1. Technical Field
The present disclosure relates to a battery module.
2. Description of Related Art
A battery module having a number of batteries is widely used in electronic equipment (eg, electric vehicles) as a power source. As there are many batteries in a single battery module, heat is built up in the battery module during operation and will make the battery module not work normally and safe.
Therefore, it is desirable to provide a battery module, to overcome or at least alleviate the above-mentioned problems.
Also referring to
The top holding frame 10 further includes a upper surface 10a and a lower surface 10b. The upper surface 10a is opposite and parallel to the lower surface 10b. The top holding frame 10 defines a number of top receiving holes 15 extending through the upper surface 10a and the lower surface 10b. The top receiving holes 15 are assigned into a number of first top receiving hole groups 152 and a number of second top receiving hole groups 154. Each first top receiving hole group 152 includes a number of top receiving holes 15 arranged in a line along a direction from the third sidewall 13 to the fourth sidewall 14. Each second top receiving hole group 154 includes a number of top receiving holes 15 arranged in a line along a direction from the third sidewall 13 to the fourth sidewall 14. The top receiving holes 15 of the first top receiving hole groups 152 are misaligned with relative to the top receiving holes 15 of the second top receiving hole groups 154. A number of buffering boards 16 corresponding to the top receiving holes 15 one by one are formed on the upper surface 10a. Each buffering board 16 extends into the corresponding top receiving hole 15 and partly covers the top receiving hole 15. In this embodiment, there are six first top receiving hole groups 152 and four second top receiving hole groups 154. Each first top receiving hole group 152 includes eight top receiving holes 15. Each second top receiving hole group 154 includes seven top receiving holes 15. The line along which the top receiving holes 15 of the first top receiving hole group 152 are arranged is parallel to the line along which the top receiving holes 15 of the second top receiving hole group 154 are arranged.
In this embodiment, the top holding frame 10 is detachable, and includes a middle part 17, two connecting parts 18 and two end parts 19. The two connecting parts 18 are detachably mounted on opposite sides of the middle part 17. The two connecting parts 18 and the middle part 17 are arranged between the two end parts 19. The two end parts 19 are respectively detachably mounted on the two connecting parts 18.
In detail, the middle part 17 includes a first side surface 172 and an opposite second side surface 174. The middle part 17 defines two first top receiving hole groups 152, four fixing holes 176, fourteen first notches 177 and four clamping grooves 178. The two top receiving hole groups 152 are located between the first side surface 172 and the second side surface 174. The four fixing holes 176 are located between the two top receiving hole groups 152. The four fixing holes 176 are arranged along a line from the third sidewall 13 to the fourth sidewall 14. The fourteen first notches 177 are evenly formed at the first side surface 172 and the second side surface 174. The four clamping grooves 178 are located at the four corners of the middle part 17. The middle part 17 further includes four limiting hooks 179 corresponding to the four clamping grooves 178. Each limiting hook 179 extends into the corresponding clamping groove 178.
Each connecting part 18 includes a third side surface 182 and an opposite fourth side surface 184, and defines one first top receiving hole group 152, seven first notches 177, seven second notches 186 and two clamping grooves 178. The first top receiving hole group 152 is located between the third side surface 182 and the fourth side surface 184. The seven first notches 177 are defined at the fourth side surface 184. The seven second notches 186 are defined at the third side surface 182. The two clamping grooves 178 are located at two opposite ends of the fourth side surface 184. Each connecting part 18 further includes two limiting hooks 179 corresponding to the two clamping grooves 178 and two clamping hooks 188 corresponding to the two limiting hooks 179. Each limiting hook 179 extends into the corresponding clamping groove 178. The two clamping hooks 188 extend outwardly from two ends of the third side surface 182.
Each end part 19 includes a fifth side surface 192 and an opposite sixth side surface 194. One sixth side surface 194 of one end part 19 is an outer surface of the first sidewall 11. One sixth side surface 194 of the other end part 19 is an outer surface of the second sidewall 12. The end part 19 includes one first top receiving hole group 152 and seven second notches 186. The first top receiving hole group 152 is located between the fifth side surface 192 and the sixth side surface 194. The seven second notches 186 are defined at the fifth side surface 192. Each end part 19 further includes two clamping hooks 188. The two clamping hooks 188 extend outwardly from two ends of the fifth side surface 192.
