This application claims priority to German Patent Application No. DE 10 2019 209 956.4, filed on Jul. 5, 2019, and German Patent Application No. DE 10 2019 206 398.5, filed on May 3, 2019, the contents of both of which are hereby incorporated by reference in their entirety.
The present invention relates to a battery housing, in particular for a battery system for driving a vehicle. The invention moreover relates to a battery system having such a battery housing.
Battery housings for battery systems for driving vehicles are known. Accumulator cells which can receive and discharge electric energy are arranged in the battery housings. In addition to the accumulator cells, the electrical contacts are also usually arranged within the battery housing. The accumulator cells and the contacts thereof are usually embodied as cell modules, wherein a plurality of cell modules are inserted into a battery housing. The battery housing has in particular the task of protecting the cell modules against mechanical damage. To this end, there are also requirements of the vehicle manufacturers with a view to guaranteeing the crash safety and the crush safety of the battery system.
Accordingly, it is an object of the present invention to specify improved or at least other embodiments for a battery housing of the type mentioned at the outset as well as for a battery system having such a battery housing, said embodiments being in particular distinguished by improved safety.
This object is achieved according to the invention by the subject matter of the independent claim(s). Advantageous embodiments are the subject matter of the dependent claim(s).
The present invention is based on the general concept of providing on a tray-shaped housing part of a battery housing, in which accumulator cells are received and which has a base region and a lateral wall region as well as a flange, a separate reinforcement structure between the flange and the base region. The reinforcement structure leads to an increased mechanical stability and/or reinforcement of the housing part. The housing part and thus the battery housing are consequently mechanically reinforced and stabilized. The battery housing is in particular stabilized in relation to influences of forces which can arise in the event of an accident and/or at high internal pressures, for example. This leads to improved safety of the battery housing and of the associated battery system. The accumulator cells received in the battery housing are in particular better protected and secured. The separate design embodiment of the reinforcement structure allows the tray-shaped housing part to be provided with the reinforcement structure in a simplified and flexible manner adapted to requirements. The production costs of the battery housing are consequently reduced.
The battery housing according to the invention is in particular provided for use in a battery system for driving a vehicle. To this end, the battery housing has a first and a second housing part. The housing parts delimit an internal volume within the battery housing. The housing parts are connectable to one another in a sealing manner, or in the completed battery housing or battery system are connected to one another in a sealing manner, respectively, in particular such that no dirt can invade the housing, on the one hand, and no liquid contained in the battery housing, such as a coolant, for example, can leak from said housing. The housing parts are preferably connected to one another in a releasable manner, in particular screw-fitted or snap-fitted to one another. This allows simplified access to the internal volume of the battery housing when required, for example in the case of servicing. Alternatively, the housing parts can also be connected to one another in a non-releasable manner, for example by welding, adhesive bonding, or crimping. At least one of the housing parts is configured so as to be tray-shaped and possesses the base region and the lateral wall region, the latter at one end adjoining the base region. A flange for connecting the housing parts to one another is provided on the tray-shaped housing part. The flange of the one housing part is connectable to a counter contour of the other housing part. The counter contour herein may likewise be a flange or a receptacle. In order for the mechanical rigidity to be increased so as to adhere to the crash and/or crush requirements, a reinforcement structure which is embodied separately from the tray-shaped housing part is arranged in the lateral wall region. Said reinforcement structure is connected to the lateral wall region between the base region and the flange.
Separately embodied presently means that the reinforcement structure is produced separately from the associated tray-shaped housing part and is subsequently attached to the latter.
A seal for forming a sealing connection is arranged between the housing parts. The seal bears on sealing faces. The sealing faces are in particular configured on the flange such that the flange preferably furthermore is used for sealing the battery housing.
The seal preferably runs so as to be axially and/or radially offset from the reinforcement structure. The same preferably applies in an analogous manner to the sealing faces.
The accumulator cells serve in each case for receiving and discharging electric energy. These are thus in particular rechargeable accumulator cells. The respective accumulator cell may be a galvanic accumulator cell. The respective accumulator cell is in particular a pouch cell or a prismatic cell.
