. As shown in
Next, please refer to
In the third embodiment of the present invention, the first frame 10c of the battery assembly device 1c can further comprise two side frames 32. The width W3 of the side frame 32 is substantially equal to two diameter lengths of the battery unit 20. The side frame 32 is disposed between the first corner frame 31a and the second corner frame 31b, and is mutually engaged and fixed via the engaging structure 40 of the same structure, as illustrated in
As a result, according to freestyle combinations of the abovementioned first corner frames 31a, second corner frames 31b and side frames 32, the battery assembly device 1a, 1b or 1c can accommodate different quantities of battery units 20 according to different needs.
By utilizing different assembly frames 30 to adjust the quantity of the battery units 20, the frames can also combine with each other to increase the quantity of the battery units 20. Then, please refer to
The frames of the present invention can also be engaged with each other for assembly, as shown in
Then, please refer to
In the fourth embodiment of the present invention, the battery assembly device 1d further comprises a casing 50 used for covering the first frame 10b and the second frame 10W. However, the present invention does not limit the quantity or size of the frames that the casing 50 can cover. The casing 50 comprises a first cover 51, a second cover 52, a front cover 53 and a back cover 54. Each of the abovementioned covers can be fixed with the first frame 10b and the second frame 10′ by locking, so as to protect the first frame 10b and the second frame 10′.
A first electrode plate 511 and a first thermal pad 512 are disposed under the first cover 51. The first electrode plate 511 can be a metal sheet in an L-shaped structure, and can be made of such as copper or nickel without limiting the scope of the present invention. One surface of the first electrode plate 511 touches the plurality of top electrodes 201 of the plurality of battery units 20; the other surface of the first electrode plate 511 is locked to the front cover 53 via screws S and is exposed outwardly, so as to connect to external loads (not shown in figures). The first thermal pad 512 is made of an insulation material, and is positioned between the first cover 51 and the first electrode plate 511, such that the heat generated by the battery unit 20 can be transmitted to the first cover 51 for dissipation in a faster way.
Likewise, a similar second electrode plate 521 and a second thermal pad 522 are disposed above the second cover 52. One surface of the second electrode plate 521 touches the plurality of bottom electrodes 202 of the plurality of battery units 20; the other surface of the second electrode plate 521 is locked to the back cover 54 and is exposed outwardly, so as to connect to the external loads. The second thermal pad 522 is also made of an insulation material, and is positioned between the second cover 52 and the second electrode plate 521, such that the heat can be transmitted to the second cover 52 for dissipation in a faster way. Finally, as shown in
According to the description of the abovementioned battery assembly devices 1a to 1d, the battery assembly devices 1a to 1d can reduce the damage due to the heat generated by the battery unit 20, and can adjust the quantity of required battery units 20 in a more flexible way.
Although the present invention has been explained in relation to its preferred embodiments, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the invention as hereinafter claimed.
