This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2018-194993 filed on Oct. 16, 2018.
The present invention relates to a battery module and a battery unit mounted on an electric vehicle or the like.
In the related art, a battery module is mounted on an electric vehicle or the like. For example, JP-A-2016-072181 discloses a battery module including a battery assembly (battery stack) configured by stacking a plurality of battery cells (cells), and a battery monitoring circuit (sensor device) that detects a voltage of each battery cell. On an upper surface of the battery assembly, a voltage detection line whose one end is connected to an electrode terminal (busbar) of the battery cell and a temperature detection line whose one end is connected to a sensor element formed by a thermistor element are provided, and the other ends of these detection lines are connected to a predetermined connection destination (such as the battery monitoring circuit) during assembling.
However, since these detection lines can be moved freely before assembling, handleability thereof is poor, which may hinder assembling work.
An aspect of the present invention provides a battery module and a battery unit capable of improving handleability of the detection line and facilitating the assembling work.
An embodiment of the present invention relates to a battery module which includes:
a cell stack configured by stacking a plurality of cells;
a cover member configured to cover output terminals of the plurality of cells; and
a detection line including a voltage detection line configured to detect a voltage of each cell, or a temperature detection line configured to detect a temperature of at least one cell,
the cover member includes a position regulating portion configured to arrange the detection line at predetermined positions.
Another embodiment of the present invention relates to a battery unit which includes:
a first battery module and a second battery module being arranged adjacent to each other,
the first battery module and the second battery module each includes:
a cell stack configured by stacking a plurality of cells;
a cover member configured to cover output terminals of the plurality of cells; and
voltage detection lines each being configured to detect a voltage of each cell,
the cover member includes a position regulating portion configured to arrange the detection lines at predetermined positions,
the first battery module further includes a sensor device arranged on an upper surface of the cell stack and configured to detect the voltage,
a first connector to which the voltage detection line of the first battery module is connected and a second connector to which the voltage detection line of the second battery module is connected are provided on a side surface of the sensor device,
the voltage detection line of the first battery module is guided by the position regulating portion of the first battery module so as to be positioned on an inner side of an outer edge portion of the cover member of the first battery module, and is connected to the first connector of the sensor device, and
at least a part of the voltage detection line of the second battery module is position-regulated by the position regulating portion of the second battery module, and is connected to the second connector of the sensor device.
According to the present invention, since the detection line can be arranged at predetermined positions by the position regulating portion of the cover member, the handleability of the detection line is improved and the assembling work can be facilitated.
Hereinafter, a battery module and a battery unit according to an embodiment of the present invention will be described with reference to the accompanying drawings. The drawings are to be viewed in a direction of the reference numerals.
[Battery Module]
As shown in
In the present specification or the like, in order to simplify and clarify the description, a stacking direction of the cells 21 is defined as the front-rear direction, and directions orthogonal to the stacking direction of the cells 21 are defined as a left-right direction and an upper-lower direction, which are independent from a front-rear direction or the like of a product on which the battery module 1 is mounted. That is, in a case where the battery module 1 is mounted on a vehicle, the stacking direction of the cells 21 may coincide with a front-rear direction of the vehicle, may be an upper-lower direction or a left-right direction of the vehicle, or may be a direction inclined from these directions. In the drawings, a front side of the battery module 1 is denoted by Fr, a rear side is denoted by Rr, a left side is denoted by L, a right side is denoted by R, an upper side is denoted by U, and a lower side is denoted by D.
(Cell Stack)
As shown in
(Busbar)
The plurality of busbars 3 each connect terminals 211 of adjacent cells 21 such that the plurality of cells 21 are electrically connected in series. Specifically, the plurality of cells 21 are stacked such that positive terminals 211 and negative terminals 211 are sequentially reversed left and right, and the plurality of busbars 3 each sequentially connect a positive (or negative) terminal 211 of an adjacent cell 21 on an upstream side of the cell stacking direction and a negative (or positive) terminal 211 of an adjacent cell 21 on a downstream side of the cell stacking direction, so that the plurality of cells 21 are electrically connected in series.
