Patent Application
20250052817
This application claims the benefit of priority to Korean Patent Application No. 2022-0119053 filed on Sep. 21, 2022, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to a battery cell weld inspection apparatus and a battery cell weld inspection method using the same. More particularly, the present invention relates to a battery cell weld inspection apparatus capable of performing final inspection of all defective battery cells without omission during manual inspection of battery cells determined to have defective welds through voltage and current measurement and temperature measurement and a battery cell weld inspection method using the same.
Due to high energy density and high charging voltage thereof, a lithium secondary battery, which is charged and discharged by the movement of lithium ions, has been used not only in the field of small battery cells for mobile devices and small electronic products but also in the field of medium and large battery packs used as energy sources for electric vehicles and power storage systems that require high power and high voltage.
In order to manufacture the medium and large battery pack, it is necessary to electrically connect the plurality of cylindrical battery cells to each other. For example, a method of connecting a metal plate to positive electrode terminals and negative electrode terminals of the cylindrical battery cells by wire welding may be used.
At this time, if coupling between wires and the positive electrode terminals and the negative electrode terminals of the cylindrical battery cells is weak, the wires may be detached from the positive electrode terminals and the negative electrode terminals of the cylindrical battery cells due to impact. If coupling between the wires and the positive electrode terminals and the negative electrode terminals of the cylindrical battery cells is strong, on the other hand, a gasket may be damaged, causing electrolyte leakage or electrical disconnection.
Such problems may degrade the performance of the cylindrical battery cells or may cause safety problems.
Therefore, it is necessary to check the welding state of welds without omission before assembly of the battery pack in order to prevent the above problems from occurring.
However, the number of battery cells constituting a large battery pack, such as in an electric vehicle, is increasing to 600 or 700, making it substantially impossible to manually inspect all of the battery cells in order to determine whether the battery cells are defective.
In recent years, therefore, a method of identifying battery cells having defective welds through a direct current internal resistance (DCIR) test, which measures voltage and current of the cells to check resistance thereof has been used.
In addition, a method of photographing a weld of a battery cell using a thermal imaging scanner to determine whether the temperature distribution is within a normal range is used.
In this regard, Patent Document 1 discloses a weld quality inspection system for inspecting a weld of a battery for vehicles, wherein current is supplied to the weld to measure voltage generated at the weld.
Patent Document 1 suggests a simple method of inspecting the weld quality of welds of batteries of various sizes but does not suggest a method of displaying a defective battery cell.
After identifying battery cells having defective welds using the method of measuring voltage and current or the method of photographing the temperature of the weld, as described above, an operator may individually manually pull welding wires of the battery cells having the defective welds to finally determine whether the welds are defective, whereby it is possible to determine whether the battery cells pass or fail.
However, defective battery cells may be assembled into a battery pack without being identified in the final stage due to operator error. Consequently, it is necessary to check welds of battery cells sorted as defective battery cells without omission in order to prevent distribution of the defective battery cells.
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a battery cell weld inspection apparatus capable of preventing inspection of battery cells having defective welds from being missed, thereby preventing the distribution of defective battery cells, and a battery cell weld inspection method using the same.
A battery cell weld inspection apparatus according to the present invention to accomplish the above object includes a plate configured to allow a battery cell cassette having a plurality of battery cells disposed therein to be mounted thereon, an orthogonal robot configured to move above the battery cell cassette fixed to the plate, a laser pointer coupled to the orthogonal robot, the laser pointer being configured to mark a defective battery cell among the plurality of battery cells, and an alignment unit configured to align the position of the battery cell cassette such that the battery cell cassette is disposed in an operation zone of the orthogonal robot.
The battery cell weld inspection apparatus may further include a controller configured to receive position information of a weld of the defective battery cell derived from an internal resistance value of the battery cell cassette and the result of measurement using a thermal imaging scanner and to control the orthogonal robot based on the received position information.
The laser pointer may radiate a laser beam to a weld of each of a positive electrode terminal and a negative electrode terminal of the defective battery cell.
The battery cell weld inspection apparatus may further include a lift configured to adjust the height of the plate, wherein the lift may be located under the plate.
The battery cell cassette may include four corner portions, each of which is formed as the result of two side surfaces being joined to each other, and the alignment unit may align the battery cell cassette while moving so as to be closer to or farther away from the four corner portions.
