The present application relates to the technical field of battery cells, in particular to a battery cell thermal runaway fume treatment device, a battery cell shell, and a battery.
Li-ion battery cells are widely applied. In recent years, as the Li-ion battery energy storage field is further developed, more and more attentions are paid to the safe use of Li-ion battery cells. A Li-ion battery cell may generate a flammable gas during thermal runaway, which is accumulated inside the battery cell, and may cause fire if it is not treated timely. At present, there is no solution to the above problem in the power storage battery field yet.
Chinese Patent Publication No. CN208400933U discloses a combined-type power battery cell thermal runaway protection device, which comprises: an outer frame, a heat-insulating and flame-retardant material, a module base plate and a plurality of cover plates; wherein the module base plate and the cover plates are mounted at two ends of the outer frame respectively and form a flame-retardant cavity in which battery modules are arranged, and the cover plates cover corresponding battery modules in a battery box respectively; the heat-insulating and flame-retardant material is arranged above the inner wall of the flame-retardant cavity, and is released in the flame-retardant cavity and acts on the battery modules. The utility model can control the fire-extinguishing process of each battery module separately, thereby protecting against thermal runaway at the level of battery modules, and avoiding thermal runaway of the battery modules.
Chinese Patent Publication No. CN208806333U discloses a Li-ion battery, which comprises: a plurality of battery cells; a first filtering device connected to the battery cells for filtering the inflammable gases released by the battery cells in the case of thermal runaway; a combustion chamber; an air pumping device connected to the combustion chamber for feeding air into the combustion chamber, so that the air is mixed with the inflammable gases to form a gas mixture; a second unidirectional gas transfer device connected between the first filtering device and the combustion chamber, wherein the inflammable gas passes through the first filtering device and the second unidirectional gas transfer device sequentially and enters the combustion chamber; and a control device electrically connected to the second unidirectional gas transfer device and the air pumping device respectively. The Li-ion battery can avoid emission of the inflammable gas into the external environment, which may cause environmental pollution and fire. The inflammable gas released from a battery cell can be isolated from the plurality of battery cells rapidly, to ensure the safety of the Li-ion battery.
However, the technical scheme provided by the above-mentioned patent to solve the battery cell thermal runaway problem employs a complex structure, has low efficiency, low safety and high cost.
To solve the above problems, a technical scheme employed by the present application provides a Li-ion battery, which comprises:
A technical scheme employed by the present application provides a Li-ion battery pack, which comprises: a box, inside which a plurality of Li-ion battery cells are arranged;
Based on the above technical schemes of the Li-ion battery and the Li-ion battery pack, the following optimization design can be worked out:
Preferably, the manifold is further provided with a backfire preventer fixed thereon.
Preferably, the Li-ion battery cell further comprises a buffer device arranged in front of the ignition device; and the buffer mechanism is further provided with a pressure-relief valve.
Preferably, the buffer mechanism is an elastic bag or pressure container.
Preferably, the ignition device is a pulse igniter; and the ignition device further comprises an air inlet for introducing air to mix with the thermal runaway fume for ignition.
A technical scheme employed by the present application provides a battery cell thermal runaway fume treatment device, which comprises a gas storage chamber and an ignition device, wherein
Preferably, the first compartment and/or the second compartment are(is) provided with an elastic assembly, which abuts between the first compartment and/or the second compartment and the movable partition.
Preferably, the movable partition is provided with sealing gaskets to maintain the gas impermeability of the first compartment and the second compartment.
Preferably, the gas outlet is configured as a duct, on which a flow check valve is provided to control the flow rate of the thermal runaway fume.
Preferably, the gas storage chamber comprises a mounting part for fixedly mounting on the battery cells.
Preferably, the ignition device is a pulse igniter.
Preferably, the gas storage chamber is a cylinder, the movable partition comprises a base and a protrusion, wherein the protrusion can be inserted into the gas inlet to maintain the gas inlet in a hermetical state at normal temperature, the base is movable along the cylinder axially, and there is a gap between the base and the cylinder for the thermal runaway fume to pass through; the base is further provided with the switch assembly, the protrusion is jacked up and the switch assembly is abutted when the thermal runaway fume passes through the gas inlet owing to pressure increase, so that the ignition device is switched on and the thermal runaway fume is ignited.
