This application claims the benefit of priority to Korean Patent Application No. 2021-0054117 filed on Apr. 27, 2021, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to a battery module including connection terminals disposed in zigzag, and more particularly to a battery module including connection terminals located in zigzag at centers of opposite sides of the battery module. When a plurality of battery modules is connected to each other, the connection terminals disposed in zigzag are coupled to each other in a concave-convex shape and are electrically connected to each other via an inter-busbar to constitute a battery pack.
Unlike small mobile devices, such as a smartphone, medium to large devices, such as an electric vehicle, require a high-output, large-capacity battery. A battery applied to the electric vehicle is generally used in a structure in which a plurality of battery cells is assembled. A battery module, in which a plurality of battery cells is connected to each other in series/parallel, or a battery pack, in which a plurality of battery modules is coupled to each other, is used. A plurality of battery cells is assembled to constitute a battery module, and a plurality of battery modules is assembled to constitute a battery pack. An electrode lead or tab provided at one battery cell is electrically connected to an electrode lead or tab provided at another battery cell, a connection terminal provided at one battery module is electrically connected to a connection terminal provided at another battery module.
Conventionally, in order to connect battery modules to each other, a busbar separately added to a case constituting a battery pack is used, or connection terminals of the battery modules are connected to each other via a separate electric wire. In this case, a separate space between the battery modules is needed, whereby energy density is lowered, and many processes and steps for electrical connection are required.
Patent Document 1 discloses a battery pack configured such that at least parts of contact surfaces of a plurality of battery module cases are coupled to each other, whereby the volume of the battery pack is less than the sum of the volumes of the module cases based on the outermost sides thereof.
In Patent Document 1, a concave-convex portion configured to allow adjacent cases to be engaged with each other when a plurality of battery modules is coupled to each other is added, whereby space is efficiently utilized. In Patent Document 1, each of the module cases has directivity, and therefore directivity must be considered at the time of assembly. In addition, physical coupling is considered, whereas electrical coupling, which is a fundamental function of an actual battery module, is not considered. In Patent Document 1, a separate space for electrical connection between the battery modules is necessary, and therefore an important construction for actually efficiently using the space is omitted.
Patent Document 2 discloses a battery module configured such that a worker who manufactures a battery pack can easily electrically connect battery modules to each other while space efficiency is maintained. Patent Document 2 relates to a battery module assembly in which a plurality of battery cells is mounted, the battery module assembly basically including a battery module, a first connection board assembly, and a second connection board assembly, wherein a second positive electrode busbar and a second negative electrode busbar of the second connection board assembly protrude in a direction perpendicular to a protruding direction of a first positive electrode terminal and a first positive electrode terminal of the first connection board assembly.
In Patent Document 2, a separate connection board is added for easy connection with an already prepared connection terminal, such as a busbar, when each battery module is disposed in a case of the battery pack.
Patent Document 1 and Patent Document 2 have shortcomings in that, although efficient use of space is intended, the battery modules can be assembled only in a specific direction, and a separate busbar is necessary for electrical connection.
(Patent Document 1) Korean Patent Application Publication No. 2021-0013861
(Patent Document 2) Korean Registered Patent Publication No. 1943493
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a battery module configured such that, when a plurality of battery modules is coupled to each other, the battery modules are assembled irrespective of direction of the battery modules, whereby work efficiency is high, and no separate busbar is used, whereby space efficiency is high, and a battery pack constituted by the battery modules coupled to each other.
A battery module according to the present invention to accomplish the above object includes one or more battery cells received in a case and a connection terminal including at least one pair of a positive electrode terminal and a negative electrode terminal disposed at a middle part of each of opposite side surfaces of the case, wherein the positive electrode terminal and the negative electrode terminal are connected to the battery cells in the case, each of the positive electrode terminal and the negative electrode terminal protrudes outwards, and the positive electrode terminal, a gap between the positive electrode terminal and the negative electrode terminal, and the negative electrode terminal are disposed at equal intervals based on the center of the case.
The positive electrode terminal, the gap between the positive electrode terminal and the negative electrode terminal, and the negative electrode terminal may be disposed at equal intervals based on the center of the case, but the width of an actually protruding portion of each of the positive electrode terminal and the negative electrode terminal may be less than the gap between the positive electrode terminal and the negative electrode terminal.
The positive electrode terminal and the negative electrode terminal may be symmetric with respect to the center of the case.
