Patent Application
20240283106
The present disclosure relates to a battery cell and a manufacturing method thereof, and more particularly, to a battery cell in which cracking of the electrode tab is prevented, and a manufacturing method thereof.
In modern society, as portable devices such as a mobile phone, a notebook computer, a camcorder and a digital camera are used daily, the development of technologies in the fields related to mobile devices as described above has increased. In addition, chargeable/dischargeable secondary batteries are used as a power source for an electric vehicle (EV), a hybrid electric vehicle (HEV), a plug-in hybrid electric vehicle (P-HEV) and the like, in an attempt to solve air pollution and the like caused by existing gasoline vehicles using fossil fuel. Therefore, the demand for development of the secondary battery is growing.
Currently commercialized secondary batteries include a nickel cadmium battery, a nickel hydrogen battery, a nickel zinc battery, and a lithium secondary battery. Among them, the lithium secondary battery has come into the spotlight because it has advantages, for example, being freely charged and discharged, and having very low self-discharge rate and high energy density.
The secondary battery may be classified based on the shape of a battery case into a cylindrical or prismatic battery wherein an electrode assembly is mounted in a cylindrical or prismatic metal can, and a pouch-type battery in which the electrode assembly is mounted in a pouch-shaped case made of an aluminum laminate sheet.
Further, the secondary battery may be classified based on the structure of an electrode assembly having a structure in which a positive electrode and a negative electrode are stacked with a separator being interposed between the positive electrode and the negative electrode. Typically, there may be (1) a jelly-roll (wound) type structure in which long sheet type positive electrodes and long sheet type negative electrodes are rolled with a separator being interposed between the positive electrode and the negative electrode, (2) a stacked (laminated) type structure in which pluralities of positive electrodes and negative electrodes, cut into predetermined unit sizes, are sequentially stacked with separators being interposed between the positive electrodes and the negative electrodes, or the like.
Referring to
In the pouch type battery, a plurality of electrode tabs 12 extending from each electrode of the stacked body 11 are pre-welded by a welding device, gathered at one point, and then can be connected to the electrode lead 13. Here, a welding portion connecting the plurality of electrode tabs 12 may be referred to as a pre-welding portion 20, and a welding portion connecting the electrode tab 12 and the electrode lead 13 can be referred to as a main welding portion 30. After that, the stacked body 11, the electrode tab 12, and the electrode lead 13 are mounted in a cell case and manufactured as a battery cell 10, wherein the electrode lead 13 may be disposed so that one end protrudes to the outside of the cell case in order to be connected to the external busbar.
Meanwhile, when the battery cell 10 is mounted on a module or pack, the electrode lead 13 and the busbar may also be connected through a welding process. However, when high energy is applied to the electrode lead 13 according to the welding conditions, a problem arises that the electrode lead 13 and the electrode tab 12 inside the battery cell 10 are separated. Further, for the purpose of strengthening the welding conditions of the main welding portion 30 during manufacture of the battery cell 10 to prevent the separation between the electrode lead 13 and the electrode tab 12, if the welding energy or pressing force applied to the electrode tab 12 becomes excessive, there is a problem that cracks are generated in the electrode tab 12 or an already formed crack may grow.
It is an object of the present disclosure to provide a battery cell which reduces the risk of disconnection of electrode tabs, and a manufacturing method thereof.
However, the problem to be solved by embodiments of the present disclosure is not limited to the above-described problems, and can be variously expanded within the scope of the technical idea included in the present disclosure.
According to one embodiment of the present disclosure, there is provided a battery cell comprising: a stacked body including a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode, an electrode tab extending from the positive electrode or the negative electrode of the stacked body, and an electrode lead coupled with the electrode tab, wherein the electrode tabs are formed with a pre-welding portion connecting respective electrode tabs and a main welding portion coupling the electrode tab and the electrode lead, wherein the pre-welding portion includes an inner side edge and an outer side edge, wherein at least one of the welding spots of the main welding portion overlaps an inner side edge of the pre-welding portion, and wherein an inner side edge of the pre-welding portion is disposed closer to the stacked body than an outer side edge of the pre-welding portion in the longitudinal direction of the electrode tab.
The main welding portion includes a first welding line, a second welding line, and a third welding line which are arranged side by side with each other; and the first welding line is disposed between the second welding line and the third welding line, the second welding line overlaps the pre-welding portion, and the third welding line may not overlap the pre-welding portion.
