The present disclosure relates to battery modules in which a plurality of battery assemblies each including a plurality of batteries are stacked, and the battery assemblies used in the battery modules.
Battery packs including a plurality of batteries accommodated in a case, and capable of outputting a predetermined voltage and capacity are widely used as power sources of various devices, vehicles, etc. Specifically, a technique in which general-purpose batteries are connected together in parallel and/or in series to obtain modules of battery assemblies for outputting a predetermined voltage and capacity, and these battery modules are combined together to be applicable to various applications, is beginning to be used. This module forming technique can reduce the size and weight of the battery modules themselves by increasing the performance of the batteries accommodated in the battery modules. Thus, this module forming technique has various advantages, such as an increase in workability in assembling a battery pack, and improvement in flexibility in mounting the battery module in areas of limited space, such as a vehicle.
For example, battery modules using lithium ion secondary batteries have been developed as a power source for a vehicle. Here, it is necessary to form battery modules in which a plurality of battery assemblies are connected in series or connected in parallel to obtain high output and high capacity properties optimal for not only the lithium ion secondary batteries, but also various types of batteries.
Patent Document 1 discloses a method for forming a battery module in which battery assemblies each including a plurality of batteries accommodated in a case are assembled into a battery module by fastening a case to another with a bolt inserted in through holes formed at a peripheral portion of each of the cases.
Patent Document 1: Japanese Patent Publication No. 2006-147531
However, according to the technique disclosed in Patent Document 1, the battery module is formed by fastening the battery assemblies to each other, and therefore, the positioning of the battery assemblies is difficult, and the assembly and disassembly of the battery module become complicated. Further, since the battery assemblies are fastened together with a bolt, a conductive part (an electrode terminal) is located outside the battery assembly. Thus, the battery module needs to be assembled with care to avoid an electric shock due to contact.
An objective of the present disclosure is to provide a battery module in which battery assemblies are easily assembled and disassembled, and in which it is possible to avoid an electric shock due to contact with a conductive part.
A battery module of the present disclosure includes a plurality of battery assemblies stacked together wherein each of the battery assemblies includes: an insulating case which accommodates a plurality of cells and in which same polarities of the plurality of cells are aligned; a first connection plate which connects the same polarities of the plurality of cells in parallel; and a second connection plate which connects polarities opposite the same polarities of the plurality of cells in parallel, the first connection plate and the second connection plate are located opposite each other with respect to the cells, the first connection plate includes a first connection terminal which protrudes in a direction opposite a direction toward the second connection plate, the second connection plate includes a second connection terminal which protrudes in a direction toward the first connection terminal, the first connection terminal protrudes outwardly of the case, the second connection terminal protrudes inwardly of the case, in the battery assemblies adjacent to each other in a stacking direction, the first connection terminal of one of the adjacent battery assemblies and the second connection terminal of the other battery assembly are fitted to each other and connected together in series, and the first connection terminal of the one of the adjacent battery assemblies protrudes inwardly of the case of the other battery assembly.
In this configuration, the first connection terminal of one battery assembly and the second connection terminal of the other battery assembly can be connected in series in the case. Thus, the battery assemblies can be easily assembled together, and it is possible to avoid an electric shock due to contact with a conductive part.
According to the present disclosure, it is possible to provide a battery module in which battery assemblies are easily assembled and disassembled, and in which it is possible to avoid an electric shock due to contact with a conductive part.
a) is a top view of a battery assembly according to an embodiment of the present disclosure.
a) is an oblique view from above the battery assembly.
An embodiment of the present disclosure will be described below in detail based on the drawings. The present disclosure is not limited to the embodiment described below. Further, the embodiment can be modified without deviating from the effective scope of the present disclosure, and can be combined with other embodiments.
For example, a cylindrical lithium ion secondary battery as shown in
The lithium ion secondary battery may be a general-purpose battery used as a power source of portable electronic devices, such as laptop computers. In this case, a high-performance general-purpose battery can be used as the cell in the battery module, and thus, performance enhancement and cost reduction of the battery module can be easily made. Further, the cell 100 includes a safety mechanism which releases a gas to the outside when the pressure in the battery increases due to an internal short circuit, etc. A concrete configuration of the cell 100 will be described below with reference to
As shown in
The filter 12 is connected to an inner cap 13, and a raised portion of the inner cap 13 is joined to a metal valve 14. Moreover, the valve 14 is connected to a terminal plate 8 which also serves as a positive electrode terminal. The terminal plate 8, the valve 14, the inner cap 13, and the filter 12 together seal an opening of the battery case 7 via a gasket 11.
When the pressure in the cell 100 is increased due to an internal short circuit, etc., the valve 14 expands toward the terminal plate 8, and if the joint between the inner cap 13 and the valve 14 is released, a current path is interrupted. When the pressure in the cell 100 further increases, the valve 14 ruptures. Thus, the gas generated in the cell 100 is released outside via a through hole 12a of the filter 12, a through hole 13a of the inner cap 13, the ruptured portion of the valve 14, and a release portion 8a of the terminal plate 8.