When assembling, first, the clamping hooks 188 at the third side surface 182 are received in the clamping grooves 178 of the middle part 17 and engage with the corresponding limiting hooks 179 to mount the two connecting parts 18 on the first side surface 172 and the second side surface 174 of the middle part 17. Then the clamping hooks 188 at the fifth side surface 192 are received in the clamping grooves 178 at the fourth side surface 184 and engage with the corresponding limiting hooks 179 to mount the two end parts 19 on the fourth side surface 184 of the two connecting parts 18. At this time, each second notch 186 in the connecting part 18 and the corresponding first notch 177 in the middle part 17 are aligned with each other and cooperatively form a top receiving hole 15 of the second top receiving hole group 154, and each first notch 177 in the connecting part 18 and the corresponding second notch 186 in the end part 19 are aligned with each other and cooperatively form a top receiving hole 15 of the second top receiving hole group 154. Because the top holding frame 10 is elastic, the clamping hooks 188 can be elastically deformed to disengage with the limiting hooks 179 to disassemble the middle part 17, the two connecting parts 18 and the two end parts 19.
In addition, the thermally conductive plastic for forming the top holding frame 10 includes a plastic material and thermally conductive material scattered in the plastic material. The plastic material is a common plastic, such as Polyamide and Polycarbonate. The thermally conductive material is evenly scattered in the plastic material to form a thermal conductive network. The thermally conductive material can be carbon, such as graphite fibers or carbon fibers, or can be particles of metallic oxide. In this embodiment, the plastic material is Polyamide, the thermally conductive material is carbon fibers. The weight ratio of the plastic material to the thermally conductive material is 50%˜70%:30%˜50%, and a sum of the weight of the plastic material and the thermally conductive material does not exceed the weight of the thermally conductive plastic. When the thermally conductive material or the weight ratio of the plastic material to the thermally conductive material varies, the thermal conductivity coefficient of the thermally conductive plastic varies accordingly. In this embodiment, the thermal conductivity coefficient of the thermally conductive plastic 300 exceeds 3 w/mk (watt/(meter*kelvin)).
Referring to
The bottom holding frame 20 further includes a top surface 20a and a bottom surface 20b. The top surface 20a is opposite and parallel to the bottom surface 20b. The bottom holding frame 20 defines a number of bottom receiving holes 25 extending through the top surface 20a and the bottom surface 20b. The bottom receiving holes 25 are assigned to a number of first bottom receiving hole groups 252 and a number of second bottom receiving hole groups 254. Each first bottom receiving hole group 252 includes a number of bottom receiving holes 25 arranged in a line along a direction from the third outer wall 23 to the fourth outer wall 24. Each second bottom receiving hole group 254 includes a number of bottom receiving holes 25 arranged in a line along a direction from the third outer wall 23 to the fourth outer wall 24. The bottom receiving holes 25 of the first bottom receiving hole group 252 are misaligned with relative to the bottom receiving holes 25 of the second bottom receiving hole group 254. A number of supporting boards 26 corresponding to the bottom receiving holes 25 one by one are formed on the bottom surface 20b. Each supporting board 26 extends into the corresponding bottom receiving hole 25 and partly covers the bottom receiving hole 25. In this embodiment, there are six first bottom receiving hole groups 252 and four second bottom receiving hole groups 254. Each first bottom receiving hole group 252 includes eight bottom receiving holes 25. Each second bottom receiving hole group 254 includes seven bottom receiving holes 25. The line along which the bottom receiving holes 25 of the first bottom receiving hole group 252 are arranged is parallel to the line along which the bottom receiving holes 25 of the second bottom receiving hole group 254 are arranged.
In this embodiment, the bottom holding frame 20 is detachable, and includes a middle portion 27, two connecting portions 28 and two end portions 29. The two connecting portions 28 are detachably mounted on two opposite sides of the middle portion 27. The two connecting portions 28 and the middle portion 27 are arranged between the two end portions 29. The two end portions 29 are respectively detachably mounted on the connecting portions 28.