The second welding line forms an edge of the main welding portion, and an outer side edge of the pre-welding portion is located outside the second welding line in a direction extending away from the stacked body based on the longitudinal direction of the electrode tab.
The third welding line may be located outside the inner side edge of the pre-welding portion in a direction closer to the stacked body based on the longitudinal direction of the electrode tab.
At least one of the welding spots of the main welding portion may be located inside the pre-welding portion.
The pre-welding portion may be formed to be spaced apart from an edge of the electrode tab in the width direction of the electrode tab.
A length of the electrode tab of the pre-welding portion in a width direction may be smaller than a width of the electrode tab.
A part of the main welding portion may be formed outside an edge of the electrode tab of the pre-welding portion in a width direction.
The pre-welding portion may be formed in a pyramidal pattern.
The pre-welding portion may be formed in a straight line pattern.
A corner portion of the electrode lead may be formed in a round shape.
The electrode lead is located on one surface of the electrode tab, and a back face plate may be located on the other surface of the electrode tab facing one surface of the electrode tab.
An additional welding portion may be formed between the back face plate and the electrode tab.
According to another embodiment of the present disclosure, there is provided a battery cell comprising: a stacked body including a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode, an electrode tab extending from the positive electrode or the negative electrode of the stacked body, and a pre-welding portion which connects each electrode tab to the electrode tab to form a tab bundle, wherein the pre-welding portion is formed to be spaced apart from an edge of the electrode tab in the width direction of the electrode tab.
The battery cell of the embodiment described above may further comprise an electrode lead coupled with the electrode tab, and a main welding portion that couples the electrode tab and the electrode lead, wherein the pre-welding portion includes an inner side edge and an outer side edge, and wherein at least one of the welding spots of the main welding portion may overlap an inner side edge of the pre-welding portion.
According to yet another embodiment of the present disclosure, there is provided a method for manufacturing a battery cell, comprising the steps of: forming a stacked body including a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode, forming a pre-welding portion on an electrode tab extending from the positive electrode or the negative electrode, and forming a main welding portion for connecting an electrode lead to one surface of the electrode tab, wherein at least a part of the pre-welding portion and the main welding portion overlap each other, and the main welding portion is located closer to the stacked body than the pre-welding portion in the longitudinal direction of the electrode tab.
The method may further comprise a step of removing the non-welded electrode tab, after the step of forming the pre-welding portion.
The method may further comprise a step of forming a corner portion of the electrode lead in a round shape, before the step of forming a main welding portion.
The step of forming a main welding portion may comprise a step of arranging an electrode lead on one surface of an electrode tab and a step of arranging the back face plate on the other surface of the electrode tab.
According to the embodiments, the position and size of the welding portion formed on the electrode lead and the electrode tab are adjusted during manufacture of the battery cell of the present disclosure, thereby capable of reducing the risk of disconnection of the electrode tab.
The effects of the present disclosure are not limited to the effects mentioned above and additional other effects not mentioned above will be clearly understood from the description of the appended claims by those skilled in the art.
Hereinafter, various embodiments of the present disclosure will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out them. The present disclosure may be modified in various different ways, and is not limited to the embodiments set forth herein.
Portions that are irrelevant to the description will be omitted to clearly describe the present disclosure, and like reference numerals designate like elements throughout the description.
Further, in the drawings, the size and thickness of each element are arbitrarily illustrated for convenience of description, and the present disclosure is not necessarily limited to those illustrated in the drawings. In the drawings, the thickness of layers, regions, etc. are exaggerated for clarity. In the drawings, for convenience of description, the thicknesses of a part and an area are exaggerated.
In addition, it will be understood that when an element such as a layer, film, region, or plate is referred to as being “on” or “above” another element, it can be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” another element, it means that other intervening elements are not present. Further, the word “on” or “above” means arranged on or below a reference portion, and does not necessarily mean being arranged on the upper end of the reference portion toward the opposite direction of gravity. Meanwhile, similarly to the case where it is described as being located “on” or “above” another part, the case where it is described as being located “below” or “under” another part will also be understood with reference to the above-mentioned contents.
Further, throughout the description, when a portion is referred to as “including” or “comprising” a certain component, it means that the portion can further include other components, without excluding the other components, unless otherwise stated.