(Busbar Plate)
The busbar plate 4 includes a plurality of busbar holding portions 41, and when the busbar plate 4 is placed on the upper surface of the cell stack 2 after each holds a plurality of busbars 3, the plurality of busbars 3 are positioned at predetermined positions where the busbar 3 can connect corresponding terminals 211. The busbar plate 4 according to the present embodiment is not a jig that is removed after the busbars 3 are connected to the terminals 211, but is a component of the battery module 1 that is maintained at an attached state after the busbars 3 are connected to the terminals 211.
(Voltage Detection Line)
One end of each of the plurality of voltage detection lines 5 is connected to each busbar 3, and the other end is connected to the sensor device 7 via a cable-side connector 51. As shown in
(Top Cover)
The top cover 6 is a cover member made of resin, and is attached to the upper surface side of the busbar plate 4 so as to cover at least the terminals 211 of the cells 21 and the plurality of busbars 3. The top cover 6 according to the present embodiment is attached using the plurality of insulating plates 22 each provided between adjacent cells 21. Specifically, with reference to
As shown in
As shown in
The position regulating portion 62 includes a plurality of guide portions 621A to 621D which are erected on the upper surface of the top cover 6 and are used for regulating the movement of the voltage detection lines 5, and a plurality of fixing portions 622A to 622C for fixing the voltage detection lines 5 to the upper surface of the top cover 6.
The first guide portion 621A is erected on the upper surface of the top cover 6 along the left-right direction, and regulates a backward movement while guiding the other end side of the voltage detection lines 5 along the left-right direction. The second guide portion 621B to the fourth guide portion 621D are erected on the upper surface (left side outer edge portion) of the top cover 6 along the front-rear direction, and regulate a leftward and outward movement while guiding the other end side of the voltage detection lines 5 along the front-rear direction. According to such guide portions 621A to 621D, the voltage detection lines 5 can be guided with a simple configuration by regulating the movement of the voltage detection lines 5 in at least one direction.
As shown in
The first to third fixing portions 622A to 622C are formed such that a distance L between the upper surface of the top cover 6 and the ceiling wall portion 622b is smaller than a wire diameter R on the other end side of the voltage detection lines 5. According to such fixing portions 622A to 622C, since the other end side of the voltage detection lines 5 can be sandwiched in the upper-lower direction between the upper surface of the top cover 6 and the ceiling wall portions 622b, the movement of the voltage detection lines 5 can be reliably regulated.
As shown in
Further, as shown in
(Sensor Device)
As shown in
The case 71 includes a fixing portion 711 that is fixed to the end plate 23 via a bolt B, and a plurality of locking portions 712 that are locked on the top cover 6, and the sensor device 7 is assembled to the battery module 1 via the fixing portion 711 and the plurality of locking portions 712.
As shown in
[Battery Module]
Next, a battery unit 100 including a first battery module 1A and a second battery module 1B arranged adjacent to each other will be described with reference to
Similar to the battery module 1, the first battery module 1A and the second battery module 1B each includes the cell stack 2 configured by stacking a plurality of cells 21; the top cover 6 which covers the terminals 211 of the plurality of cells 21; voltage detection lines 5A, 5B configured to detect a voltage of each cell 21; and the temperature detection line 8 which is connected to the thermistor 32 and detects a temperature of the cell stack 2. The top cover 6 includes the position regulating portion 62 for arranging the voltage detection lines 5A, 5B at predetermined positions, and the position regulating portion 63 for arranging the temperature detection line 8 at a predetermined position.
The first battery module 1A includes a sensor device 7A which is arranged on the upper surface side of the cell stack 2 and is used for detecting a voltage of each cell 21. A first voltage detection connector 72A to which the voltage detection lines 5A of the first battery module 1A are connected and a second voltage detection connector 72B to which the voltage detection lines 5B of the second battery module 1B are connected are provided on the side surface of the sensor device 7A arranged in the first battery module 1A. According to such a battery unit 100, since the voltage detection lines 5B of the second battery module 1B are connected to the sensor device 7A arranged in the first battery module 1A, a sensor device is unnecessary for the second battery module 1B. In
The other end side of the voltage detection lines 5A of the first battery module 1A is guided by the position regulating portion 62 provided on the top cover 6 of the first battery module 1A so as to be positioned on an inner side of the outer edge portion of the top cover 6 of the first battery module 1A, and is connected to the first voltage detection connector 72A of the sensor device 7A. Since the voltage detection lines 5A of the first battery module 1A are shorter than the voltage detection lines 5 of the battery module 1, the other end side of the voltage detection lines 5A is guided by the first and second guide portions 621A, 621B and the first and second fixing portions 622A, 622B which are a part of the position regulating portion 62.