The plate may include a coupling portion configured to fix the position of the battery cell cassette.
The battery cell weld inspection apparatus may further include a count display unit configured to display a number of the defective battery cells including the defective battery cell.
The battery cell weld inspection apparatus may further include a manual inspector configured to enable an operator to manually inspect a weld of the defective battery cell marked by the laser pointer.
The manual inspector may include a push-pull jig configured to pull a wire of the weld of the defective battery cell and an alarm unit configured to generate an alarm when force with which the push-pull jig pulls the wire reaches a set level.
The number displayed on the count display unit may be decreased whenever the operator checks the weld of the defective battery cell marked by the laser pointer.
The present invention provides a battery cell weld inspection method using the battery cell weld inspection apparatus, the battery cell weld inspection method including disposing the battery cell cassette having the plurality of battery cells mounted therein on the plate, aligning the position of the battery cell cassette using the alignment unit, transmitting position information of a weld of the defective battery cell to the orthogonal robot, marking the weld of the defective battery cell using the laser pointer through a movement of the orthogonal robot, and pulling the weld of the defective battery cell marked by the laser pointer using a manual inspector for inspection thereof, wherein the position information of the weld of the defective battery cell is obtained from the result of measurement of an internal resistance of the battery cell cassette and the result of measurement using a thermal imaging scanner performed in advance.
Upon completion of a manual inspection of a specific one of a plurality of defective battery cells including the defective cell, a laser beam of the laser pointer may mark another defective battery cell, and when there is a further defective battery cell after completion of the manual inspection of the other defective battery cell, the laser beam may be radiated to the further defective battery cell and the further defective battery cell may be manually inspected.
A number of defective battery cells including the defective battery cell may be displayed on a count display unit as figures, the number on the count display unit may decrease by one whenever a wire of the weld of the defective battery cell is pulled in the pulling of the weld, and an operator may pull wires of welds of all defective battery cells to inspect the welds until the number displayed on the count display unit reaches zero.
The pulling of the weld using the manual inspector may be performed through a process of pulling a wire of the weld of the defective battery cell until the manual inspector generates an alarm.
The positive electrode terminal and the negative electrode terminal of the defective battery cell may be on a same side of the defective battery cell.
The alignment unit can include a guide at a lower end, the guide including concave recesses into which corner portions of the battery cell cassette are inserted.
A battery cell weld inspection apparatus according to the present invention to accomplish the above object includes a plate configured to receive a battery cell cassette having a plurality of battery cells disposed therein; a robot including a laser pointer, and configured to move the laser pointer over the battery cell cassette; and a controller configured to: receive position information of a defective battery cell derived from an internal resistance value of the battery cell cassette and a result of measurement using a thermal imaging scanner; control the robot to move the laser pointer to a position of the defective battery cell based on the received position information; and control the laser pointer to emit a laser beam onto the defective battery cell.
The laser pointer may irradiate the laser beam to a weld of each of a positive electrode terminal and a negative electrode terminal of the defective battery cell, and the positive electrode terminal and the negative electrode terminal of the defective battery cell may be on a same side of the defective battery cell.
The battery cell weld inspection apparatus may further include a count display unit configured to display a number of defective battery cells including the defective battery cell that are determined to be defective based on the internal resistance value of the battery cell cassette and the result of measurement using the thermal imaging scanner, and countdown the number after based on each of the defective battery cells being inspected.
The battery cell weld inspection apparatus may further include a push-pull jig configured to pull a wire of a weld of the defective battery cell; and an alarm unit configured to generate an alarm when a force with which the push-pull jig pulls the wire reaches a set level.
In addition, the present invention may provide various combinations of the above solving means.
As is apparent from the above description, when a battery cell weld inspection apparatus according to the present invention is used, it is possible to display the number of all battery cells determined to have defective welds and to directly mark the welds of the defective battery cells using a laser pointer, whereby it is possible to easily identify the defective battery cells and to perform final inspection.
In addition, when a battery cell weld inspection method according to the present invention is used, it is possible to manually inspect all defective battery cells, whereby it is possible to prevent the defective battery cells from being missed in the final inspection stage, and therefore it is possible to prevent distribution of the defective battery cells.
Now, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings such that the preferred embodiments of the present invention can be easily implemented by a person having ordinary skill in the art to which the present invention pertains. In describing the principle of operation of the preferred embodiments of the present invention in detail, however, a detailed description of known functions and configurations incorporated herein will be omitted when the same may obscure the subject matter of the present invention.
