The present invention relates to a battery case, and in particular to a battery case that is protected from intrusion of water and other foreign matters.
In recent years, efforts to realize a low-carbon society or a decarbonized society have been intensified, and research and development efforts are being directed to reducing CO2 emissions and improving energy efficiency in mobility devices as well. Mobility devices are often powered by electricity, and provided with a battery case for accommodating a battery therein to serve as a battery power source. Such a battery case is required to be protected from the intrusion of water and other foreign matters since the device powered by the battery in the battery case may be placed in harsh environments.
The battery case is required to be protected from the environment, but is also required to be readily accessible for the user because of the need to replace the batteries from time to time. Therefore, there is a need for a battery case that is reliably protected from the intrusion of water and other foreign matters, but allows the battery contained therein to be replaced without any undue effort.
In view of such a technical task, a primary object of the present invention is to provide a battery case that is reliably protected from water and other foreign matters, but allows the battery contained therein to be replaced without any undue effort.
To achieve such an object, a certain aspect of the present invention provides a battery case, comprising: an outer case (3) having an open top, and including a side wall; an inner case (9) received in the outer case and including a side wall spaced from the side wall of the outer case; an upper case (10A) having an upper opening (24), a shelf portion (20) surrounding the upper opening and extending substantially horizontally, and a trough (21) formed in the shelf portion so as to be recessed downward, the upper opening defining a battery receiving portion (27) jointly with an interior of the inner case; and a peripheral cover (10B) having an annular shape in top view and covering a space defined between the side walls of the outer case and the inner case from above, wherein the peripheral cover is configured such that water deposited on an upper surface thereof is guided to an upper surface of the shelf portion, and the upper case is provided with a cutout (29) configured to let water collected in the trough to drop into a selected part of a bottom end of the outer case.
The water that may be deposited on the upper surface of the peripheral cover is drained downward onto the shelf portion, and drops into the trough of the upper case. The water in the trough is then allowed to drop downward via the cutout of the upper case onto a suitable part of the bottom end of the outer case which may be either open to the outside or consist of a water guide that directs the water dropped thereon to the outside.
Preferably, in this battery case, a gap (35) is defined between an inner periphery (34) of the peripheral cover and the shelf portion, the gap guiding water that is deposited on the upper surface of the shelf portion to an upper surface of the shelf portion.
Thus, the water that is deposited on the upper surface of the outer peripheral cover is guided to the upper surface of the upper case via the gap, and is expelled to the outside in a favorable manner.
Preferably, in this battery case, a drain hole (32) is formed in a part of the peripheral cover corresponding to the shelf portion, the drain hole guiding water that is deposited on the upper surface of the outer peripheral cover to an upper surface of the shelf portion.
Thus, the water that is deposited on the upper surface of the outer peripheral cover is guided to the upper surface of the upper case via the drain hole, and is expelled to the outside in a favorable manner.
Preferably, in this battery case, the peripheral cover is provided with a depending flange along an outer periphery thereof, and the depending flange overlaps with the side wall of the outer case from outside.
Thereby, a favorable sealing of the interface between the peripheral cover and the outer case can be achieved.
Preferably, in this battery case, the battery case further comprises a top cover (2) fitted on the peripheral cover, wherein the top cover is provided with a groove (2A) recessed upward along an outer periphery thereof, and an elastomeric seal member (14) received in the groove, and the peripheral cover is provided with an upright wall (26) extending along an outer periphery of the peripheral cover which resiliently abuts against the seal member when the top cover is placed on the peripheral cover.
Thereby, a favorable sealing of the interface between the top cover and the peripheral cover can be achieved.
Preferably, in this battery case, the trough has a bottom part that slants downward toward the cutout.
Thereby, the water in the trough can be expelled in a favorable manner.
Preferably, in this battery case, the battery receiving portion is configured to receive the battery in a tilted attitude which is tilted toward the prescribed side of the outer case, and a bottom end of the inner case is provided with an electric connector (48) for electric connection with the battery, the electric connector being positioned at a higher end of a bottom part of the battery receiving portion.
By thus tilting the battery receiving portion or the inner case defining the battery receiving portion, the water that may enter the bottom end of the battery receiving portion is favorably prevented from interfering with the electric connector. The higher end of the bottom part of the battery receiving portion corresponds to the side of the inner case remote from the prescribed side of the outer case.
Preferably, in this battery case, a part of the side wall of the inner case facing the prescribed side of the outer case is provided with a pair of troughs (9A) extending substantially vertically on either outer side thereof, lower ends of the troughs directly communicating with exterior of the inner case.
Owing to the forward slant of the inner case, the water that may get into the inner case is guided into the troughs, and allowed to be expelled from the prescribed side or the front side of the bottom end of the inner case.
Preferably, in this battery case, the upper case is fitted with a flap door (11) hinged to a higher end of the upper opening of the upper case such that the upper opening is normally resiliently closed by the flap door, and the flap door can be swung open when pushed downward by the battery.