The other end side of the voltage detection lines 5B of the second battery module 1B is at least partially position-regulated by the position regulating portion 62 provided on the top cover 6 of the second battery module 1B, and is connected to the second voltage detection connector 72B of the sensor device 7A arranged in the first battery module 1A. Specifically, the other end side of the voltage detection lines 5B of the second battery module 1B is connected to the second voltage detection connector 72B of the sensor device 7A in a state of being position-regulated by the first and second guide portions 621A, 621B and the first and second fixing portions 622A, 622B which are a part of the position regulating portion 62.
According to such a battery unit 100, the other end side of the voltage detection lines 5B of the second battery module 1B can also be position-regulated by a part of the position regulating portion 62 provided on the top cover 6 of the second battery module 1B in a case where the voltage detection lines 5B of the second battery module 1B is connected to the sensor device 7A arranged in the first battery module 1A. In the battery unit 100 according to the present embodiment, the first battery module 1A and the second battery module 1B share the top cover 6, so that the cost can be reduced.
The above embodiment may be appropriately modified, improved, or the like. For example, in the above embodiment, although the voltage detection line 5 and the temperature detection line 8 are disposed on the upper surface of the top cover 6, at least one of the voltage detection line 5 and the temperature detection line 8 may be disposed on the upper surface of the top cover 6.
At least the following matters are described in the present specification. Corresponding components in the above-described embodiments are shown in parentheses, without being limited thereto.
(1) A battery module (battery module 1), includes:
a cell stack (cell stack 2) configured by stacking a plurality of cells (cells 21);
a cover member (top cover 6) configured to cover output terminals (terminals 211) of the plurality of cells; and
a detection line including a voltage detection line (voltage detection lines 5) configured to detect a voltage of each cell, or a temperature detection line (temperature detection line 8) configured to detect a temperature of at least one cell, and
the cover member includes a position regulating portion (position regulating portion 62) configured to arrange the detection lines at predetermined positions.
According to (1), since the detection lines can be arranged at predetermined positions by the position regulating portion of the cover member, the handleability of the detection lines is improved and the assembling work can be facilitated.
(2) In the battery module described in (1),
the position regulating portion is configured to guide the detection line such that the detection line is positioned at an inner side of an outer edge portion of the cover member.
According to (2), the voltage detection line can be positioned on the inner side of the outer edge portion of the cover member by the position regulating portion, so that protrusion of the voltage detection lines can be prevented.
(3) In the battery module described in (1) or (2),
the cover member is made of resin, and
the position regulating portion is formed integrally with the cover member.
According to (3), the position regulating portion is integrally formed with the cover member by resin, and thus the work of attaching the position regulating portion to the cover member can be eliminated.
(4) In the battery module described in any one of (1) to (3),
the position regulating portion includes a guide portion (guide portions 621A to 621D) erected on an upper surface of the cover member and configured to regulate a movement of the detection lines.
According to (4), the detection line can be guided with a simple configuration by the guide portions that regulate the movement of the detection lines in at least one direction.
(5) In the battery module described in any one of (1) to (4),
the position regulating portion includes a fixing portion (fixing portions 622A to 622C) configured to fix the detection line on the upper surface of the cover member.
According to (5), the movement of the detection line can be reliably regulated by the fixing portion configured to fix the detection line on the upper surface of the cover member.
(6) In the battery module described in (5),
the fixing portion includes a vertical wall portion (vertical wall portion 622a) erected on the upper surface of the cover member, and a ceiling wall portion (ceiling wall portion 622b) extending substantially parallel to the upper surface from the vertical wall portion, and
a distance (distance L) between the upper surface and the ceiling wall portion is smaller than a wire diameter (wire diameter R) of the detection line.
According to (6), since the distance between the upper surface of the cover member and the ceiling wall portion of the fixing portion is smaller than the wire diameter of the detection line, the detection line can be sandwiched in the upper-lower direction by the fixing portion, and the movement of the detection line can be regulated.
