The present application relates to the technical field of energy storage devices, and in particular to a battery, a method for manufacturing a battery, and a power consuming device.
Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. In this case, electric vehicles have become an important part of the sustainable development of the automotive industry due to their advantages in energy conservation and environmental protection. For the electric vehicles, battery technology is an important factor in their development.
In a battery production process, it is necessary to fill an electrolyte into the battery cell. In the prior art, a filling port is provided in an end cap of the battery cell, and it is necessary to seal the filling port after the electrolyte is filled through the filling port, resulting in a complex process and high cost.
In order to solve the above problem, the present application provides a battery. A filling port of the battery does not occupy a space of an end cap, such that sufficient and flexible arrangements and arrangement spaces may be provided for other elements on the end cap with no influence the structural strength of the end cap, and no additional sealing procedure is required for the filling port, such that the production efficiency is high, and the cost is low.
A first aspect of an embodiment of the present application provides a battery. The battery includes at least two battery cells, wherein each of the battery cell includes electrode terminals arranged at end portions of two sides of the battery cell in a lengthwise direction, wherein a filling port for filling an electrolyte is provided in the electrode terminal on one side in the lengthwise direction of the battery cell, and the electrode terminals of the two battery cells are oppositely arranged in the lengthwise direction of the battery cells and are welded together to seal the filling ports.
The filling port is provided on the electrode terminal and does not occupy a space of an end cap, such that the arrangement of other elements may be facilitated. For example, the size of the electrode terminal may be increased, thereby increasing the overcurrent area of the electrode terminal. The two electrode terminals having the filling ports are oppositely arranged and welded together, the entire battery is sealed directly by means of the electrode terminals without an additional sealing procedure, thereby improving the production efficiency and reducing the cost.
In some embodiments, the filling ports are located in the center of the electrode terminals, so as to facilitate communication between the filling ports of the two battery cells.
The provision of the filling ports in the center of the electrode terminals allows the influence of the welding of the electrode terminals on the filling ports to be avoided, and facilitates the communication between two filling ports when the two electrode terminals abut against each other for supplement and balance of the electrolyte between the two battery cells.
In some embodiments, a groove is further provided on a side surface of the electrode terminal that has the filling port, and the size of the groove is greater than that of the filling port in a direction perpendicular to the lengthwise direction of the battery cell.
When the two electrode terminals having the filling ports are welded together, thanks to the buffer storage of the electrolyte in the groove, the risk of the electrolyte flowing out through the filling ports is reduced during welding, and the influence of the flowed-out electrolyte on the quality of a weld joint is avoided.
In some embodiments, the filling ports is offset from the center of the electrode terminals, so as to stagger the filling ports of the two battery cells.
When the two filling ports are arranged in a staggered manner, the two filling ports may be completely staggered without communication therebetween, and after the two electrode terminals are welded together, one filling port may be blocked by a portion of the other electrode terminal that has no filling port, such that the electrolyte in the two battery cells is prevented from circulating between the battery cells during use.
In some embodiments, a step portion is provided at the periphery of an end portion of the electrode terminal in the lengthwise direction of the battery cell, and the step portions of the two battery cells are oppositely arranged to form a welding groove.
The two electrode terminals are welded at the welding groove, and during welding, reflections of welding laser are concentrated in the welding groove, thereby improving the welding quality and enhancing the sealing performance of the battery.
In some embodiments, the filling port has a circular, square, triangular or polygonal cross section. The electrode terminals of the two battery cells are welded together, and no additional sealing pin is required for welding and sealing the filling ports. Therefore, the shapes of the filling ports are not limited by the path of laser welding, are not limited to a circular shape, such that the filling ports may be shaped more flexibly.
In some embodiments, the battery cells are cylindrical battery cells, and/or the electrode terminals are cylindrical electrode terminals.
A second aspect of an embodiment of the present application provides a method for manufacturing a battery. The battery includes at least two battery cells, wherein each of the battery cell includes electrode terminals arranged at end portions of two sides of the battery cell in a lengthwise direction. The method includes: providing a filling port for filling an electrolyte in the electrode terminal on one side in the lengthwise direction of the battery cell; filling the electrolyte into the battery cell through the filling port; and oppositely arranging the electrode terminals of the two battery cells that have the filling ports in the lengthwise direction of the battery cells and welding the electrode terminals together.
In some embodiments, the method for manufacturing a battery further includes the step of testing the battery for gas tightness in order to ensure that the battery has a good gas tightness.
In some embodiments, the method further includes, prior to the oppositely arranged the electrode terminals of the two battery cells that have the filling ports in the lengthwise direction of the battery cells and welding the electrode terminals together, the step of filling helium into the battery cells through the filling ports.