The housing parts may be formed, or produced, respectively, from metal such as, for example, aluminium or other metal, or from an alloy such as, for example, steel. Alternatively, the housing parts may also be formed, in particular as a plastics-material tray, from a plastics material, for example a thermoplastic material or a thermosetting plastics material which can be processed by the injection-moulding method. The housing parts may also be formed a hybrid parts from plastics material and a metal and/or a metal alloy.
The lateral wall region expediently has at least one wall which projects from the base region, wherein the walls can run in a mutually inclined manner so as to circumferentially delimit the internal volume in a circumferential direction. It is conceivable herein for the base region and the lateral wall region, in particular the walls, to be produced in a materially integral manner.
The tray-shaped housing part, conjointly with the base region and the lateral wall region, in particular also the flange region, is preferably formed from a thin, in particular formed, sheet-metal part. The weight of the component can thus be kept low.
In housing parts from metal the battery housing may have fastening structures for fixing the battery housing and thus also the associated battery system to a vehicle body of the associated vehicle. Furthermore, the electromagnetic compatibility, in particular the EMC protection, can simply be incorporated in the battery housing. Moreover, a battery housing from metal has good flame proofing.
The base region is advantageously configured as a flat face, wherein structures for reinforcing the surface or for fixing components of the associated battery system, in particular the accumulator cells, which are arranged in the battery housing may be provided.
The lateral wall region delimits the internal volume in the region of the associated tray-shaped housing part along a height direction which runs in the direction of the other housing part. To this end, the lateral wall region preferably has an internal side and an external side which run in each case along the height direction. The internal side faces the internal volume, whereas the external side faces away from the internal volume.
It is advantageous for the reinforcement structure to be embodied in segments. The reinforcement structure thus has at least two separate segments which hereunder are also referred to as segment elements, is in particular composed of the segment elements. By virtue of the minor component size of the individual segments the reinforcement structure is thus simple to produce and by way of the segments readily adaptable to different battery housing sizes, since the number of segments to be used may be variable, for example.
In principle, segments which are individually adapted to the respective lateral wall region, or to the respective wall, respectively, can be used for different lateral wall regions and/or for different walls of the respective lateral wall region. An adaptation to different lateral wall regions, or walls, respectively, can thus also be achieved by using the dissimilarly configured segments.
The segments of the reinforcement structure are preferably configured as common parts. This allows the same segments and thus common parts to be used the lateral wall regions in the longitudinal direction, or transverse direction, respectively, as well as on the internal side and on the external side. The production costs can be reduced, and the storage and parts supply can be optimized by using common parts.
According to one particular design embodiment, the reinforcement structure can be arranged on the internal side of the lateral wall region and/or on the external side of the lateral wall region. The lateral wall region is thus imparted additional stability.
It is in particular conceivable for the reinforcement structure in part to be arranged on the internal side and in part to be arranged on the external side of the lateral wall region. This preferably takes place by disposing at least one segment of the reinforcement structure on the internal side and disposing at least one segment of the reinforcement structure on the external side. This leads to an increased mechanical stability of the associated housing part in relation to the influences of forces from the outside to the inside. This moreover also results in stabilizing the associated housing parts in mechanical terms in relation to influences of forces from the inside to the outside. At least two of the segments can in particular be arranged so as to be directly opposite on the internal side and on the external side of the lateral wall region.
In advantageous embodiments the reinforcement structure, in particular at least one segment, possesses corrugations which can be configured as depressions or elevations. The reinforcement structure is thus imparted a higher degree of inherent rigidity. The corrugations are simple to incorporate on account of the reinforcement structure being embodied separately from the tray-shaped housing part, so that the production costs are reduced. In particular, the corrugations can be incorporated in a simpler manner in the state attached to the housing part, wherein deformations of the lateral wall region and/or of the base region caused by the incorporation of the corrugations are prevented or at least reduced. The corrugations may be arranged in peripheral zones and/or central regions of the reinforcement structure. The corrugations herein may have arbitrary contours. Said contours can preferably be configured so as to be oval or elliptic.