A technical scheme employed by the present application provides a battery cell shell, comprises any of the battery cell thermal runaway fume treatment devices described above.
Preferably, the shell further comprises a manifold, one end of which is connected to an explosion vent of the battery cell shell, and the other end of which is fixedly connected to the mounting part of the thermal runaway fume treatment device.
A technical scheme employed by the present application provides a battery cell thermal runaway fume treatment device, which comprises a venting cylinder, a plurality of venting nozzles, pressure valves, ignition switches, and ignition devices, wherein
Preferably, the venting cylinder is further provided with an anti-backfire valve.
Preferably, the pressure valve is provided with a sealing gasket.
Preferably, the venting cylinder and the venting nozzles are fixedly arranged on the fixing cylinders respectively to form gas passages, so that the thermal runaway fume can pass through the venting cylinder, the fixing cylinders, and the venting nozzles sequentially.
Preferably, the pressure valve is fixedly arranged at a joint between the fixing cylinder and the venting nozzle, the pressure valve is provided with a protrusion, the ignition switch is arranged inside the venting nozzle; when the piston of the pressure valve is moved, the protrusion abuts against the ignition switch, so that the ignition device is switched on.
Preferably, the ignition device is a pulse igniter.
Preferably, the fume treatment device further comprises a mounting part to mount on the battery cell shell.
A technical scheme employed by the present application provides a battery cell shell, comprises any of the battery cell thermal runaway fume treatment devices described above.
Preferably, the shell further comprises a manifold, one end of which is connected to an explosion vent of the battery cell shell, and the other end of which is fixedly connected to the mounting part of the thermal runaway fume treatment device.
A technical scheme employed by the present application provides a battery cell thermal runaway gas treatment device, which comprises a gas storage chamber, wherein
Preferably, the partition is provided with sealing gaskets to maintain the gas impermeability of the first compartment and the second compartment.
Preferably, the gas outlet duct is provided with a flow check valve to control the flow rate of the thermal runaway fume.
Preferably, the ignition device is a pulse igniter.
Preferably, the gas outlet is provided with at least two venting nozzles, and the ignition device comprises at least two ignition ports.
Preferably, the gas storage chamber is provided with a supporting base outside it for mounting the ignition device.
A technical scheme employed by the present application provides a battery cell shell, which comprises an explosion vent thereon and any of the battery cell thermal runaway fume treatment devices described above, wherein the gas inlet of the cell battery cell thermal cell runaway fume treatment device is provided with a mounting part for fixedly mounting to the explosion vent.
A technical scheme employed by the present application provides a battery cell, which comprises the battery cell shell described above.
A technical scheme employed by the present application provides a battery, which comprises a plurality of battery cells described above, and further comprises a manifold, one end of which comprises a plurality of branch ducts connected to the explosion vents in one-to-one correspondence, and the other end of which fixedly connected to the mounting part of the thermal runaway fume treatment device.
The present application has the following beneficial effects.
A thermal runaway fume treatment device is provided on the battery cell to release the fume generated by the battery cell during thermal runaway through a venting cylinder and a plurality of venting nozzles, a plurality of pressure valves and ignition switches are provided in gas passages formed by the venting cylinder and the venting nozzles, and the ignition devices are switched sequentially on by means of the pressure valves abutting against the ignition switches via the venting nozzles when the gas pressure of the thermal runaway fume reaches a threshold, so that the thermal runaway fume is ignited. The device has a simple and compact structure, and can treat the fume generated by a battery cell during thermal runaway. The device is safe and environment-friendly, economical and practical, and highly efficient.
To make the objects, technical scheme and advantages of the present application understood more clearly, hereunder the present application will be further detailed in embodiments, with reference to the accompanying drawings. It should be understood that the embodiments described hereunder are only provided to interpret the present application but don't constitute any limitation to the present application.
Unless otherwise specified, all embodiments and optional embodiments of the present application can be combined to form new technical schemes. Unless otherwise specified, all technical features and optional technical features of the present application can be combined to form new technical schemes.