Helium is filled into the battery cells through the filling ports, then the electrode terminals of the two battery cells are welded together, and it is unnecessary to additionally provide an air tightness test hole and seal the test hole, thereby reducing battery manufacturing procedures and improving the production efficiency.
A third aspect of an embodiment of the present application provides a power consuming device, including the battery of the first aspect, or a battery manufactured by the method for manufacturing a battery of the second aspect, the battery being configured for providing electric energy.
It should be understood that the above general descriptions and the detailed description hereinafter are merely exemplary, and cannot limit the present application.
To more clearly describe technical solutions of embodiments of the present application, the drawings to be used in the embodiments of the present application will be described briefly below. Obviously, the drawings in the following description are merely specific embodiments of the present application. For those skilled in the art, other embodiments may also be obtained according to the following drawings without any creative effort.
The accompanying drawings herein are incorporated into the description and form a part of the description, illustrate the embodiments conforming to the present application, and are intended to explain principles of the present application together with the description.
To better understand the technical solutions of the present application, embodiments of the present application will be described in detail below with reference to the accompanying drawings.
It should be clear that the embodiments described are merely some of, rather than all of, the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without any creative effort shall fall within the scope of protection of the present application.
The terms used in the embodiments of the present application are merely for the purpose of describing specific embodiments, but are not intended to limit the present application. The terms “a/an”, “the” and “this” of singular forms used in the embodiments and the appended claims of the present application are also intended to include plural forms, unless otherwise specified in the context clearly.
It should be understood that the term “and/or” used herein is merely intended to describe an associated relation of associated objects, representing that three relations may exist, for example, A and/or B, may include: the three instances of A alone, A and B simultaneously, and B alone. In addition, the character “I” herein generally indicates an “or” relation between the associated objects.
It should be noted that the directional terms such as “above”, “under”, “left”, and “right” described in the embodiments of the present application are described as seen from the angles shown in the accompanying drawings, and should not be understood as limitations to the embodiments of the present application. In addition, in the context, it should be further understood that when an element is referred to as being “above” or “under” another element, the element can not only be directly connected “above” or “under” another element, but also be indirectly connected “above” or “under” another element by means of an intermediate element.
A battery mentioned in an embodiment of the present application refers to a single physical module including one or more battery cells to provide higher voltage and capacity.
A battery cell includes an electrode assembly, a housing, an end cap assembly, and an electrolyte filled into the battery cell. The electrode assembly is arranged in the housing, and the end cap assembly is connected to the housing to enclose the electrode assembly in the housing. The end cap assembly includes an end cap and an electrode terminal arranged on the end cap, wherein the electrode assembly is electrically connected to the electrode terminal. A plurality of battery cells may be connected in series or in parallel or in series and parallel by means of the electrode terminals, and the series-parallel connection means a combination of serial connection and parallel connection.
The applicant has noted that a filling port for filling an electrolyte into the battery cell is usually arranged on the end cap, and since the filling port occupies a space of the end cap, the electrode terminal arranged on the end cap may not be made bigger, and overcurrent area of the electrode terminal is reduced accordingly. The filling port is provided in the end cap, which results in a reduction in the structural strength of the end cap, and an additional sealing procedure is required for the filling port.
In order to solve the above problem, a structure of a battery is improved, in which the filling port is provided in the electrode terminal such that the filling port does not occupy the space of the end cap and the electrode terminal may be made bigger, which increases the overcurrent area and has no influence on the structural strength of the end cap. Electrode terminals of two battery cells that have filling ports are oppositely arranged and welded together such that no additional sealing procedure is required for the filling ports, thereby improving the production efficiency and reducing the cost. The embodiments of the present application will be further described below.
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In some embodiments of the present application, the battery B may not only serve as an operating power supply for the vehicle A, but also serve as a driving power supply for the vehicle A, instead of or partially instead of fuel or natural gas, to provide driving power for the vehicle A.
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When the two battery cells 100 are welded together to form the battery B, the positive terminals of the two battery cells 100 may be oppositely arranged and welded, so as to connect the two battery cells 100 in parallel; or the negative terminals of the two battery cells 100 are oppositely arranged and welded together, so as to connect the two battery cells 100 in parallel; and it is also possible that the positive terminal of one battery cell 100 and the negative terminal of the other battery cell 100 are oppositely arranged and welded together, so as to connect the two battery cells 100 in series.
In some embodiments, in order to satisfy different power demands, the battery B may include a plurality of battery cells 100. Optionally, the electrode terminals 11 of the two battery cells 100 may be welded, and then the battery cells 100 welded in pairs are connected in parallel or in series or in series and parallel to form the battery B. The series-parallel connection means a combination of serial connection and parallel connection. Alternatively, the electrode terminals 11 of the two battery cells 100 may be welded together, and then one of electrode terminals 11 of the other battery cell 100 is welded to the electrode terminal 11 on an end of one battery cell 100 of the two battery cells 100 that have been welded together to form the battery B in which three battery cells 100 are welded along a straight line, or so on. The plurality of battery cells 100 are welded together along a straight line to form the battery B.