Further, throughout the description, when it is referred to as “planar”, it means when a target portion is viewed from the upper side, and when it is referred to as “cross-sectional”, it means when a target portion is viewed from the side of a cross section cut vertically.
Referring to
The stacked body 110 may be a chargeable/dischargeable power generation device. The electrodes included in the stacked body 110 may include a positive electrode and a negative electrode, and a separator is interposed between respective electrodes, whereby the stacked body 110 can have a structure in which a positive electrode/separator/negative electrode are alternately stacked. The positive electrode or the negative electrode may be an electrode in which a positive electrode active material or a negative electrode active material is applied onto a current collector, and the separator may be made of an insulating material to electrically insulate between the positive electrode and the negative electrode.
Further, the stacked body 110 may have a structure in which mono-cells formed by stacking separator/positive electrode/separator/negative electrode or separator/negative electrode/separator/positive electrode from the bottom are manufactured into unit cells and stacked by a plurality of numbers, but half-cells stacked in the order of separator/negative electrode/separator or separator/positive electrode/separator are stacked on the outermost shell.
The electrode tabs 120 may be located at one end of the stacked body 110 or at one end of an electrode included in the stacked body 110. The electrode tab 120 may be a portion that extends in one direction or in both directions from each electrode. The electrode tab 120 may be a portion on which an electrode active material is not applied. Among the electrode tabs 120, the electrode tab 120 connected to the positive electrode may be referred to as a positive electrode tab, and the electrode tab 120 connected to the negative electrode may be referred to as a negative electrode tab. At this time, the positive electrode tab may be located at one end of the stacked body 110 and the negative electrode tab may be located at the other end of the stacked body 110.
The electrode lead 130 may be for forming an electrical connection between the stacked body 110 within the cell case and an external member of the cell case. One end of the electrode lead 130 may extend out of the cell case, and the other end of the electrode lead 130 may be coupled with the electrode tab 120 inside the cell case. Here, the electrode lead 130 and the electrode tab 120 may be coupled by welding.
Meanwhile, the plurality of electrode tabs 120 extending from the electrode may be coupled to each other by a welding device to form an electrode tab bundle, before being connected to the electrode lead 130. The electrode tabs 120 may be formed with a pre-welding portion 200 for coupling the plurality of electrode tabs 120. The pre-welding portion 200 may be formed by joining a plurality of electrode tabs 120 through a welding device. The plurality of electrode tabs 120 may be concentrated at one point by being pressed by a tab guide or the like, and may be coupled in a liquid state or a solid state by a welding device. A welding device used to form the pre-welding portion 200 may be a device using an ultrasonic welding method. At this time, the welding device may include a horn, anvil, and/or an actuator that vibrates the horn, and the electrode tabs 120, which are workpieces, can be inserted between the horn and the anvil and then coupled to each other through ultrasonic welding.
Further, for coupling of the electrode tab 120 and the electrode lead 130, the main welding portion 300 may be formed on the electrode tab 120 and the electrode lead 130. The main welding portion 300 may be formed through a welding device. The electrode tab 120 and the electrode lead 130 may be partially heated by the welding device, and the heated portions can be joined to couple with each other. A welding device used to form the main welding portion 300 may be a device using a laser welding method. In the case of using the laser welding method, the main welding portion 300 may include a plurality of welding spots 302 formed by the irradiated laser.
Here, it has been described that the laser welding method is used to form the main welding portion 300 and the ultrasonic welding method is used to form the pre-welding portion 200, but this is not necessarily the case, and laser welding can be used to form the pre-welding portion 200 or ultrasonic welding can be used to form the main welding portion 300.
Referring to
At least one of the welding spots 302 included in the main welding portion 300 may overlap an edge located on one side of the pre-welding portion 200. At least one of the welding spots 302 included in the main welding portion 300 may overlap the inner side edge 210 of the pre-welding portion 200. Here, the inner side edge 210 may be a portion located relatively closer to the stacked body 110 than the outer side edge 220 described later among the area of the pre-welding portion 200.
Specifically, the pre-welding portion 200 includes an inner side edge 210 and an outer side edge 220, and at least one of the welding spots 302 of the main welding portion 300 may overlap the inner side edge 210 of the pre-welding portion 200. At this time, the inner side edge 210 of the pre-welding portion 200 may be located closer to the stacked body 110 than the outer side edge 220 of the pre-welding portion 200 in the longitudinal direction of the electrode tab.