Thereby, the battery receiving portion is protected from the intrusion of foreign matters, but the flap door swings open downward without requiring any action by the user when the battery is pushed into the battery receiving portion.
Preferably, in this battery case, the outer case has a substantially open bottom end.
Thereby, the water that may get into the outer case can be promptly expelled from the interior of the outer case, and a favorable ventilation owing to the open bottom thereof contributes to the maintenance of a dry condition in the outer case.
Preferably, in this battery case, a receiving space is defined between the walls of the outer case and the inner case, and an electric component (17) is positioned in a part of the receiving space remote from the cutout.
The battery case thus provides a convenient and favorable space for receiving an electric component which requires a dry and dust free condition.
The present invention thus provides a battery case that is reliably protected from water and other foreign matters, but allows the battery contained therein to be replaced without any undue effort.
As best shown in
The receiving spaces defined by the inner frame 8 receive a pair of inner cases 9, respectively, each shaped as a box and having a substantially closed bottom and an open top. When the inner cases 9 are placed in the inner frame 8, the upper rear ends of the inner cases 9 stand proud of the upper edge of the outer case 3. The two corner parts of the front side of each inner case 9 are each provided with a trough 9A extending along the vertical length of the inner case 9. Owing to the forward slant of the inner case 9, the water that may get into the inner case 9 is guided into the troughs 9A owing to the forward slant of the inner case 9, and allowed to be expelled from the front side of the bottom end of the inner case 9.
An upper case 10 is attached to the upper edge of the outer case 3. The upper case 10 consists of an upper case main body 10A and a peripheral cover 10B formed as two separate members. The upper case main body 10A includes shelf portion 20 having a generally rectangular shape, and extending substantially horizontally, a peripheral flange 20A projecting upward and extending along the inner surface of the upper edge of the outer case 3 on the four sides thereof, and a pair of troughs 21 extending along either side part of the shelf portion 20 immediately inward of the peripheral flange 20A. The upper case main body 10A further includes a pair of housing parts 22 each covering the upper edge of the corresponding inner case 9 along the both sides and rear side thereof, and a pair of rectangular upper openings 24 that align with the open tops of the inner case 9, respectively. As shown in
As shown in
The peripheral cover 10B consists of a rectangular and annular member positioned on the upper edge of the side wall of the outer case 3 and the peripheral flange 20A of the upper case main body 10A. As shown in
As shown in
In this embodiment, the peripheral cover 10B has a horizontally extending, planar upper surface, but may also be slightly inclined such that an outer periphery thereof is slightly higher than an inner periphery thereof. As shown in
As best shown in
As shown in
Thus, as shown in
Thus, even if water should get into the battery case 1, the water can be readily removed from inside the battery case 1.
Also, when water falls onto the battery receiving portion 27 while the battery 5 is not installed, the flap door 11 prevents the water from reaching the bottom end of the battery receiving portion 27. Further, the troughs 9A provided on the front wall of the battery receiving portion 27 guide the water to the front side of the bottom end of the battery receiving portion 27 so as to be readily expelled therefrom without interfering with the electric connector 48.
The handle bar 44 can be tilted between a lock position (position indicated by two-dot chain line in
As shown in
When placing the battery 5 in the inner case 9, the handle bar 44 is positioned in the unlock position. When the battery 5 is fully received in the inner case 9 at this time, the bottom end of the battery 5 is engaged by a stopper (not shown in the drawings) provided in the inner case 9, and is thereby spaced from the guide pins 47 and the electric connector 48. When the handle bar 44 is moved to the lock position at this time, the retaining members 49 are pushed against the top end of the battery 5 to hold the battery 5 in position. At the same time, the stirrup member 46 is lifted until the guide pins 47 are pushed into the corresponding guide holes provided in the bottom end of the battery 5, and the electric connector 48 is fully connected to the corresponding counterpart provided on the battery 5. Thus, by lowering the handle bar 44 from the unlock position to the lock position, the battery 5 is firmly retained, and the required electric connection between the battery 5 and the inner circuitry of the battery case 1 can be established. For more detailed structure of the lock mechanism 15, reference may be made to JP6891206B.