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When the battery cell 100 is assembled, the electrode assembly is placed in the housing 2, then the electrode assembly is electrically connected and fixed to the electrode terminal 11, and the end caps 12 on two sides are fixedly connected to the housing 2, so as to complete the assembly of the battery cell 100. After the assembly is completed, the electrolyte is filled into the battery cell 100.
In a particular embodiment, the present application provides a battery. The battery includes at least two battery cells 100, wherein each of the battery cells 100 includes electrode terminals 11 arranged on end portions of two sides of the battery cell 100 in a lengthwise direction X, the electrode terminal 11 on one side of the battery cell 100 is provided with a filling port 111 for filling an electrolyte in the lengthwise direction X of the battery cell, and the electrode terminals 11 of the two battery cells 100 that have the filling ports 111 are oppositely arranged in the lengthwise direction X and are welded together, so as to seal the filling port 111.
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The filling port 111 is provided in the electrode terminal 11, and the filling port 111 does not occupy a space of the end cap 12, such that the size of the electrode terminal 11 may be increased, thereby increasing the overcurrent area of the electrode terminal 11.
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In this embodiment, the electrode terminals 11 of the two battery cells 100 that have the filling ports 111 have the same polarity, and after the two electrode terminals 11 are oppositely arranged and welded together, the two battery cells 100 are connected in parallel to form the battery B. The polarities of the two oppositely arranged and welded electrode terminals 11 may also be configured to be opposite, in order to connect the two battery cells 100 in series to form the battery B.
After the filling of electrolyte into the battery cell 100 is completed through the filling port 111, it is necessary to seal the filling port 111 to ensure the overall sealing performance of the battery cell 100. In the prior art, in order to seal the filling port 111, after an electrolyte filling procedure is completed, it is necessary to mount a sealing pin in the filling port 111, and the sealing pin is welded in the filling port 111 by means of laser welding to seal the filling port 111. Before the sealing pin is welded, in order to prevent the sealing pin placed in the filling port 111 from falling into the battery cell 100, a step structure is required to be provided inside the filling port 111 to position the sealing pin. Sealing the filling port 111 by means of the sealing pin complicates the machining of the filling port 111 and additionally provides a procedure of fixing the sealing pin.
In the embodiment of the present application, the filling ports 111 are provided in the electrode terminals 11, the two electrode terminals 11 having the filling ports 111 are oppositely arranged and welded together, the entire battery B is sealed directly by means of the electrode terminals 11, and no additional sealing procedure is needed, thereby improving the production efficiency and reducing the cost. Moreover, by welding the electrode terminals 11 of the two battery cells 100 that have the filling ports 111, no sealing pin is required for welding and sealing, so it is unnecessary to process a step structure to place the sealing pin 111, thereby reducing the work for machining the filling ports 111. Moreover, since the procedure for laser welding of the sealing pin is eliminated, the cross-sectional shape of the filling port 111 is not limited to a circular shape any more, and may be a variety of shapes suitable for a variety of situations, such as square, polygonal, and irregular, and the circular shape is not excluded. Various options are provided for a structural form of the filling port 111; and the machining requirements for the shape of the filling port are reduced, and it is not required to process a strictly circular filling port.
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The provision of the filling ports 111 in the center of the electrode terminals 11 allows the influence of the welding of the electrode terminals 11 on the filling ports 111 to be avoided, and facilitates the communication between two filling ports 111 when the two electrode terminals 11 abut against each other for supplement and balance of the electrolyte between the two battery cells 100.
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When the electrode terminals 11 of the two battery cells 100 are welded together, the battery cells 100 are required to be horizontally placed. Since the filling ports 111 have not been sealed, the electrolyte in the battery cells 100 has the risk of flowing out through the filling ports 111 when the battery cells 100 are horizontally placed.
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The filling ports 111 of the two battery cells 100 shown in
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The two electrode terminals 11 are welded at the welding groove 114, and during welding, reflections of welding laser are concentrated in the welding groove 114, thereby improving the welding quality, reducing the influences of laser welding on the end cap of the battery, enhancing the sealing performance of the battery B, and improving the yield of finished battery products.