Unless otherwise specified, terms “comprise” and “include” and their variants mentioned in the present application are intended to be open or close expressions. For example, “comprise” and “include” may express further including other elements that are not enumerated herein, or only including the enumerated elements.
It should be understood that the relational terms such as “first”, “second” or the like mentioned herein are only intended to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or sequence between these entities or operations.
As shown in
In this embodiment, a plurality of battery cells 1 may be arranged side by side to form a Li-ion battery, and the ignition device 4 may be arranged away from the battery cells 1, to prevent damages to the battery cells 1 caused by the combustion of the thermal runaway fume during the ignition.
The thermal runaway fume generated during the thermal runaway of a battery cell includes inflammable gases, including, but not limited to hydrogen, carbon monoxide, and methane, etc. Therefore, the manifold 3 is made of a high-temperature-resistant, high-pressure-resistant, and corrosion-resistant material.
The gas outlet of the explosion-venting mechanism 2 may be oriented in a way that the thermal runaway fume can be transferred only from the interior of the battery cell 1 to the manifold 3 but can't be transferred from the manifold 3 to the battery cell 1. The explosion-venting mechanism 2 will be exploded directionally when the thermal runaway fume generated by the battery cell 1 reaches a certain threshold. Each battery cell is provided with an explosion-venting mechanism 2. When any of the battery cells generates thermal runaway fume owing to thermal runaway, the thermal runaway fume is directed to the manifold 3 through the explosion-venting mechanism 2, while other battery cells 1 still operate normally.
The ignitor 41 may be a pulse igniter, or an electric ignitor controlled by a battery cell management system.
As shown in
As shown in
In this embodiment, the buffer device 6 is an elastic bag or pressure container, which can withstand certain pressure to avoid failure of ignition of the thermal runaway fume at the ignition device 4 owing to extreme low concentration of the thermal runaway fume.
As shown in
In this embodiment, the ignition device 4 may be arranged away from the box 7, to avoid damages to the battery cell owing to the combustion of the thermal runaway fume during the ignition.
The thermal runaway fume generated during the thermal runaway of a battery cell includes inflammable gases, including, but not limited to hydrogen, carbon monoxide, and methane, etc. Therefore, the manifold 3 is made of a high-temperature-resistant, high-pressure-resistant, and corrosion-resistant material.
The gas outlet of the explosion-venting mechanism 2 may be oriented in a way that the thermal runaway fume can be transferred only from the interior of the box 7 to the manifold 3 but can't be transferred from the manifold 3 to the box 7. The explosion-venting mechanism 2 will be exploded directionally when the thermal runaway fume generated in the box 7 reaches a certain threshold.
The ignitor may be a pulse igniter, or an electric ignitor controlled by a battery cell management system.
As shown in
As shown in
In this embodiment, the buffer device 6 is an elastic bag or pressure container, which can withstand certain pressure to avoid failure of ignition of the thermal runaway fume at the ignition device 4 owing to extreme low concentration of the thermal runaway fume.
As shown in
The gas storage chamber 11 is partitioned by a movable partition 17 into a first compartment 131 and a second compartment 132 that are separated from each other; the gas inlet 111 is arranged inside the first compartment 131, and the gas outlet 112 is arranged inside the second compartment 132.
An ignition switch 121 is provided inside the second compartment 132; when the gas pressure in the first compartment 131 increases, the movable partition 17 is pushed by the gas pressure in the first compartment 131 and touches the ignition switch 121, so that the ignition device 12 is switched on, and the gas outlet 112 is at least partially expose to the first compartment 131 to discharge the thermal runaway fume.