(7) In the battery module described in any one of (1) to (6),
the battery module further includes:
a sensor device (sensor device 7) arranged on an upper surface of the cell stack and configured to detect the voltage,
the detection line is voltage detection line, and
the voltage detection lines are connected to a connector (voltage detection connector 72) provided on a side surface of the sensor device.
According to (7), since the detection line is a voltage detection line and is connected to a connector provided on the side surface of the sensor device, the voltage detection line can be easily connected to the sensor device in a state of being position-regulated by the position regulating portion on the upper surface of the cell stack.
(8) In the battery module described in any one of (1) to (7),
the battery module further includes:
insulating plates (insulating plates 22) each being provided between adjacent cells, and
the cover member is provided with an engagement portion (engagement portion 221) engaged with the insulating plate.
According to (8), since the cover member is provided with an engagement portion engaged with the insulating plate, it is unnecessary to provide a fixing member for fixing the cover member, and the number of parts can be reduced.
(9) In the battery module described in any one of (1) to (8),
the position regulating portion includes:
the guide portion (guide portions 621A to 621D) erected on the upper surface of the cover member and configured to regulate the movement of the detection line, and
the fixing portion (fixing portions 622A to 622C) configured to fix the detection lines on the upper surface of the cover member,
the fixing portion includes the vertical wall portion (vertical wall portion 622a) erected on the upper surface of the cover member, and the ceiling wall portion (ceiling wall portion 622b) extending substantially parallel to the upper surface from the vertical wall portion, and
the guide portion and the vertical wall portion of the fixing portion are arranged so as to sandwich the detection line in a plan view.
According to (9), an upper-lower direction movement of the detection line can be regulated by the ceiling wall portion of the fixing portion, and further, a horizontal movement of the detection line can also be regulated by the guide portion and the vertical wall portion of the fixing portion which are arranged to sandwich the detection line.
(10) In the battery module described in (9),
a plurality of the guide portions and the fixing portions are provided, and
at least a part of the guide portions and the fixing portions are alternately provided along an extending direction of the detection lines.
According to (10), since at least a part of the guide portions and the fixing portions are alternately provided along the extending direction of the detection lines, the movement of the detection lines can be regulated and the detection line can be easily routed.
(11) A battery unit (battery unit 100) includes a first battery module (first battery module 1A) and a second battery module (second battery module 1B) which are arranged adjacently,
the first battery module and the second battery module each includes:
a cell stack (cell stack 2) configured by stacking a plurality of cells (cells 21);
a cover member (top cover 6) configured to cover output terminals (terminals 211) of the plurality of cells; and
voltage detection lines (voltage detection lines 5A, 5B) each being configured to detect a voltage of each cell,
the cover member includes a position regulating portion (position regulating portion 62) configured to arrange the detection lines at predetermined positions,
the first battery module further includes a sensor device (sensor device 7) arranged on an upper surface of the cell stack and configured to detect the voltage,
a first connector (first voltage detection connector 72A) to which the voltage detection line of the first battery module is connected and a second connector (second voltage detection connector 72B) to which the voltage detection line of the second battery module is connected are provided on a side surface of the sensor device,
the voltage detection line of the first battery module is guided by the position regulating portion of the first battery module so as to be positioned on an inner side of an outer edge portion of the cover member of the first battery module, and is connected to the first connector of the sensor device, and
at least a part of the voltage detection line of the second battery module is regulated by the position regulating portion of the second battery module, and is connected to the second connector of the sensor device.
According to (11), the voltage detection line of the first battery module can be positioned on the inner side of the outer edge portion of the cover member by the position regulating portion of the first battery module, so that protrusion of the voltage detection line can be prevented. Since the detection line of the first battery module is connected to the connector provided on the side surface of the sensor device, the voltage detection line can be easily connected to the sensor device in a state of being position-regulated by the position regulating portion on the upper surface of the cell stack. Further, since the voltage detection line of the second battery module is connected to the sensor device arranged in the first battery module, a sensor device is unnecessary for the second battery module.
(12) In the battery unit described in (11),
the cover member of the first battery module and the cover member of the second battery module each includes a plurality of position regulating portions, and
the voltage detection line of the second battery module is position-regulated by only a part of the plurality of position regulating portions.
According to (12), the cover member can be shared by the first battery module and the second battery module.
Number | Date | Country | Kind |
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2018-194993 | Oct 2018 | JP | national |