Patent Application
20120179159
1. Technical Field
The present disclosure relates to surgical instruments. More particularly, the present disclosure relates to surgical instruments having a battery interlock.
2. Background of Related Art
Typically, a portable surgical instrument includes a battery assembly that couples or “latches” to the portable surgical instrument. In an ideal scenario, the battery assembly remains coupled or “latched” to the portable surgical instrument during the entirety of the surgical procedure. In certain instances, the battery assembly has to be uncoupled or “unlatched” from the portable surgical instrument. For example, the battery assembly may have to be unlatched from the surgical instrument for sterilization (or re-sterilization), charging (or recharging), etc. During the time the battery assembly is uncoupled with the portable surgical instrument, contacts of the battery assembly may be exposed. Exposed and live contacts are susceptible to shorting caused by conductive objects.
In an embodiment of the present disclosure, an interlock system includes a battery assembly, and first and second modules. The battery assembly has first and second power contacts, a sense contact, one or more cells, a standby circuit, and an interface circuit. The first power contact may be in electrical communication with a negative terminal of the at least one cell; and the second power contact may be in electrical communication with a positive terminal of the at least one cell. The standby circuit is electrically coupled to the first power contact and the sense contact. The standby circuit generates a standby signal in the absence of a detected external electrical coupling between the first power contact and the sense contact. For example, the first and second modules provide the external electrical coupling between the first power contact and sense contact when the first and second modules, and the battery assembly are electro-mechanically coupled. The interface circuit electrically couples to the second power contact and to the one or more cells. The interface circuit electrically decouples the second power contact from the one or more cells as a function of the standby signal.
The first module is attachable to the battery assembly and has a first pair of contacts adapted to couple with the first power contact and the sense contact of the battery assembly. The first module also has a second pair of contacts electrically coupled to the first pair of contacts. The second module is attachable to the first module, and the second module has a third pair of contacts adapted to couple with the second pair of contacts. All of the contacts of the third pair of contacts are electrically coupled together.
The first module further includes a power receiver contact, a power supply contact, and an electrical conductor. The power receiver contact electrically couples to the first power contact of the battery assembly. The power contact supplies power. The electrical conductor supplies power between the power receiver contact and the power supply contact. The second module includes another power supply contact that electrically couples to the power supply contact of the first module to receive power therefrom.
In another embodiment of the present disclosure, the first module may be a surgical assembly (e.g., a disposable instrument) and the second module may be a generator attachable to the surgical assembly. The generator supplies mechanical vibration to an end effector. Additionally or alternatively, the generator is an electrosurgical generator adapted to supply electrosurgical energy to one or more electrodes disposed on the end effector.
In yet another embodiment of the present disclosure, the battery assembly include a PNP transistor. The PNP transistor has base, emitter, and collector terminals. The base terminal is operatively coupled to the sense contact of the battery assembly. The emitter terminal is operatively coupled to a positive terminal of the one or more cells. And, the collector terminal is operatively coupled to the second power contact of the battery assembly. The PNP transistor couples and decouples a power contact from the battery cells.
In another embodiment of the present disclosure, a variable-impedance device electrically couples between the second power contact and the one or more cells to provide a variable impedance therebetween. The variable-impedance device sets the impedance to a high impedance state in response to the standby signal. The variable-impedance device may be a contactor, a relay, an insulated gate bipolar transistor, or a silicon-controlled rectifier.
In yet another embodiment of the present disclosure, a surgical system includes a disposable instrument, a generator, and a battery assembly. The disposable instrument has first and second communication contacts and may include an end effector. The generator has a third communication contact. The generator is adapted to attach to the disposable instrument such that the third communication contact of the generator couples to the first communication contact of the disposable instrument when the generator attaches to the disposable instrument. The generator may be an electrosurgical generator and/or an ultrasonic generator.
The battery assembly attaches to the disposable instrument and includes one or more power contacts, one or more cells, a fourth communication contact, a standby circuit, and an interface circuit. The fourth communication contact couples to the second communication contact of the disposable instrument when the battery attaches to the disposable instrument. The standby circuit electrically couples to the fourth communication contact and communicates with the generator and the disposable instrument to determine when the disposable instrument, the generator, and the battery assembly are electro-mechanically coupled. The interface circuit electrically couples to one or more power contacts and to one or more cells. The interface circuit electrically decouples one or more power contacts from one or more cells as a function of the determination by the standby circuit of when the disposable instrument, the generator, and the battery assembly are electro-mechanically coupled. One or more of the power contacts may be coupled to a negative terminal of the cells and/or a positive terminal of the cells.