The second compartment 132 is provided with an elastic assembly 141 fixedly arranged on the movable partition 17 for restricting the movable partition 17 from actuated at a lower gas pressure. The movable partition 17 is provided with sealing gaskets 121 to maintain the gas impermeability of the first compartment 131 and the second compartment 132. The gas outlet 112 is provided with a duct 1121, on which at least one venting nozzle 1122 is provided. The number of the venting nozzles may be adjusted as required, and the number of the ignition devices may be adjusted accordingly. A flow check valve 15 is fixed on the duct 1121 to control the flow rate of the thermal runaway fume. The first compartment 131 and/or the second compartment 132 are(is) provided with an elastic assembly 14, which abuts between the first compartment 131 and/or the second compartment 132 and the movable partition 17. The gas storage chamber 11 comprises a mounting part 16 for fixedly mounting on the battery cells. The ignition device 12 is a pulse igniter, and is fixed to the gas storage chamber via a supporting base 18. The movable partition 17 is provided with a stabilizing base 171 for stabilizing the movement of the movable partition 17.
As shown in
The gas inlet 511 is arranged inside the first compartment, and the gas outlet 512 is arranged inside the second compartment.
An ignition switch 521 is provided inside the second compartment; when the gas pressure in the first compartment increases, the movable partition 57 is pushed by the gas pressure in the first compartment and touches the ignition switch 521, so that the ignition device 52 is switched on, and a gas discharge passage is formed between the gas outlet 512 and the gas inlet 511 to discharge the thermal runaway fume.
The first compartment is provided with an elastic assembly 54 fixedly arranged on the movable partition 57 for restricting the movable partition 57 from actuated at a lower gas pressure. The first compartment and/or the second compartment are(is) provided with an elastic assembly 541, which abuts between the first compartment and/or the second compartment and the movable partition 57. The gas storage chamber 51 comprises a mounting part 56 for fixedly mounting on the battery cells. The ignition device 52 is a pulse igniter, and is fixed to the gas storage chamber 51 via a supporting base 58. The movable partition 57 has a base 571 and a protrusion 572, wherein the protrusion 572 can be inserted into the gas inlet 511 to keep the gas inlet 511 in a hermetically closed state at normal pressure, and the protrusion 572 has sealing gaskets to keep the gas impermeability of the first compartment and the second compartment. The base 571 is movable along the cylinder axially, and there is a gap between the base 571 and the cylinder. In this embodiment, the base is square; alternatively, the base may be hexagonal, octagonal, or triangular, as long as a gap is produced between the base and the cylinder so that the thermal runaway fume can pass; an ignition switch 521 is provided on the base 571, and the ignition switch 521 has a mounting base 5211, an elastic assembly 54 is provided between the mounting base 5211 and the base 571, and a trigger block 522 is provided near the gas outlet 512 in the cylinder. The ignition switch 521 and the trigger block 522 are collectively referred to as a switch assembly, and the positions of the ignition switch and the trigger block can be adjusted as required. In this embodiment, the positions of the ignition switch and the trigger block may be swapped, as long as the purpose of switching on the ignition device can be attained.
When the thermal runaway fume passes through the gas inlet 511, the protrusion 571 is jacked up owing to the pressure increase, the gas inlet 511 is opened, and the thermal runaway fume reaches the gas outlet 512 through the cylinder, while the elastic assembly 54 is compressed, the ignition switch 521 is moved upward by the mounting base 5211 and then abutted by the trigger block 522, so that the ignition device 52 is switched on, and the thermal runaway fume is ignited at the gas outlet 512. The gas storage chamber 51 further has a supporting base 58 for fixing the ignition device 52 to the gas storage chamber 51.
The device is compact, easy to install, convenient to use, and has a low cost but high efficiency.
As shown in
As shown in
The pressure valves 45 and the ignition switches 43 are arranged in the venting passages. The pressure valve 45 seals the corresponding venting passage at normal pressure to keep the venting passage closed; at a high pressure, the piston in the pressure valve 5 is pushed by the gas pressure to move, and the venting passage is opened, and the pressure valve 45 abuts against the ignition switch 43, so that the ignition device 44 is switched on.
When a battery cell generates thermal runaway fume, the pistons in the pressure valves 45 are pushed in turn as the gas pressure increases gradually, the ignition switches 43 are actuated sequentially and switch on the ignition devices 44, so that the thermal runaway fume is ignited. The venting cylinder 41 is further provided with an anti-backfire valve therein. The pressure valve 45 is provided a sealing gasket 451. The venting cylinder 41 and the venting nozzles 42 are fixedly arranged on the fixing cylinders 47 respectively to form gas passages, so that the thermal runaway fume can pass through the venting cylinder 41, the fixing cylinders 47, and the venting nozzles 42 sequentially.