According to the present embodiment, the main welding portion 300 may include a first welding line 310, a second welding line 320, and a third welding line 330 which are arranged side by side with each other, as shown in
In
The second welding line 320 forms an edge of the main welding portion 300, and the outer side edge 220 of the pre-welding portion may be located outside the second welding line 320 in a direction extending away from the stacked body 110 based on the longitudinal direction (Y-axis direction) of the electrode tab 120. In addition, the third welding line 320 may be located outside the inner side edge 210 of the pre-welding portion 200 in a direction closer to the laminate 110 based on the longitudinal direction (Y-axis direction) of the electrode tab 120.
As shown in
Here, the inner side of the electrode tab 120 is a direction from the electrode tab 120 toward the stacked body 110 (−Y axis direction), and may be a direction toward the inside of the cell case based on the longitudinal direction of the battery cell 100. Further, the outer side may be a direction from the electrode tab 120 toward the electrode lead 130, and may be a direction toward the outside of the cell case in the longitudinal direction of the battery cell 100.
In the electrode tab 120, the main welding portion 300 may be located inside the pre-welding portion 200. An edge located on one side of the pre-welding portion 200 may be located in the main welding portion 300. The inner side edge 210 of the pre-welding portion 200 may be located overlapping the main welding portion 300. The main welding portion 300 may be located closer to the stacked body 110 than the pre-welding portion 200 in the longitudinal direction of the electrode tab 120. One or more of the welding spots 302 included in the main welding portion 300 may be located closer to the stacked body 110 than the pre-welding portion 200. When the main welding portion 300 is formed extending to the inside of the pre-welding portion 200 in this way, a mechanistic restraint region is formed around the inner side edge 210 of the pre-welding portion 200 by welding the main welding portion 300, and the formation of cracks occurring in that area is a welding spot 302 of the main welding portion 300. Further, when the main welding portion 300 is formed, the inner side edge 210 of the pre-welding portion 200 may be re-melted to remove cracks.
Further, as described later, the electrode tab 120 may receive a tensile force by volume expansion due to cell swelling that occurs during the manufacturing process or during battery cell operation, which may cause contraction due to stress. Some of the welding spots 302 included in the main welding portion 300 are formed inside the pre-welding portion 200, thereby supplementing the stiffness of the electrode tab 120 and preventing damage to the electrode tab 120 due to tension and stress.
Referring back to
Referring to
Meanwhile, in the present embodiment, the pre-welding portion 200 may be formed to be spaced apart from the edge of the electrode tab 120 in the width direction of the electrode tab 120 in order to solve the above problem. Specifically, as shown in
As shown in
In the embodiment described with reference to
Referring to
For example, the pattern of the pre-welding portion 200 may be formed in a pyramid shape as shown in
Referring to
Referring to
Therefore, the main welding portion 300 of the battery cell 100 of this embodiment may be formed by disposing the electrode lead 130 on one surface of the electrode tab 120, and disposing a back face plate 140 on the other surface facing the one surface of the electrode tab 120, and coupling the electrode lead 130, the electrode tab 120, and the back face plate 140 using a welding device. At this time, the battery cell 100 according to the present embodiment may include an additional welding portion 300′ formed between the back face plate 140 and the electrode tab 120. The additional welding portion 300′ may be a welding portion formed between the back face plate 140 and the electrode tab 120 by adding the back face plate 140 to reinforce the weld portion of the main welding portion 300 when forming the main welding portion 300 between the electrode tab 120 and the electrode lead 130. The additional welding portion 300′ reinforces the welding strength between the electrode tabs 120 and between the electrode tab 120 and the electrode lead 130, thereby strengthening the bond of the electrode tab 120 and the bond between the electrode tab 120 and the electrode lead 130 and withstanding shear forces.
At this time, the area of the additional welding portion 300′ may overlap the main welding portion 300, and the area of the additional welding portion 300′ may be substantially the same as the area of the main welding portion 300. In order to make the area of the additional welding portion 300′ substantially identical to the area of the main welding portion 300, the back face plate 140 may have the area identical to the area where the electrode lead 130 overlaps the electrode tab 120. Further, the back face plate 140 may be formed using the same material as the electrode lead 130, for example, aluminum or copper.