In yet another embodiment of the present disclosure, a method for assembling a surgical system includes: assembling together a battery assembly, a disposable instrument, and a generator; determining if the battery assembly, the disposable instrument, and the generator are electro-mechanically coupled; and activating a power contact of the battery assembly in response to the determination that the battery assembly, the disposable instrument, and the generator are electro-mechanically coupled. The method may also include: communicating between the battery assembly and the disposable instrument to determine if the battery assembly, the disposable instrument, and the generator are electro-mechanically coupled; communicating between the battery assembly and the generator to determine if the battery assembly, the disposable instrument, and the generator are electro-mechanically coupled; and reducing an impedance between at least one cell of the battery assembly and the power contact in response to the determination that the battery assembly, the disposable instrument, and the generator are electro-mechanically coupled.
In yet another embodiment of the present disclosure, a battery interlock system includes a plurality of modules and a battery assembly. The plurality of modules each has one or more communication contacts. The battery assembly includes one or more power contacts and a communication contact. The battery assembly operatively communicates with each of the plurality of modules via each respective one or more communication contacts to determine if all of the plurality of modules are electro-mechanically coupled with the battery assembly. The battery assembly activates the one or more power contacts when all of the plurality of modules is electro-mechanically coupled with the battery assembly.
Various embodiments of the present disclosure are described herein with reference to the drawings wherein:
Detailed embodiments of the present disclosure are disclosed herein; however, the disclosed embodiments are merely examples of the disclosure, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one ordinary skill in the relevant art to variously employ the present disclosure in virtually any appropriately detailed structure.
The battery assembly 102 includes battery cells 106, a standby circuit 108, and an interface circuit 110. The battery assembly 100 also includes a sense contact 116, and two power contacts, i.e., a positive contact 112 and a negative contact 114. The standby circuit 108 detects any electrical coupling between the negative contact 114 and the sense contact 116 to determine when the module 104 is attached to the battery assembly 102. The standby circuit 108 generates a standby signal when the module 104 is not attached to the battery assembly 102 as determined by the standby circuit 108. In some embodiments of the present disclosure, the standby circuit 108 and the interface circuit 110 may be integrated together as a single circuit or device (e.g., see
The module 104 includes contacts 118, 120 and 122, and a conductor 124. The conductor 124 may be a wire, a conductive strip, a metallic path, a semiconductor conductive path, and/or the like. The conductor 124 provides a conductive path between contacts 120 and 122. As shown in
The standby circuit 108 detects when the negative contact 114 electrically couples to the sense contact 122. As shown in
The standby circuit 108 provides a standby signal to the interface circuit 110 via a data path 128. The standby signal can be positive logic or negative logic. For example, a standby signal can generate a high logic voltage, e.g., 5 Volts, to indicate to the interface circuit 110 that the module 104 is not attached, or the standby circuit 108 can generate a low logic level, e.g., 0 Volts, to indicate to the interface circuit 110 that the module 104 is not attached. In some embodiments of the present disclosure, a standby signal is the absence of an enable or “on” signal from the standby circuit 108.
The interface circuit 110 electrically couples to the positive terminal 126 of the battery cells 106, and to the positive contact 112. Also, the interface circuit 110 receives the standby signal from the data path 128. The interface circuit 110 decouples and couples the positive terminal 126 from the positive contact 112 as a function of the standby signal from the standby circuit 108. The interface circuit 110 may decouple the positive contact 112 from the positive terminal 126 by varying the impedance therebetween.
For example, in some embodiments of the present disclosure, the interface circuit 110 includes a variable impedance device coupled between the positive terminal 126 and the positive contact 112 to vary the impedance therebetween. When the interface circuit 110 receives a standby signal from the standby circuit 108, the interface circuit 110 signals to the variable impedance device to enter into a high impedance state, e.g., infinity or sufficiently high impedance. The variable impedance device may be a contactor, a relay, an insulated gate bipolar transistor, a silicon-controlled rectifier, and the like.
Referring to the drawings,
The standby circuit 108 senses electrical coupling between contacts 114 and 116 to determine when the interlock system 200 is electro-mechanically coupled. Module 202 includes contacts, 206, 208, 210, 218, 220, and 222. Module 202 includes conductors 212, 214, and 216. Conductor 212 couples to contact 206 and to contact 218; conductor 214 couples to contact 208 and to contact 220; and conductor 216 couples to contact 210 to contact 222.