Outwardly protruding heights of the positive electrode terminal and the negative electrode terminal may be equal to each other.
A concave-convex portion may be added to each of the opposite side surfaces of the case.
An insulator may be disposed outside each of the positive electrode terminal and the negative electrode terminal.
Protruding shapes of the positive electrode terminal and the negative electrode terminal and the external shape of the case between the positive electrode terminal and the negative electrode terminal may be engaged with each other.
Only a pair of a positive electrode terminal and a negative electrode terminal may be disposed at each of the opposite side surfaces of the case.
In addition, the present invention provides a battery pack including the battery module, wherein the battery module is coupled to another battery module.
The battery modules adjacent to each other may form a coupling portion at which the connection terminals are coupled to each other.
A positive electrode terminal of one of the battery modules adjacent to each other and a negative electrode terminal of the other battery module closest thereto may be electrically connected to each other via an inter-busbar.
Only a pair of a positive electrode terminal of one of the battery modules adjacent to each other and a negative electrode terminal of the other battery module closest thereto may be electrically connected to each other via an inter-busbar.
In addition, the present invention may provide possible combinations of the above solving means.
As is apparent from the above description, a battery module according to the present invention is configured to be physically and electrically connected to another battery module, whereby coupling space in which the battery modules are coupled to each other is reduced, and therefore energy density per unit volume is high. In addition, the battery module has a symmetrical structure, whereby the battery module is easily assembled irrespective of direction, and therefore work efficiency is high.
A battery module connection portion is constituted by protruding connection terminals, and connection terminals of adjacent battery modules are easily electrically connected to each other using an inter-busbar.
In addition, when battery modules are coupled to each other, each of the connection terminals of the battery modules includes a positive electrode and a negative electrode, and therefore change between series connection and parallel connection is easily performed by changing only the shape of the inter-busbar.
Now, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings such that the preferred embodiments of the present invention can be easily implemented by a person having ordinary skill in the art to which the present invention pertains. In describing the principle of operation of the preferred embodiments of the present invention in detail, however, a detailed description of known functions and configurations incorporated herein will be omitted when the same may obscure the subject matter of the present invention.
In addition, the same reference numbers will be used throughout the drawings to refer to parts that perform similar functions or operations. In the case in which one part is said to be connected to another part throughout the specification, not only may the one part be directly connected to the other part, but also, the one part may be indirectly connected to the other part via a further part. In addition, that a certain element is included does not mean that other elements are excluded, but means that such elements may be further included unless mentioned otherwise.
In addition, a description to embody elements through limitation or addition may be applied to all inventions, unless particularly restricted, and does not limit a specific invention.
Also, in the description of the invention and the claims of the present application, singular forms are intended to include plural forms unless mentioned otherwise.
Also, in the description of the invention and the claims of the present application, “or” includes “and” unless mentioned otherwise. Therefore, “including A or B” means three cases, namely, the case including A, the case including B, and the case including A and B.
In addition, all numeric ranges include the lowest value, the highest value, and all intermediate values therebetween unless the context clearly indicates otherwise.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to
In the case, the battery cells may be stably disposed by a cartridge, a stacking frame, etc. Here, each battery cell includes an electrode assembly, a battery case, and an electrode lead and/or an electrode tab. An electrolytic solution may be received in the battery case of the battery cell. Here, the electrode lead may include a positive electrode lead and a negative electrode lead. The positive electrode lead may be connected to a positive electrode tab of the electrode assembly, and the negative electrode lead may be connected to a negative electrode tab of the electrode assembly.
In the present invention, the battery cell may be a pouch-shaped secondary battery. For the pouch-shaped secondary battery, the battery case may be a pouch sheathing member. The pouch sheathing member may be configured to have a structure in which metal foil, such as aluminum, is interposed between insulating layers. When the battery cell is constituted by a pouch-shaped battery, as described above, connection between a plurality of battery cells may be more easily achieved.
In the battery cell, the two electrode leads or tabs, i.e. the positive electrode lead or the positive electrode tab and the negative electrode lead or the negative electrode tab, may be provided so as to protrude in opposite directions or in the same direction.