The safety mechanism for releasing the gas generated in the cell 100 to the outside is not limited to the structure shown in
Next, a configuration of a battery assembly 200 according to an embodiment of the present disclosure will be described with reference to
As shown in
The positive electrode connection plate 21 includes a positive electrode connection terminal (a first connection terminal) 21a which protrudes in a direction opposite a direction toward the negative electrode connection plate 22 (in a direction from the negative electrode terminal side to the positive electrode terminal side of the cell 100). The negative electrode connection plate 22 includes a negative electrode connection terminal (a second connection terminal) 22a which protrudes in a direction toward the positive electrode connection terminal 21a. As shown in
A configuration of the battery assembly 200 according to the present embodiment will be described in more detail with reference to
As shown in
Specifically, as shown in
The positive electrode connection plate 21 and the negative electrode connection plate 22 are made of electrically conductive metal, such as copper (Cu) and nickel (Ni). The positive electrode connection plate 21 includes the positive electrode connection terminal 21a in a projected shape (in a cylindrical shape) which protrudes outwardly of the case 30. The negative electrode connection plate 22 includes the negative electrode connection terminal 22a in a recessed shape (in a hollow cylindrical shape) which protrudes inwardly of the case 30.
The positive electrode connection plate 21 is provided to be in close contact with one end of each of the cells 100 (with the positive electrode terminal 8 in the present embodiment). An exhaust duct 50 is provided between the positive electrode connection plate 21 and a lid 40 of the case 30. The release portion 8a of the cell 100 communicates with the exhaust duct 50 through an opening 21b formed in the positive electrode connection plate 21. Accordingly, high temperature gas released from the release portion 8a of a cell 100 is released to the exhaust duct 50 through the opening 21b formed in the positive electrode connection plate 21. The exhaust duct 50 is hermetically sealed from the plurality of cells 100. Thus, the high temperature gas released to the exhaust duct 50 can be released to the outside of the battery assembly 200 through a release opening 40a formed in the lid 40, without exposing adjacent cells 100 to the high temperature gas.
As shown in
The positive electrode connection terminal 21a and the negative electrode connection terminal 22a are positioned at opposite locations in a horizontal direction of the drawings. In this structure, the lengths of current paths of all the cells 100, from the positive electrode connection terminal 21a through the cell 100 to the negative electrode connection terminal 22a, are approximately the same. Thus, it is possible to make the degree of consumption of all the cells 100 uniform.
The case 30 is made of a thermally conductive resin. Thus, in the battery assembly 200, components other than the positive electrode connection terminal 21a and the negative electrode connection terminal 22a are electrically insulative, and thus, it is possible to avoid an electric shock due to contact.
A measurement terminal 60 may be embedded in a side surface of the case 30. The measurement terminal 60 is for measuring the temperature and the voltage of the battery assembly 200, and is connected to the positive electrode connection plate 21 or the negative electrode connection plate 22 of the battery assembly 200. The temperature and the voltage of the battery assembly 200 can be measured using a measurement device of which an external terminal is connected to the measurement terminal 60. In this structure, a conductive part of the measurement terminal 60 is also located in the case 30.
Next, a configuration of a battery module 300 according to the present embodiment will be described with reference to
As shown in
In the above configuration, the positive electrode connection terminal 21a of the battery assembly 200a and the negative electrode connection terminal 22a of the battery assembly 200b can be connected together in series in the case 30. Thus, it is possible to easily assemble the battery assemblies, and possible to avoid an electric shock due to contact with the positive electrode connection terminal 21a (i.e., a conductive part) which protrudes outwardly of the case 30. Accordingly, it is possible to provide the battery module 300 in which the battery assemblies 200 can be easily assembled and disassembled, and in which it is possible to avoid an electric shock due to contact with a conductive part.
The shapes of the positive electrode connection terminal 21a and the negative electrode connection terminal 22a are not specifically limited. For example, in the case where the positive electrode connection terminal 21a has a cylindrical shape, and the negative electrode connection terminal 22a has a hollow cylindrical shape, the outer circumferential surface of the positive electrode connection terminal 21a is fitted to the inner circumferential surface of the negative electrode connection terminal 22a, thereby connecting the positive electrode connection terminal 21a and the negative electrode connection terminal 22a in series.
It is preferable that at least one of the positive electrode connection terminal 21a or the negative electrode connection terminal 22a is elastically deformed and fitted to the other connection terminal. In this structure, it is possible to increase the contact area between the positive electrode connection terminal 21a and the negative electrode connection terminal 22a, and reduce a contact resistance.