In addition, the same reference numbers will be used throughout the drawings to refer to parts that perform similar functions or operations. In the case in which one part is said to be connected to another part throughout the specification, not only may the one part be directly connected to the other part, but also, the one part may be indirectly connected to the other part via a further part. In addition, that a certain element is included does not mean that other elements are excluded, but means that such elements may be further included unless mentioned otherwise.
In addition, a description to embody elements through limitation or addition may be applied to all inventions, unless particularly restricted, and does not limit a specific invention.
Also, in the description of the invention and the claims of the present application, singular forms are intended to include plural forms unless mentioned otherwise.
Also, in the description of the invention and the claims of the present application, “or” includes “and” unless mentioned otherwise. Therefore, “including A or B” means three cases, namely, the case including A, the case including B, and the case including A and B.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
Referring to
In addition, the battery cell weld inspection apparatus includes a housing 100 configured to allow components of the battery cell weld inspection apparatus to be disposed therein, the housing being a space in which the operator performs manual inspection when the defective weld is marked by the laser pointer.
The battery cell weld inspection apparatus according to the present invention is used in the final stage of determining whether wire welds coupled to a positive electrode terminal and a negative electrode terminal of a cylindrical battery cell are defective. Consequently, a battery cell having a defective weld is specified through DCIR and a thermal imaging scanner before the final inspection is performed using the battery cell weld inspection apparatus according to the present invention, and relevant information is transmitted to the battery cell weld inspection apparatus.
The battery cell weld inspection apparatus includes a controller 700 configured to receive position information of the weld of the defective battery cell obtained through an internal resistance value derived from the result of measurement of voltage and current of the battery cell cassette and through the result of temperature distribution measured using the thermal imaging scanner and to control the orthogonal robot based on the received position information.
The controller 700 performs control such that the orthogonal robot 500 moves in a two-dimensional plane in a forward-backward direction and a leftward-rightward direction, and the laser pointer 510 coupled to the orthogonal robot 500 radiates a laser beam to the defective battery cell in order to visually inform that the battery cell irradiated with the laser beam is a defective battery cell.
Specifically, as shown in
The laser beam may be individually radiated to a positive terminal weld and/or a negative terminal weld, and therefore it is possible to more specifically determine whether the positive terminal weld of the defective battery cell is defective or the negative terminal weld of the defective battery cell is defective.
Consequently, the present invention provides very good visibility for the operator to identify a defective battery cell for manual inspection.
In order for the laser pointer 510 to mark a weld of a defective battery cell, the battery cell cassette 800 must be disposed in an area in which marking by the laser pointer is possible. When the battery cell cassette 800 is disposed on the plate 200, the alignment unit 300 aligns the position of the battery cell cassette 800 such that the battery cell cassette is disposed in an area in which marking by the laser pointer is possible.
Specifically, the battery cell cassette 800 includes four corner portions, each of which is formed as the result of two side surfaces being joined to each other, and the alignment unit 300 aligns the battery cell cassette 800 while moving so as to be closer to or farther away from the four corner portions.
Referring to
The plate 200 includes a coupling portion 210 formed so as to protrude upward from an upper surface thereof in order to fix the position of the battery cell cassette 800. The coupling portion 210 includes four coupling portions 210 disposed adjacent to the four corner portions of the battery cell cassette 800. A recess, into which the coupling portion 210 is inserted, is formed in a lower surface of the battery cell cassette 800, and the battery cell cassette 800 is disposed such that the coupling portion 210 is inserted into the recess, whereby the position of the battery cell cassette may be fixed.
In addition, a lift configured to adjust the height of the plate 200 may be provided under the plate, wherein the battery cell cassette 800 is mounted to the upper surface of the plate 200, and the battery cell cassette may be moved upward to the height of the alignment unit 300 using the lift. At this time, the battery cell cassette 800 may be held in place by the coupling portion 210 without wobbling or shifting.
The present invention includes a count display unit 400 configured to display the number of defective battery cells. The controller 700 may receive the number of defective battery cells along with the position of the defective battery cells, and the count display unit 400 may display the number of battery cells having defective welds as figures such that the operator can recognize the number of the defective battery cells.