In some embodiments, the filling port 111 has a circular, square, triangular, or polygonal cross section. When a conventional filling port 111 is sealed by means of a sealing pin, laser welding is needed, and due to the path limitation of laser welding, the filling port 111 may only be made into a circular shape. In the present application, the filling ports 111 are provided in the electrode terminals 11, the electrode terminals 11 of the two battery cells 100 are welded together, and no additional sealing pin is required for welding and sealing the filling ports 111. Therefore, the filling ports 111 may be made into other shapes such as square shape, triangle shape and polygonal shape, is not limited by the path of laser welding, and is not limited to a circular shape, such that the filling ports 111 may be shaped more flexibly.
In the above various embodiments, while opposite arrangement and welded connection of two battery cells 100 are described, a plurality of battery cells 100 may be welded as one piece. Welded connection of three battery cells 100 will be described as an example in the embodiments below.
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The present application is not limited to welded connection of two battery cells 100 or welded connection of three battery cells 100 to form the battery B in the above embodiments, and a plurality of battery cells 100 may be welded as one piece in the above connection manner to form the battery B including the plurality of battery cells 100.
In the above embodiments of the present application, the battery cells 100 may be cylindrical battery cells and/or the electrode terminals may be cylindrical electrode terminals. Of course, the present application is not limited thereto and may be adapted to other shapes of battery structures.
Moreover, the present application is not limited to the structure of the above embodiments, and may be a combination of the above embodiments.
The present application further relates to a method for manufacturing a battery. The battery B includes at least two battery cells 100, wherein each of the battery cells 100 includes electrode terminals 11 arranged at end portions of two sides of the battery cell in the lengthwise direction X.
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At step S1, a filling port 111 for filling an electrolyte is provided in the electrode terminal 11 on one side of the battery cell 100 in the lengthwise direction X of the battery cell.
At step S2, the electrolyte is filled into the battery cell 100 through the filling port 111.
At step S3, the electrode terminals 11 of the two battery cells 100 that have the filling ports 111 are oppositely arranged in the lengthwise direction X of the battery cells and are welded together.
According to the method for manufacturing a battery of the present application, the filling port 111 is provided in the electrode terminal 11, and the filling port 111 does not occupy a space of the end cap 12, such that the size of the electrode terminal 11 may be increased, thereby increasing the overcurrent area of the electrode terminal 11. The two electrode terminals 11 having the filling ports 111 are oppositely arranged and welded together. The entire battery B is sealed directly by means of the electrode terminals 11 without an additional sealing procedure, thereby reducing the cost and improving the production efficiency. Moreover, by welding the electrode terminals 11 of the two battery cells 100 that have the filling ports 111, no sealing pin is required for welding and sealing, so it is unnecessary to process a step structure to place the sealing pin 111, thereby reducing the work for machining the filling ports.
In some embodiments, the method for manufacturing a battery further includes the step of testing the battery for gas tightness. After the battery cell 100 is assembled, the electrolyte is filled and sealing is completed, a gas tightness test is required to ensure the sealing performance of the battery cell 100 and ensure the yield of the battery cell 100.
In the embodiments of the present application, after the battery cells 100 are assembled and the electrolyte is filled, the battery cell 100 is not additionally sealed, and the electrode terminals 11 of the battery cells 100 that have the filling ports 111 are oppositely arranged and welded together to form the battery B, thereby sealing the entire battery B. Therefore, a gas tightness test is required for the entire battery B.
In order to perform the gas tightness test on the battery B of the present application, before the electrode terminals 11 of the two battery cells 100 that have the filling ports 111 are oppositely arranged in the lengthwise direction X of the battery cells and are welded together, the method further includes the step of filling helium into the battery cells 100 through the filling ports 111.
After helium is filled into the battery cells 100, two electrode terminals 11 having the filling ports 111 are welded together to seal the entire battery B. After the welding is completed, the entire battery B is subjected to the gas tightness test to detect helium leakage from the battery B, and if no helium leakage, it is indicated that the entire battery B is well sealed.
According to the method for manufacturing a battery of the present application, helium is filled into the battery cells 100 through the filling ports 111, then the electrode terminals 11 of the two battery cells 100 are welded together, and it is unnecessary to additionally provide a gas tightness test hole and seal the test hole, thereby reducing battery manufacturing procedures and improving the production efficiency.
The present application relates to a power consuming device using the battery B as described above or as manufactured by the above method for manufacturing a battery.
The foregoing descriptions are merely preferred embodiments of the present application, but are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modifications, equivalent substitutions, improvements, and the like made within the spirit and principle of the present application should be included within the scope of protection of the present application.
This application is a continuation application of PCT Patent Application No. PCT/CN2021/112642, entitled “BATTERY, BATTERY MANUFACTURING METHOD AND ELECTRICAL DEVICE” filed on Aug. 14, 2021, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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Parent | PCT/CN2021/112642 | Aug 2021 | US |
Child | 18120239 | US |