The front and rear battery receiving portions 27F and 27R are configured to receive the batteries 5 in a forwardly tilted attitude. The front edge and the rear edge of the front battery receiving portion 27F are defined by parts of the upper case 10 which are flared as one moves upward in side view. The front edge of the front battery receiving portion 27F is defined by a first sloping surface 51 of the upper case main body 10A, and the rear edge of the front battery receiving portion 27F is defined by a second sloping surface 52 (see
The front edge and the rear edge of the rear battery receiving portion 27R are defined by parts of the upper case 10 which are flared as one moves upward in side view similarly as in the case of the front battery receiving portion 27F. The front edge of the rear battery receiving portion 27R is defined by a third sloping surface 53 and a fourth sloping surface 54 of the upper case main body 10A which are positioned one after the other, the third sloping surface 53 being more remote from the rear battery receiving portion 27R than the fourth sloping surface 54. The third and fourth sloping surfaces 53 and 54 extend between the battery receiving portions 27 and slope downward from the front battery receiving portion 27F toward the rear battery receiving portion 27R. The third sloping surface 53 is more shallowly slanted than the fourth sloping surface 54. An extension 53E (see
The third and fourth sloping surfaces 53 and 54 are provided with ribs 58 continuously extending in the longitudinal direction. The rear edge of the rear battery receiving portion 27R is defined by a fifth sloping surface 55 of the upper case main body 10A. The fifth sloping surface 55 is provided with ribs 59 extending in the longitudinal direction. The ribs 57 and 59 of the second sloping surface 52 and the fifth sloping surface 55 are taller than the ribs 56 and 58 of the first, third, and fourth sloping surfaces 51, 53, and 54 to provide a high mechanical stiffness and strength in the corresponding parts of the upper case 10. To be more exact, the second and the fifth sloping surfaces 52 and 55 may be considered as being defined by the free ends of the ribs 57 and 59. The same may be true with respect to the first, third, and fourth sloping surfaces 51, 53, and 54.
The ribs 56 and 58 provided on the first sloping surface 51 and the third and fourth sloping surfaces 53 and 54 are four in number in each case. The ribs 56 and 58 are positioned in a symmetric manner such that two of them (which are relatively closely positioned to each other) are located near one side of the sloping surfaces 51, 53, and 54 while the remaining two (which are also relatively closely positioned to each other) are located near the other side of the first, second, and third sloping surfaces 51, 53, and 54. Alternatively, only two ribs 56 and 58 may be positioned in each of the sloping surfaces 51, 53, and 54 such that the ribs are positioned near the laterally outer side of the sloping surface 51, 53, and 54 in a symmetric manner.
The side edges of the front and rear battery receiving portion 27 are fitted with side guide members provided with ribs 60 which for guiding the batteries 5 into and out of the respective battery receiving portions 27 in the lateral direction. The retaining members 49 positioned at the side edges of the front and rear battery receiving portions 27 are provided with ribs 60 and function as side guide members which for guiding the batteries 5 into and out of the respective battery receiving portions 27 in the lateral direction.
Even if the battery 5 is forcibly struck against the second sloping surface 52 during this process, owing to the tall ribs 57 provided on the second sloping surface 52, the upper case main body 10A, in particular the housing part 22 thereof is protected from any damage or deformation. The ribs 56 and 57 on the first sloping surface 51 and the second sloping surface 52 ensure a favorable guide action of these sloping surfaces 51 and 52 without involving any undue friction. Furthermore, the tilting of the front battery receiving portion 27F toward the user reduces the effort required for the user to place the battery 5 in the front battery receiving portion 27F.
When placing the battery 5 into the rear battery receiving portion 27R, extra effort may be required for the user because the rear battery receiving portion 27R is remote from the user as compared with the front battery receiving portion 27F. However, owing to the presence of the third sloping surface 53, the battery 5 may be allowed to rest upon a part of the upper case 10 located between the front battery receiving portion 27F and the rear battery receiving portion 27R without requiring any undue effort. This is particularly the case owing to the relatively shallow angle of the third sloping surface 53. As the battery 5 is pushed forward by the effort of the user and/or the gravitational force, the battery 5 which has been in a relatively tilted attitude gradually stands up, and slides along the third sloping surface 53 which is somewhat steeper than the second sloping surface 52. By this time, the gravitational force acting on the battery 5 is adequate to cause the battery 5 to be entirely received in the rear battery receiving portion 27R.
In this case also, even if the battery 5 is forcibly struck against the fifth sloping surface 55 during this process, owing to the tall ribs 59 provided on the fifth sloping surface 55, the upper case main body 10A, in particular the housing part 22 thereof, is protected from any damage or deformation. The ribs 58 on the third and fourth sloping surfaces 53 and 54 ensure a favorable guide action of these sloping surfaces 53 and 54 without involving any undue friction. Furthermore, the tilting of the rear battery receiving portion 27R (by the same angle as the front battery receiving portion 27F) toward the user reduces the effort required for the user to place the battery 5 in the rear battery receiving portion 27R.
According to the illustrated embodiment, since the batteries 5 are placed in the battery case 1 one behind the other, and are in a slanted attitude, not only the placing of the batteries 5 into and out of the battery case 1 is facilitated, but also the foot print of the battery case 1 can be minimized, and an increased freedom is provided in the positioning of the battery case 1 in the vehicle or the device which carries this battery case 1.
The present invention has been described in terms of a specific embodiment, but the present invention is not limited by such an embodiment and can be modified in various ways without departing from the scope of the present invention. For instance, the battery case 1 of the illustrated embodiment is designed to receive two batteries 5 one behind the other, but the present invention is equally applicable where the battery case 1 accommodates only one battery 5 or three or more batteries 5 in a single row or in multiple rows.
Moreover, not all of the constituent elements shown in the above embodiments are essential to the broad concept of the present invention, and they can be appropriately selected, omitted and substituted without departing from the gist of the present invention. The contents of any cited references in this disclosure will be incorporated in the present application by reference.