The pressure valve 45 is fixedly arranged at a joint between the fixing cylinder 47 and the venting nozzle 42, the pressure valve 45 is provided with a protrusion 452, the ignition switch 43 is arranged inside the venting nozzle 42; when the piston of the pressure valve 45 is moved, the protrusion 452 abuts against the ignition switch 43, so that the ignition device 44 is switched on. The ignition device 44 is a pulse igniter. The ignition device 44 is fixedly mounted on the venting cylinder 41 via a supporting base 49.
The fume treatment device further comprises a mounting part 48 to mount on the battery cell shell.
As shown in
As shown in
The pressure valves 45 and the ignition switches 43 are arranged in the venting passages. The pressure valve 445 seals the corresponding venting passage at normal pressure to keep the venting passage closed; at a high pressure, the piston in the pressure valve 5 is pushed by the gas pressure to move, and the venting passage is opened, and the pressure valve 45 abuts against the ignition switch 43, so that the ignition device 44 is switched on.
When a battery cell generates thermal runaway fume, the pistons in the pressure valves 45 are pushed in turn as the gas pressure increases gradually, the ignition switches 43 are actuated sequentially and switch on the ignition devices 44, so that the thermal runaway fume is ignited. The venting cylinder 41 is further provided with an anti-backfire valve 46 therein. The pressure valve 45 is provided a sealing gasket 451. The venting cylinder 41 and the venting nozzles 42 are fixedly arranged on the fixing cylinders 47 respectively to form gas passages, so that the thermal runaway fume can pass through the venting cylinder 41, the fixing cylinders 47, and the venting nozzles 42 sequentially.
The pressure valve 45 is fixedly arranged at a joint between the fixing cylinder 47 and the venting nozzle 42, the pressure valve 45 is provided with a protrusion 452, the ignition switch 43 is arranged inside the venting nozzle 42; when the piston of the pressure valve 45 is moved, the protrusion 452 abuts against the ignition switch 43, so that the ignition device 44 is switched on. The ignition device 44 is a pulse igniter. The ignition device 44 is fixedly mounted on the venting cylinder 41 via a supporting base 49.
The fume treatment device further comprises a mounting part 48 to mount on the battery cell shell.
As shown in
The gas storage chamber 31 is partitioned by a movable partition 37 into a first compartment 331 and a second compartment 332 that are separated from each other. The gas inlet 311 is arranged inside the first compartment 331, and the gas outlet 312 is arranged inside the second compartment 332.
A switch assembly is further provided in the gas storage chamber 31, and comprises an ignition switch 321 fixed in the second compartment 332 and a trigger 322 that is arranged on the partition 37 and penetrates through the partition 37. The ignition switch 321 can be actuated by the trigger 322 by means of abutment to switch on the ignition device.
The partition 37 is further provided with a pressure-relief valve 38, and the thermal runaway gas can pass through the pressure-relief valve 38 and enter the second compartment 312 from the first compartment 311.
When the gas pressure in the first compartment 331 increases and reaches a first threshold P1, the thermal runaway gas enters the second compartment 332 through the pressure-relief valve 38, and reaches the outlet through the gas outlet 312; when the gas pressure in the first compartment 331 increases and reaches a second threshold P2, the trigger 322 abuts against the ignition switch 321, so that the ignition switch 321 switches on the ignition device 32 to ignite the thermal runaway fume. In this embodiment, the first threshold P1 is not smaller than the second threshold P2, to prevent the thermal runaway fume from discharged out of the gas storage chamber 31 through the pressure-relief valve 38 before the trigger 322 abuts against the ignition switch 321 and the ignition device 32 is switched on, which may result in air pollution or vent hazards.
When the trigger 322 that penetrates through the partition 37 is pushed by the gas pressure in the first compartment 331, it touches the ignition switch 321, so that the ignition device 32 is switched on, and the gas outlet 312 is at least partially exposed to the first compartment 331 to discharge the thermal runaway fume.