Specifically, the count display unit 400 displays the number of defective welds of all of the battery cells included in the battery cell cassette 800, and “2” is displayed when each of a positive electrode terminal and a negative electrode terminal of one battery cell includes a defected weld.
The count display unit 400 is configured to decrease the number displayed thereon whenever an operator checks a weld of a defective battery cell marked by the laser pointer 510 using the manual inspector 600. For example, when “2” is initially displayed on the count display unit, which means that the total number of defective welds is two, and the operator completes inspecting one of the defective welds, the number on the count display unit is changed to “1”, and when the operator completes inspecting the other defective weld, the number on the count display unit is changed to “0”.
The manual inspector 600 includes a push-pull jig 610 configured to pull a wire of the weld of the defective battery cell and an alarm unit 620 configured to generate an alarm when the force with which the push-pull jig 610 pulls the wire reaches a set tension.
That is, when a tension for pulling a wire is set in the manual inspector 600, the push-pull jig 610 is hooked to the wire 810, and the push-pull jig 610 is pulled, the alarm unit 620 may generate a sound or may emit light if the wire is pulled above the set tension, and the operator releases the push-pull jig 610 from the wire.
For example, the tension may be set as a reference point corresponding to a range within which the coupling force of a weld is normal, and manual inspection may be performed using a method of the operator pulling the wire of the weld of the defective battery cell until the alarm of the manual inspector 600 is generated. At this time, if the wire is detached from the weld before the alarm is generated, which means weak welding, a determination may be made that the weld is defective, and if the wire remains attached to the weld until the alarm is generated, a determination may be finally made that the weld is normal.
The battery cell cassette determined to have the defective battery cell in the final stage, as described above, may be discarded or transferred to a recycling process instead of being transferred to a battery pack assembly process.
A battery cell weld inspection method using the battery cell weld inspection apparatus according to the present invention includes the steps of disposing a battery cell cassette 800 having a plurality of battery cells mounted therein on the plate 200, aligning the position of the battery cell cassette 800 using the alignment unit 300, transmitting the position information of a weld of a defective battery cell to the orthogonal robot 500, marking the weld of the defective battery cell using the laser pointer 510 through the movement of the orthogonal robot 500, and pulling the weld of the defective battery cell marked by the laser pointer 510 using the manual inspector 600 for inspection.
The position information of the weld of the defective battery cell may be obtained from the result of measurement of the internal resistance of the battery cell cassette and the result of measurement using the thermal imaging scanner performed in advance.
In one specific example, upon completion of manual inspection of a specific one of a plurality of defective battery cells constituting the battery cell cassette, a laser beam of the laser pointer 510 may mark another defective battery cell. If there is a further defective battery cell after completion of manual inspection of the other defective battery cell, a laser beam may be radiated to the further defective battery cell and the further defective battery cell may be manually inspected.
Once manual inspection of the weld of any one defective battery cell is completed, as described above, the laser beam may be shifted from the current defective battery cell to the next defective battery cell to visually inform the operator of the defective battery cell. Consequently, the operator may rapidly and accurately check the position of all the defective battery cells and may perform manual inspection.
In the present invention, as described above, only welds of defective battery cells are manually inspected based on data obtained from the result of measurement of the internal resistance of the battery cell cassette and the result of capturing by the thermal imaging scanner performed in advance, and therefore it is possible to more rapidly and accurately determine whether the battery cells are normal or defective than in conventional manual inspection of all battery cells.
In addition, when the battery cell weld inspection method according to the present invention is used, the number of defective welds initially displayed on the count display unit 400 decreases by one whenever the wire of the weld of the defective battery cell is pulled and the alarm unit of the manual inspector generates an alarm.
The operator performs manual inspection of all welds marked by the laser pointer until the number displayed on the count display unit reaches zero, which may prevent defective battery cells from being missed during manual inspection of battery cells having defective welds based on data.
In the present invention, therefore, total inspection of all battery cells is not performed, whereby it is possible to shorten a weld inspection process, and the operator performs manual inspection until the number displayed on the count display unit reaches zero, whereby it is possible to prevent the operator from missing inspection of defective welds in the final inspection stage.
Those skilled in the art to which the present invention pertains will appreciate that various applications and modifications are possible within the category of the present invention based on the above description.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2022-0119053 | Sep 2022 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2023/014259 | 9/20/2023 | WO |