In advantageous design embodiments of the invention the reinforcement structure is connected in a non-releasable manner, particularly preferably in a materially integral manner, in particular by welding, adhesive bonding, soldering/brazing, to the lateral wall region. Other mechanical connections such as riveting and screwing are also conceivable. A direct flux of force between the lateral wall region and the reinforcement structure takes place on account of the non-releasable connection. The mechanical stability of the battery housing, in particular in relation to influences of forces, is consequently improved. Moreover, any inadvertent removal of the reinforcement structure is precluded, or the risk thereof is at least reduced. In the case of materially integral connections there is furthermore the resultant advantage that leakages created on account of the connection are thus prevented or at least reduced.
As an alternative to the non-releasable connection, the reinforcement structure could potentially also be connected in a releasable. This embodiment can be advantageous when more working space has to be made available for the assembling, for example. Moreover, components from dissimilar materials can be more easily connected to one another.
According to one advantageous design embodiment, the tray-shaped housing part and the reinforcement structure are formed from the same material. Both components thus possess comparable mechanical and chemical properties, which facilitates the basic design of the components. Furthermore, components from identical materials can be more easily connected to one another, for example by welding or soldering/brazing.
In one advantageous design embodiment of the invention the reinforcement structure, in particular at least one segment of the reinforcement structure, advantageously the respective segment, possesses two legs which are mutually arranged at an angle. The legs can be connected to one another in a materially integral manner, for example by forming, or bending, respectively, a sheet-metal part along a bending radius. Alternatively, an intermediate piece which is fixedly connected to both legs could potentially also be arranged between the legs. The legs may possess identical or dissimilar lengths. A configuration of the reinforcement structure, in particular of the at least one segment, leads to an improved absorption of force by the reinforcement structure and thus to improved mechanical stability. Moreover, the reinforcement structure can thus better dissipate acting forces by way of plastic or elastic deformation. Overall, this thus results in improved mechanical stability as well as in improved protection of the components, in particular of the accumulator cells, received in the battery housing.
The angle arranged between the legs can be embodied as an acute angle, an obtuse angle, or a right angle. The reinforcement structure is more rigid in embodiments having an acute angle, thus angles of less than 90°, in particular between 45° and 90°, between the legs. Greater forces can thus be absorbed in the bending radius. Facilitated deformation can be achieved in embodiments having an obtuse angle, thus angles between 90° and 180°, in particular between 95° and 130° , on account of which introduced forces can be better dissipated by way of deformation, the interior of the battery housing thus being better protected.
It is of course conceivable that the angle between the legs varies along the lateral wall region so as to provide locally dissimilar, adapted, properties of the reinforcement structure. This can be achieved in particular by using dissimilarly configured segments of the reinforcement structure.
According to one particularly advantageous embodiment, the lateral wall region is arranged at an angle of more than 90° in relation to the base region. This means in particular that the plane of extent of the base region conjointly with the plane of extent of the lateral wall region forms an angle of more than 90°. The tray shape of the housing along the lateral wall region is thus enlarged. This leads to a significantly simplified production of the housing part.
If the reinforcement structure has two legs of said type, it is alternatively or additionally preferable for the reinforcement structure at least in part to be arranged on the external side on the housing part, in particular on the external side of the lateral wall region. The reinforcement structure in the part arranged on the external side is advantageously designed in such a manner that one of the legs, in particular the base-proximal leg, runs along the base region. The other leg adjoins the lateral wall region close to the flange, in particular in the region of the flange, and is advantageously spaced apart from the flange. The forces acting from the outside can thus be dissipated in an improved manner, in particular without any influence of force on the components, for example the accumulator cells, received in the battery housing. The disposal of the legs as to be spaced apart from the flange furthermore leads to a deformation of the flange caused by the absorption of force being at least reduced. An absorption of force by way of the reinforcement structure thus takes place at an at least reduced risk of the connection of the housing parts being released. This leads to improved protection of the components, in particular the accumulator cells, received in the battery housing.
It is understood that, apart from the battery housing, a battery system having such a battery housing is also a subject matter of this invention.
The battery system, apart from the battery housing, has at least one accumulator cells which is arranged in the battery housing.
The battery system advantageously has at least one cell module in which at least two accumulator cells are arranged and electrically wired to one another.