In this embodiment, the gas outlet 312 may be configured as a duct, on which a flow check valve 35 is fixed to control the flow rate of the thermal runaway fume and prevent backfire. The gas outlet 312 may be provided with at least two venting nozzles. A plurality of venting nozzles can achieve an effect of homogenizing the pressure for efficient ignition; then, a plurality of ignition ports may be provided in correspondence to the plurality of venting nozzles; the number of the venting nozzles may be the same as or different from the number of the ignition ports; the plurality of ignition ports can efficiently ignite the thermal runaway fume discharged from the plurality of gas outlets. The gas storage chamber 31 has a supporting part 39 for fixedly mounting the ignition devices 32. In this embodiment, the ignition devices 32 are pulse igniters.
A battery cell shell is provided, comprising the battery cell thermal runaway fume treatment device as shown in
The gas storage chamber 31 is partitioned by a movable partition 37 into a first compartment 331 and a second compartment 332 that are separated from each other.
The gas inlet 311 is arranged inside the first compartment 331, and the gas outlet 312 is arranged inside the second compartment 332.
A switch assembly is further provided in the gas storage chamber 31, and comprises an ignition switch 321 fixed in the second compartment 332 and a trigger 322 that is arranged on the partition 37 and penetrates through the partition 37. The ignition switch 321 can be actuated by the trigger 322 by means of abutment to switch on the ignition device.
The partition 37 is further provided with a pressure-relief valve 38, and the thermal runaway gas can pass through the pressure-relief valve 38 and enter the second compartment 312 from the first compartment 311.
When the gas pressure in the first compartment 331 increases and reaches a first threshold P1, the thermal runaway gas enters the second compartment 332 through the pressure-relief valve 38, and reaches the outlet through the gas outlet 312; when the gas pressure in the first compartment 331 increases and reaches a second threshold P2, the trigger 322 abuts against the ignition switch 321, so that the ignition switch 321 switches on the ignition device 32 to ignite the thermal runaway fume. In this embodiment, the first threshold P1 is not smaller than the second threshold P2, to prevent the thermal runaway fume from discharged out of the gas storage chamber 31 through the pressure-relief valve 38 before the trigger 322 abuts against the ignition switch 321 and the ignition device 32 is switched on, which may result in air pollution or vent hazards.
When the trigger 322 that penetrates through the partition 37 is pushed by the gas pressure in the first compartment 331, it touches the ignition switch 321, so that the ignition device 32 is switched on, and the gas outlet 112 is at least partially exposed to the first compartment 131 to discharge the thermal runaway fume.
In this embodiment, the gas outlet 312 may be configured as a duct, on which a flow check valve 35 is fixed to control the flow rate of the thermal runaway fume and prevent backfire. The gas outlet 312 may be provided with at least two venting nozzles. A plurality of venting nozzles can achieve an effect of homogenizing the pressure for efficient ignition; then, a plurality of ignition ports may be provided in correspondence to the plurality of venting nozzles; the number of the venting nozzles may be the same as or different from the number of the ignition ports; the plurality of ignition ports can efficiently ignite the thermal runaway fume discharged from the plurality of gas outlets. The gas storage chamber 31 has a supporting part 39 for fixedly mounting the ignition devices 32. In this embodiment, the ignition devices 32 are pulse igniters.
In this embodiment, the gas inlet 311 extends radially out of the gas storage chamber 31 and is provided with a mounting part 313, which as male threads and is fixedly connected to the explosion vent of the battery cell shell.
In this embodiment, a battery cell is provided, comprising a battery core, an electrode assembly, and the battery cell shell according to the embodiment 15.
As shown in
The above disclosure of the present application is not intended to describe every and all embodiments or implementations in the present application. Exemplary embodiments are illustrated more specifically below. Throughout the present application, teaching is provided by means of a series of embodiments, which can be used in various combinations. In the examples, the enumerations are only intended to present representative groups, and shall not be interpreted as being exhaustive.
This application claims priority to U.S. Provisional Application No. 63/334,821, filed on Apr. 26, 2022, the subject matter of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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63334821 | Apr 2022 | US |