Hereinafter, a method for manufacturing a battery cell according to another embodiment of the present disclosure will be described. The manufacturing method described below includes all the contents of the above-described embodiment, and the contents similar to the above-described embodiment will be omitted to avoid redundant description. Further, in describing the manufacturing method of the battery cell according to the present embodiment, symbols such as S100 are only marked to distinguish each step, and are not shown in the drawings.
The manufacturing method S100 of the battery cell according to the present embodiment may include a step S110 of forming a stacked body 110 including a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode, a step S120 of forming a pre-welding portion 200 on an electrode tab 120 extending from the positive electrode or the negative electrode, and a step S130 of forming a main welding portion 300 for connecting an electrode tab 120 and an electrode lead 130 to one surface of the electrode tab 120.
The step S110 of forming the stacked body 110 can be explained through a known method of forming a stacked electrode assembly. For example, the stacked body 110 may be formed by stacking a plurality of mono-cells and stacking a half cell on the outermost part of the stacked mono-cells.
The step S120 of forming the pre-welding portion 200 can be for forming connections between the plurality of electrode tabs 120. The ultrasonic welding can be used for forming the pre-welding portion 200 as described above, and forming the pre-welding portion 200 by other known welding methods such as resistance welding.
Here, the pre-welding portion 200 may be formed to be spaced apart from the edge of the electrode tab 120 in the width direction, as described in
Meanwhile, when the non-welded section remains on the electrode tab 120, the main welding portion 300 may need to be formed larger when the electrode lead 130 and the electrode tab 120 are coupled. Therefore, the manufacturing method S100 of the battery cell according to the present embodiment may comprise a step of removing the non-welded electrode tab 120 after the step S120 of forming the pre-welding portion 200 and before the step S130 of forming the main welding portion 300. The non-welded section may be removed from the electrode tab 120 by cutting around the outer side edge of the pre-welding portion 200. At this time, the cutting position may be a position spaced apart by a predetermined distance from the outer side edge of the pre-welding portion 200 to the inside. In this way, the step of cutting the non-welded electrode tab 120 prevents the non-welded contact from being located at the outer end of the electrode tab 120, so that an outer end of the electrode tab 120 can be welded. Accordingly, the size of the main welding portion 300 or the number of welding spots 302 can be reduced.
The step S130 of forming a main welding portion 300 can be for forming the connection between the electrode tab 120 and the electrode lead 130. Laser welding may be used to form the main welding portion 300 as described above, but the main welding portion 300 can be formed by other known welding methods such as resistance welding. Further, although not specifically shown in the figure, a lead film can be attached to one surface of the electrode lead 130, and the lead film can be for forming adhesion between the cell case and the electrode lead 130 or for preventing damage to the cell case.
Here, the corner portion 132 of the electrode lead 130 may be processed to have a round shape as described in
Further, the back face plate 140 herein can be provided on the electrode tab 120 as described in
Meanwhile, the battery cells described above can be stacked in one direction to form a battery cell stack, and can be housed inside a module case that houses the battery cell stack to be modularized into a battery module. Further, the battery module can be combined together with a battery management system (BMS) and/or a cooling device that controls and manages the battery's temperature, voltage and the like to form a battery pack. The battery pack can be applied to various devices. For example, the device to which the battery pack is applied may be a vehicle means such as an electric bicycle, an electric vehicle, or a hybrid vehicle, but the present disclosure is not limited thereto, and the battery pack according to the present embodiment can be used for various devices in addition to the above illustrations, which also falls within the scope of the present disclosure.
Although the invention has been described in detail above with reference to preferred embodiments thereof, the scope of the present disclosure is not limited thereto, and various modifications and improvements can be made by those skilled in the art using the basic concepts of the present disclosure as defined in the appended claims, which also falls within the scope of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2022-0013633 | Jan 2022 | KR | national |
| 10-2023-0010154 | Jan 2023 | KR | national |
This application is a national phase entry under 35 U.S.C. § 371 of International Application No. PCT/KR2023/001250, filed Jan. 27, 2023, which claims the benefit of Korean Patent Application No. 10-2022-0013633 filed on Jan. 28, 2022 and Korean Patent Application No. 10-2023-0010154 filed on Jan. 26, 2023 in the Korean Intellectual Property Office, the entire contents of which are incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2023/001250 | 1/27/2023 | WO |