In detail, the middle portion 27 includes a first outer surface 272 and an opposite second outer surface 274. The middle portion 27 defines two first bottom receiving hole groups 252, four mounting holes 276, fourteen first cutouts 277 and four engagement grooves 278. The two bottom receiving hole groups 252 are located between the first outer surface 272 and the second outer surface 274. The four mounting holes 276 are located between the two bottom receiving hole groups 252. The four mounting holes 276 are arranged along a line from the third outer wall 23 to the fourth outer wall 24. The fourteen first cutouts 277 are evenly formed at the first outer surface 272 and the second outer surface 274. The four engagement grooves 278 are located at the four corners of the middle portion 27. The middle portion 27 further includes four restricting hooks 279 corresponding to the four engagement grooves 278. Each restricting hook 279 extends into the corresponding groove 278.
Each connecting portion 28 includes a third outer surface 282 and an opposite fourth outer surface 284, and defines one first bottom receiving hole group 252, seven first cutouts 277, seven second cutouts 286 and two engagement grooves 278. The first bottom receiving hole group 252 is located between the third outer surface 282 and the fourth outer surface 284. The seven first cutouts 277 are defined at the fourth outer surface 284. The seven second cutouts 286 are defined at the third outer surface 282. The two engagement grooves 278 are located at two opposite ends of the fourth outer surface 284. Each connecting portion 28 further includes two restricting hooks 279 corresponding to the two engagement grooves 278 and two engagement hooks 288 corresponding to the two restricting hooks 279. Each restricting hook 279 extends into the corresponding engagement groove 278. The two engagement hooks 288 extend outwardly from two ends of the third outer surface 282.
Each end portion 29 includes a fifth outer surface 292 and an opposite sixth outer surface 294. The sixth outer surface 294 is an outer surface of the first outer wall 21 or the second outer wall 22. The end portion 29 includes one first bottom receiving hole group 252 and seven second cutouts 286. The first bottom receiving hole group 252 is located between the fifth outer surface 292 and the sixth outer surface 294. The seven second cutouts 286 are defined at the fifth outer surface 292. Each end portion 29 further includes two engagement hooks 288. The two engagement hooks 288 extend outwardly from two ends of the fifth outer surface 292.
When assembling, first, the engagement hooks 288 at the third outer surface 282 are received in the engagement grooves 278 of the middle portion 27 and engage with the corresponding restricting hooks 279 to mount the two connecting portions 28 on the first outer surface 272 and the second outer surface 274 of the middle portion 27. Then the engagement hooks 288 at the fifth outer surface 292 are received in the engagement grooves 278 at the fourth outer surface 284 and engage with the corresponding restricting hooks 279 to mount the two end portions 29 on the fourth outer surface 284 of the two connecting portions 28. At this time, each second cutout 286 in the connecting portion 28 and the corresponding first cutout 277 in the middle portion 27 are aligned with each other and cooperatively form a bottom receiving hole 25 of the second bottom receiving hole group 254, and each first cutout 277 in the connecting portion 28 and the corresponding second cutout 286 in the end portion 29 are aligned with each other and cooperatively form a bottom receiving hole 25 of the second bottom receiving hole group 254. Because the bottom holding frame 20 is elastic, the engagement hooks 288 can be elastically deformed to disengage with the restricting hooks 279 to disassemble the middle portion 27, the two connecting portions 28 and the two end portions 29.
Referring to
Referring to
Referring to
The structure of the second supporting rod 60 is substantially the same as that of the first supporting rod 50. Each second supporting rod 60 includes a second top end 62, a second bottom end 64, a third limiting piece 66, a fourth limiting piece 68, and a second outer side surface 69. The third limiting piece 66 protrudes from the second outer side surface 69 at the second top end 62. The fourth limiting piece 68 protrudes from the second outer side surface 69 at the second bottom end 64.