The battery system preferably has at least two, particularly preferably at least more than two, for example up to twelve cell modules arranged in the battery housing. Variants having more than twelve cell modules are also conceivable. The provision of the cell modules allows simple scaling of the dimensions of the battery housing and of the battery system and/or simple adaptation to the output requirements set for the battery system. Moreover, individual cell modules can be exchanged and/or replaced in a simplified manner when required, in particular in the case of damage.
The respective cell module preferably has a module housing or a module frame which receives, in particular encloses, the accumulator cells. The attaching of the cell module to the battery housing and/or the fixing of the cell module in the battery housing expediently takes place by way of the module housing. For this purpose, the module housing can be correspondingly shaped and/or configured, in particular have mouldings, clearances, and the like.
The respective module housing can be configured in multiple parts. In particular, the module housing can have at least one end plate which is arranged at the end side of the accumulator cells. The module housing preferably has two such end plates which lie opposite one another and between which the accumulator cells are arranged. The respective end plate can fix and/or pre-tension the accumulator cells within the cell module.
The module housing can in principle be produced from any arbitrary material. The module housing at least in part is in particular produced from plastics material, advantageously entirely also plastics material.
If two or more cell models are provided, at least two of the cell modules can be combined so as to form one pair of cell modules and be conjointly arranged in the housing. Variants in which at least one such pair and at least one single such cell module are arranged in the housing are conceivable.
It is likewise possible for a group of cell modules to be combined and arranged on the housing. At least three cell modules which in mechanical terms are arranged in parallel or in series are provided in the respective group. Groups in which part of the cell modules in mechanical terms are arranged in parallel and other cell modules in mechanical terms are arranged in series are also conceivable. The cell modules of the respective group herein can be electrically wired to one another in an arbitrary manner. A flow path of the temperature-controlling means, in particular of a coolant, preferably leads through the battery housing. In operation, temperature-controlling, in particular cooling, of the components, in particular the accumulator cells or the cell modules, respectively, of the battery system that are arranged in the battery housing takes place by the temperature-controlling means.
The battery system in the battery housing advantageously has components which delimit, or define, respectively, the flow path. At least one of the module housing can belong to said components. Alternatively or additionally, at least one duct element which delimits, or defines, respectively, the flow path is arranged in the battery housing. At least one of the duct elements, advantageously the respective duct element, is preferably at least in part, in particular entirely, produced from plastics material. Alternatively, the respective duct element can be produced from aluminium or an aluminium alloy. Hybrid construction modes in which the respective duct element is produced from plastics material and from aluminium or an aluminium alloy are also conceivable.
Further important features and advantages of the invention are derived from the dependent claims, from the drawings, and from the associated description of the figures by means of the drawings.
It is understood that the features mentioned above and yet to be explained hereunder can be used not only in the respective stated combination but also in other combinations or individually without departing from the scope of the present invention.
Preferred exemplary embodiments of the invention are illustrated in the drawings and will be explained in more detail in the description hereunder, wherein identical reference signs refer to identical or similar or functionally equivalent components.
Herein, in each case in a schematic manner:
A battery system 1 as is shown in
The first housing part 10 in a manner corresponding to
The reinforcement structure 15 in the example shown has a plurality of separate segments 6, hereunder also referred to as segment elements 6, and is thus configured in segments. The segment elements 6 outside the corner regions of the first housing part 10 adjoin one another in a direct or equidistant manner and thus reinforce the entire lateral wall region 13. The segment elements 6 are configured as common parts 7 and can thus be produced in a simple and cost-effective manner. An encircling flange 16 which possesses numerous bores 17 distributed on the circumference is arranged on the end of the lateral wall region 13 that is arranged so as to be opposite the base region 14. Said bores 17 serve for connecting the two housing parts 10, 26 (see also
As can be derived from
A single segment element 6 of the reinforcement structure 15 which is arranged on the lateral wall region 13 is illustrated in
It can be derived from
As can be derived in particular from
The reinforcement structure 15 in the example shown in
As can be derived from
It can furthermore be seen in
A fragment of a battery housing 2 is illustrated in the section in
An alternatively designed battery housing 2 is illustrated in
Number | Date | Country | Kind |
---|---|---|---|
102019206398.5 | May 2019 | DE | national |
102019209956.4 | Jul 2019 | DE | national |