The positive electrode connection terminal 21a and the negative electrode connection terminal 22a may be integrally formed with the positive electrode connection plate 21 and the negative electrode connection plate 22, respectively. In this structure, the number of components can be reduced, thereby making it possible to reduce the assembly steps and assembly costs. The positive electrode connection terminal 21a (or the negative electrode connection terminal 22a) can be integrally formed with the positive electrode connection plate 21 (or the negative electrode connection plate 22) by, for example, deep drawing.
The arrangement of the plurality of cells 100 is not specifically limited, but it is preferable to alternately arrange a row of m cells and a row of m-1 cells in a staggered manner in the case 30 as shown in
The configuration of the battery module 300 according to the present embodiment will be described in more detail with reference to
As shown in
Further, the plurality of battery assemblies 200 can be connected in series by combining the positive electrode connection terminals 21a and the negative electrode connection terminals 22a of the plurality of battery assemblies 200. In the state where the plurality of battery assemblies 200 are assembled, the positive electrode connection terminals 21a and the negative electrode connection terminals 22a of the plurality of battery assemblies 200 are combined together in the case 30 made of an insulating material. This means that the conductive part of each of the battery assemblies 200 is accommodated in the battery case, and thus, it is possible to avoid an electric shock due to contact with the conductive part.
Since the measurement terminal 60 of the battery assembly 200 protrudes inwardly of the case 30, it is possible to avoid an electric shock due to contact of the measurement terminal 60 with a conductive part. Further, since the measurement terminal 60 is provided on a side surface of the battery module 300, an external terminal of a measurement device can be easily connected to the measurement terminal 60.
In the battery module 300 formed by assembling the plurality of battery assemblies 200, only the positive electrode connection terminal 21a of the battery assembly 200a and the negative electrode connection terminal 22a of the battery assembly 200c are exposed as conductive parts. The positive electrode connection terminal 21a of the battery assembly 200a and the negative electrode connection terminal 22a of the battery assembly 200c are respectively connected to a positive electrode and a negative electrode of a device to which the battery module 300 is connected, thereby making it possible to supply electric power to the device.
The positive electrode connection terminal 21a and the negative electrode connection terminal 22a are configured to have a function similar to a Faston terminal or a slot-in connector. Accordingly, the battery assemblies 200 can be electrically connected together, and can be assembled easily in terms of structure.
In the above configuration, the positive electrode connection terminal 21a of the positive electrode connection plate 21 and the negative electrode connection terminal 22a of the negative electrode connection plate 22 form a combination structure, and only the positive electrode connection terminal 21a and the negative electrode connection terminal 22a are exposed at the surface of the resin case 30. Thus, the battery assemblies 200 can be easily assembled, and moreover, it is possible to avoid an electric shock due to contact with a conductive part because the conductive part is not located outside the battery assembly 200.
The present disclosure has been described by way of the preferred embodiment. However, the embodiment described above is not intended to limit the invention, and can be modified in various ways. For example, in the above embodiment, the positive electrode connection terminal (i.e., the first connection terminal) 21a protrudes outwardly of the case 30 as shown in
In the above embodiment, each of the positive electrode connection terminal 21a and the negative electrode connection terminal 22a has a half-cylindrical shape as shown in
In the above embodiment, the case 30 is made of a thermally conductive resin, but may be made of a metal plate whose surface is covered with a resin layer. In this structure, it is possible to strengthen the case, and increase the thermal conductivity of the case.
In the above embodiment, as shown in
The positive electrode connection terminal 21a and the negative electrode connection terminal 22a are located at the opposite ends of the row of the cells 100 in the middle, but two positive electrode connection terminals 21a may be located at one end of the row of the cells 100 in the middle, and two negative electrode connection terminals 22a may be located at the other end of the same row. In this structure, the strength of the assembly of the battery assemblies 200 is increased, and the length of the current path can be doubled. As a result, it is possible to avoid heat generation in the positive electrode connection plate 21 and the negative electrode connection plate 22.
A battery module of present disclosure is useful as a power source for driving vehicles, electric motorcycles, electric play equipment, etc.
1 positive electrode
2 negative electrode
3 separator
4 electrode group
5 positive electrode lead
6 negative electrode lead
7 battery case
8 positive electrode terminal (terminal plate)
8
a release portion
9, 10 insulating plate
11 gasket
12 filter
12
a,
13
a through hole
13 inner cap
14 valve
21 positive electrode connection plate (first connection plate)
21
a positive electrode connection terminal (first connection terminal)
21
b opening
22 negative electrode connection plate (second connection plate)
22
a negative electrode connection terminal (second connection terminal)
23 connecting member
30 case
40 lid
40
a release opening
50 exhaust duct
60 measurement terminal
100 cell
200 battery assembly
300 battery module
Number | Date | Country | Kind |
---|---|---|---|
2011-012598 | Jan 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/007295 | 12/27/2011 | WO | 00 | 7/31/2012 |