The reinforcing plate 70 includes a body 72, four top fixing rods 74, and four bottom fixing rods 76. The body 72 includes a top end 722 and an opposite bottom end 724. The four top fixing rods 74 extend perpendicularly from the top end 722 and correspond to the four fixing holes 176. The four bottom fixing rods 76 extend perpendicularly from the bottom end 724 and correspond to the four mounting holes 276.
Referring to
Referring to
Referring to FIGS. 2 and 5-6, the first top electric conductive strip 90, the second top electric conductive strip 92, the first bottom electric conductive strip 93, the second bottom electric conductive strip 94, the top electric conductive pieces 95, and the bottom electric conductive pieces 96 are made of copper.
The first top electric conductive strip 90 is first supported on the two first limiting pieces 56, and is then adhered to the two first outer side surfaces 59. The first top electric conductive strip 90 is located at the first top end 52. A length of the first top electric conductive strip 90 is substantially equal to that of the third sidewall 13. The second top electric conductive strip 92 is first supported on the two third limiting pieces 66, and is then adhered to the two second outer side surfaces 69. The second top electric conductive strip 92 is located at the second top end 62. A length of the second top electric conductive strip 92 is substantially equal to that of the fourth sidewall 14. The first bottom electric conductive strip 93 first contacts the two second limiting pieces 58, and is then adhered to the two first outer side surfaces 59. The first bottom electric conductive strip 93 is located at the first bottom end 54. A length of the first bottom electric conductive strip 93 is substantially equal to that of the third outer wall 23. The second bottom electric conductive strip 94 first contacts the two second limiting pieces 68, and is then adhered to the two second outer side surfaces 69. The second bottom electric conductive strip 94 is located at the second bottom end 64. A length of the second bottom electric conductive strip 94 is substantially equal to that of the fourth outer wall 24.
The anodes 84 received in the same first top receiving hole group 152 are connected in parallel through the top electric conductive pieces 95. The anodes 84 received in the same second top receiving hole group 154 are connected in parallel through the top electric conductive pieces 95. The anodes 84 adjacent to the third sidewall 13 are connected to the first top electric conductive strip 90 through the top electric conductive pieces 95. The anodes 84 adjacent to the fourth sidewall 14 are connected to the second top electric conductive strip 92 through the top electric conductive pieces 95. The cathodes 86 received in the same first bottom receiving hole group 252 are connected in parallel through the bottom electric conductive pieces 96. The cathodes 86 received in the same second bottom receiving hole group 254 are connected in parallel through the bottom electric conductive pieces 96. The cathodes 86 adjacent to the third outer wall 23 are connected to the first bottom electric conductive strip 93 through the bottom electric conductive pieces 96. The cathodes 86 adjacent to the fourth outer wall 24 are connected to the second bottom electric conductive strip 94 through the bottom electric conductive pieces 96.
Referring to
When working, the anodes 84 of the batteries 80 produce heat. As the anodes 84 are received in the top receiving holes 15 and are in contact with the top holding frame 10, and the top holding frame 10 is made of thermally conductive plastic, the top holding frame 10 transfers the heat from the anodes 84 to the heat dissipating plate 98 for heat dissipating, and the heat will not build up in the battery module 100 to make sure the battery module 100 can work normally and safe. As the top holding frame 10 can be used to transfer heat, other heat transferring mechanism can be saved. Thus, the battery module 100 is simplified in structure and small in volume.
Referring to
In the battery module 200, heat generated from the cathodes 86 can be dissipated by the heat dissipating panel 99. Thus, the heat dissipating efficiency of the battery module 200 is further increased.
Even though numerous characteristics and advantages of the present embodiments have been set forth in the foregoing description, together with details of the structures and functions of the embodiments, the disclosure is illustrative only, and changes may be made in detail, especially in the matters of shape, size, and arrangement of parts within the principles of the disclosure to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Number | Date | Country | Kind |
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102134519 | Sep 2013 | TW | national |
This application claims the benefit of co-pending U.S. Application US 53929 filed by the applicant or assignee of the present invention simultaneously with the present application, which is hereby incorporated herein. The co-pending application is temporarily identified by its Attorney docket number. This will be replaced by the corresponding USSN when available.