When the module 202 is attached to the battery assembly 102, and the module 204 is attached to the module 202, the standby circuit 108 determines that the interlock system 200 is electro-mechanically coupled. When the interface circuit 110 does not receive a standby signal from the standby circuit 108, the interface circuit 110 enables the coupling between the positive terminal 126 of the battery cells 106 to the positive contact 112. When the interlock system 200 is electro-mechanically coupled, there is a conductive path from the negative contact 114 through the conductor 214 to the contact 220, through the contact 226, through the conductive path 230, through the contact 228, through the contact 222, through the conductive path 216, through the contact 210, through the sense contact 116, and finally to the standby circuit 108. The standby circuit 108 therefore detects when the interlock system 200 is electro-mechanically coupled when there is a complete conductive path between the negative contact 114 and the sense contact 116
The transistor 304 includes a base terminal 316, a collector terminal 318 and an emitter terminal 310. When there is no coupling between contacts 308 and 310, there is high impedance between the positive terminal 322 of the battery cells 302 and the positive contact 306. When the negative contact 308 is in electrical communication with the sense contact 310, the base terminal 316 of the transistor electrically couples to the negative terminal 324 of the battery cells 302. The transistor 304 turns “on” when the base terminal 316 electrically couples to the negative terminal 324 through the resistor R1312, e.g., when there is a conductive path between the negative contact 308 and the sense contact 310. When the transistor 304 is on, the impedance between the positive terminal 322 and the contact 306 is much lower thereby allowing the battery 302 to supply sufficient electrical energy through the terminal 306 to power a module, e.g., modules 202 and 204 of
The ID 408 and the ID 410 may be a ROM, an EEPROM, or other memory that contains a numerical value representing a module, a type of module, a serial number, or security code value. The standby circuit 412 can communicate with the ID 408 and the ID 410 using a serial communication protocol, e.g., firewire, USB, IC2, and the like. Additionally or alternatively, IDs 408 and 410 can respond using an encrypted response using an encryption key stored therein.
Instrument 2 includes a disposable instrument or housing 6. Housing 6 is configured to house one or more components, e.g., a waveguide, electrical circuitry that is configured for electrical communication with the battery assembly 4, etc., of the instrument 2. The housing 6 may be a module of the battery interlock systems disclosed herein, e.g., module 104 of
The shaft 8 extends from the housing 6 and defines a longitudinal axis “A-A” therethrough. A shaft rotation knob 26 is operably coupled to the shaft 8 and is configured to rotate the shaft 8. A proximal end 10 of the shaft 8 is operably coupled to the housing 6 and a distal end 12 of the shaft 8 is operably coupled to a surgical probe or end effector 14.
The end effector 14 includes a pair of jaw members 16 and 18. Jaw member 16 pivots about the jaw 18 (and/or the distal end 12 of the shaft 8) and moves relative thereto when a lever or movable handle 20 moves proximally. More particularly, jaw member 16 is movable from an open position for positioning tissue between the jaw members 16 and 18, to a clamping position for grasping tissue between the jaw members 16 and 18 and against jaw member 18. Jaw member 18 serves as an active or oscillating blade and is configured to affect tissue. To this end, jaw member 18 includes an ultrasonic member (not shown) that is operably coupled to a transducer 32, and an operating surface 22 configured to effect tissue. In the illustrated embodiment, the operating surface 22 is configured to transect, dissect, seal, and/or coagulate tissue upon actuation of an activation button 24.
Activation button 24 places the instrument 2 in two modes of operation, a low-power mode of operation and a high-power mode of operation. More particularly, activation button 24 is depressable to a first position for delivering low power to the active jaw 18 and a second position for delivering high-power to the active jaw 18. In the first position, one or more audio or visual indicators may indicate to the user that the activation button 24 is in the low-power mode. For example, and in one particular embodiment, an audio indicator may include a low-pitch, slow pulsating tone that indicates to a user that the activation button 24 is in the first position. Likewise, one or more audio or visual indicators may indicate to a user that the activation button is in the high-power mode, e.g., an audio indicator may include a high-pitch, fast pulsating tone that indicates to a user that the activation button 24 is in the second position.
A selectively removable ultrasonic generator 28 configured to convert electrical energy generated by the battery assembly 4 to ultrasonic energy to drive the active jaw member 18 operably coupled to the housing 6. As previously mentioned, the generator 28 may also including features similar to the battery interlock systems disclosed herein, e.g., features of module 104 of
Generator 28 includes transducer 32 that is configured to convert electrical energy to mechanical energy to produce motion at an end of a waveguide (not explicitly shown) that is in operative communication with the active jaw member 18. The generator 28 releasably couples to the disposable instrument 6. When the transducer 32 and waveguide are driven at their resonant frequency, they produce a relatively large amount of mechanical motion at the active jaw member 18. The electronics of the generator 38 converts the electrical energy from the battery 4 into a high voltage AC waveform that drives the transducer 32. In one particular embodiment, the frequency of this AC waveform is the same as the resonant frequency of the waveguide and transducer 32. As can be appreciated, the magnitude of the AC waveform includes a value that produces the proper amount of mechanical motion.
Referring to the drawings,
Step 610 activates a power contact of the battery assembly 4 in response to the determination that the battery assembly 4, the disposable instrument 6, and the generator 28 are electro-mechanically coupled. Step 610 reduces the impedance between at least one cell, e.g., cells 106 of
While several embodiments of the disclosure have been shown in the drawings, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.