A busbar configured to electrically connect the electrode leads or tabs of the battery cells stacked in the module case to each other may be included, and a connection board assembly including an inner terminal connected to the busbar may be included. The connection board assembly may be separately located in the module case or may be one side surface of the module case. Specifically, in the present invention, when the connection board assembly is separately located in the module case, the connection board assembly may be located in tight contact with one side surface of the module case, and the connection board assembly may include an electrode terminal 2100 (see
The connection terminals 200 (see
The connection terminals 200A and 200B according to the first embodiment of the present invention will be described in detail with reference to
As shown in
Each of the connection terminals 200A and 200B includes an electrode terminal 2100 including a first electrode terminal 2110 and a second electrode terminal 2120 and a seating portion 2200 including a first seating portion 2210 and a second seating portion 2220.
Specifically, the electrode terminal 2100 includes a first electrode terminal 2110 and a second electrode terminal 2120 located spaced apart from each other by a predetermined distance, and the seating portion 2200 includes a first seating portion 2210 formed between the first electrode terminal 2110 and the second electrode terminal 2120 and a second seating portion 2220 located adjacent to one of the first electrode terminal 2110 and the second electrode terminal 2120. That is, the first electrode terminal 2110/first seating portion 2210/second electrode terminal 2120/second seating portion 2220 constitute one connection terminal 200.
In
In
In the first embodiment of the present invention, the width d9 of each of the first electrode terminals 2110A and 2110B and the width of each of the second electrode terminals 2120A and 2120B are equal to each other, and the width d10 of each of the first seating portions 2210A and 2210B and the width of each of the second seating portions 2220A and 2220B are equal to each other. The connection terminals 200A and 200B coupled to each other at the battery module 100A and the battery module 100B have a symmetrical structure of the first electrode terminal 2110/first seating portion 2210/second electrode terminal 2120/second seating portion 2220 or the second seating portion 2220/second electrode terminal 2120/first seating portion 2210/first electrode terminal 2110.
In the state in which the electrode terminals of the battery module 100A and the electrode terminals of the battery module 100B are completely coupled to each other, a predetermined gap is defined between the electrode terminals coupled to each other so as to be engaged with each other.
Specifically, as shown in
In
Meanwhile, the center line between d2 and d3 and the center line between d6 and d7 are located so as to pass through the center of the electrode terminal 2100 in a y-axis direction.
The protruding heights (x-axis direction) of the electrode terminals 2100 protruding outwards from the battery module case are equal to each other. This is advantageous to stable coupling between the connection terminals 200, improvement in space efficiency of the coupling portion, and mounting of an inter-busbar 3000 for electrical connection, a description of which will follow, without external stress due to distortion or deformation.
In the present invention, the coupling portion, at which the protruding shape of the electrode terminals 2100 constituting the connection terminal 200 and/or the concave shape of the seating portions 2200 are coupled to each other, may be formed as a triangular coupling portion 400A, a trapezoidal coupling portion 400B, or a wavy coupling portion 400C. When the shape of the portion from which the electrode terminal actually protrudes is triangular or wavy, the width of the portion from which the electrode terminal actually protrudes may be equal to the distance between the electrode terminals.
In addition, as another unrestricted example, the width of the portion from which the electrode terminal actually protrudes may not be uniform. The width of the outermost side portion may be largest, and the width may be gradually decreased toward the module case of the battery module. On the contrary, the width of the outermost side portion may be smallest, and the width may be gradually increased toward the module case. In the structure in which the width of the outermost side portion is largest and the width is gradually decreased toward the module case, the force of coupling between the battery module and another battery module adjacent thereto is further increased after coupling therebetween is performed, which is advantageous to improving stability of the battery modules connected to each other.
Referring to
The connection terminal 200 according to the first embodiment of the present invention is located so as to correspond to the center of each of the opposite side surfaces of the battery module. In addition, the connection terminal may be located at the center of the battery module in a thickness direction (z-axis direction). In addition, even though the battery module 100 is rotated 180 degrees in a vertical direction (y-axis direction) or even though the battery module is rotated 180 degrees about the x-axis, i.e. the battery module is turned inside out in the forward-rearward direction (based on the surface of paper), there is no change in position of the connection terminal 200 at the opposite side surfaces of the battery module case based on the front surface (xy plane). In this case, there is an advantage in that, when adjacent battery modules are coupled to each other, the side surfaces of the battery module cases at which the connection terminals 200 are located can be adjacent to and coupled to each other without consideration of the disposition direction of the battery modules.
The first electrode terminal 2110 includes a first electrode busbar 2111, a first electrode busbar through-hole 2112, and a first electrode cover 2113, and the second electrode terminal 2120 includes a second electrode busbar 2121, a second electrode busbar through-hole 2122, and a second electrode cover 2123. Here, the first electrode busbar through-hole 2112 and the second electrode busbar through-hole 2122 may fix the first electrode busbar 2111 and the second electrode busbar 2121 using separate fixing means, respectively, or may be used as regions to which inter-busbars are fixed. In addition, the first electrode cover 2113 covers the first electrode busbar 2111 and the first electrode busbar through-hole 2112, and the second electrode cover 2123 covers the second electrode busbar 2121 and the second electrode busbar through-hole 2122. Each of the first electrode cover 2113 and the second electrode cover 2123 is located so as to wrap the side surface (xz plane) of the electrode terminal and the side surface (yz plane) of the electrode terminal located so as to be opposite the battery module, and is made of an insulating material. Additionally, when the battery modules are stacked, the xy plane may be wrapped. The protruding shape of the electrode terminal 2100 and the external shape of the electrode cover between the electrode terminals 2100 may be engaged with each other.
A protrusion (not shown) protruding while having a predetermined thickness (x-axis direction) may be formed on the surface of the second seating portion 2220 opposite the second electrode terminal 2120. The protrusion may be formed as the result of extension of a part of the module case of the battery module. The protrusion is advantageous to stable disposition of electrode terminals of adjacent battery modules located in the second seating portion 2220.
The coupling portion at which the connection terminals of the two adjacent battery modules are coupled to each other in the concave-convex shape will be described with reference to
Referring to
Although the inter-busbar 3000 connects a positive electrode and a negative electrode to each other in
Referring to
In the present invention, the inter-busbar vertical portions 3200A of the inter-busbar 3000 may be mounted in the electrode busbar through-holes, and an additional fixing member configured to prevent separation of the inter-busbar 3000 mounted therein due to vibration may be included.
In addition, an inter-busbar 3000D may include an inter-busbar horizontal portion 3100D and inter-busbar vertical portions 3200D bent from opposite sides of the inter-busbar horizontal portion 3100D. The inter-busbar 3000D may include inter-busbar vertical portions extending downwards from opposite sides of the inter-busbar horizontal portion 3100D in a trapezoidal shape. Alternatively, each of the inter-busbar vertical portions may include a pair of inter-busbar vertical portion plates 3210 and 3220 having a distance therebetween gradually increased with an increasing distance from the inter-busbar horizontal portion 3100D. In addition, a bent portion configured to be bent outwards may be located at a predetermined position of each of the pair of inter-busbar vertical portion plates. Although the bent portion is shown as having a gentle curve, it is obvious that the shape of the bent portion is not restricted.
The battery module according to the second embodiment of the present invention is identical to the battery module according to the first embodiment described with reference to
The battery module according to the second embodiment of the present invention includes a concave-convex portion 4000 formed at each of the opposite side surfaces of the case. The concave-convex portion 4000 is located at the remaining region of the side surface of the case excluding the region at which the connection terminal 200 is located. The concave-convex portion 4000 formed at one side surface of the battery module is configured such that concave portions and convex portions are alternately formed and disposed in symmetry so as to correspond to convex portions and concave portions alternately disposed at the other side surface opposite the one side surface. When the battery module is rotated, therefore, the same shape is maintained, which is advantageous to easy coupling between the battery modules. The concave-convex portion 4000 is advantageous to improvement in coupling stability between the battery modules and is advantageous to prevention of separation or deformation of the coupling portion 400.
The shape of the concave-convex portion 4000 may be a polygon, such as a triangle, a quadrangle, or a pentagon, or a curved waveform. As an unrestricted example of the concave-convex portion, the concave-convex portion may be a dummy terminal that has the same interval and shape as the positive electrode terminal and the negative electrode terminal but is not actually electrically connected.
The concave-convex portion 4000 may be formed integrally with the case of the battery module, and may be made of the same material as the case. In addition, the concave-convex portion 4000 may be separately manufactured, and may then be adhered or stuck to the side surface of the battery module. When the concave portions and the convex portions are separately manufactured, the concave portions and the convex portions may be made of the same material as the module case or an elastic material. When the concave portions and the convex portions are made of an elastic material, the concave portions and the convex portions may absorb external impact to protect the battery module.
Those skilled in the art to which the present invention pertains will appreciate that various applications and modifications are possible within the category of the present invention based on the above description.
Number | Date | Country | Kind |
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10-2021-0054117 | Apr 2021 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/005993 | 4/27/2022 | WO |