Patent Application
20240409324
The present invention relates to a battery module transfer jig. More particularly, the present invention relates to a battery module transfer jig capable of easily and safely separating battery modules from a battery module rack, thereby improving worker safety and work efficiency.
Interest in renewable energy as an alternative capable of satisfying carbon emission regulation and environmental pollution prevention has increased. For such renewable energy, which uses sunlight, wind force, etc., the amount of electric power produced varies depending on day and night or the intensity of wind, and the renewable energy is greatly affected by the natural environment.
Hence, an energy storage system (ESS) is used as an apparatus that stores excess electric power so as to be used when necessary. When the ESS is used, it is possible to stably supply electric power and to minimize blackout damage using an electric power distribution method.
The ESS may include a battery module including a lithium secondary battery as a power storage device, and a plurality of battery modules may be mounted and disposed in a battery module rack.
The height of the battery module rack may be up to a few meters. When the battery module is abnormal or maintenance, such as periodic inspection, is needed, therefore, it is necessary for a worker to separate the battery module from the battery module rack using a ladder.
The weight of one battery module may be changed depending on the size or capacity thereof. If the battery module is too heavy to be moved by the worker, however, there is a high risk of falling, and the work environment may be dangerous.
Accordingly, a method of installing a safe scaffold instead of the ladder may be considered. When the safe scaffold is installed in order to replace one battery module, however, work efficiency is reduced in terms of cost and time. In addition, when several battery modules are to be replaced, it is necessary to install several safe scaffolds or to move the safe scaffold. However, it takes much time to move the safe scaffold.
In connection therewith, Patent Document 1 relates to a system that replaces a battery of an unmanned transport vehicle, wherein the system includes a mounting/separation unit capable of separating the battery from the unmanned transport vehicle and transferring the separated battery into a storage space, but does not suggest an apparatus capable of separating a plurality of battery modules from a battery module rack.
Therefore, there is a need to develop a battery module transfer apparatus capable of securing safety of a worker and easily and rapidly transferring a battery module, thereby improving work efficiency.
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a battery module transfer jig capable of easily and safely transferring a heavy battery module and improving worker safety and work efficiency.
A battery module transfer jig according to the present invention to accomplish the above object includes a base plate having mounted thereto a transfer roller configured to transfer a battery module in a horizontal direction, a plurality of guide rollers disposed at outer peripheries of opposite sides of the base plate, a winch on the base plate and configured to be coupled to the battery module that is loaded in a battery module rack, the winch further being configured to separate the battery module from the battery module rack, and a mounting unit coupled to a lower part of the base plate.
The winch may be provided at a front end of the base plate.
A front stopper may be mounted at a front end of the base plate corresponding to a rear of the winch.
A rear stopper mounting portion may be provided at a rear end of the base plate, and a rear stopper may be separably mounted to the rear stopper mounting portion.
The base plate may include a horizontal adjustment unit.
The mounting unit may include a screw configured to fix an arm of a lift.
The mounting unit further may include a first coupling portion and a second coupling portion configured to be positionally movable in a state of being coupled to the base plate.
The winch may be a manual winch, and the winch may include a handle.
The present invention provides a method of transferring a battery module using the battery module transfer jig. Specifically, the method includes mounting the battery module transfer jig to a lift, disposing the battery module transfer jig so as to be adjacent to a battery module to be separated from the battery module rack, coupling the winch of the battery module transfer jig to the battery module, and separating the battery module from the battery module rack using the winch.
The mounting may include a process of adjusting the position of the mounting unit of the battery module transfer jig so as to be aligned with a fastening portion of the lift and a process of adjusting a screw of a coupling portion of the mounting unit in order to fix the fastening portion to the coupling portion.
The separating may be performed as a process of a worker winding a wire of the winch to pull the battery module.
The method further may include a process of mounting a rear stopper to the base plate after the separating.
The method further may include a process of pushing the battery module so as to be loaded into the battery module rack.
In addition, the present invention may provide various combinations of the above solving means.
A battery module transfer jig according to an embodiment of the present invention includes a mounting unit extending in a first direction; a base plate supported by the mounting unit and extending in a second direction that intersects the first direction; a plurality of transfer rollers on the base plate and arranged in a series in the second direction, each transfer roller having a rotation axis that extends in the first direction; a winch disposed on the base plate and including a wire configured to be coupled to a battery module loaded in a battery module rack, the winch further being configured to separate the battery module from the battery module rack when the winch wounds the wire.
A plurality of guide rollers may be disposed at outer peripheries of opposite sides of the base plate, each guide roller having a rotation axis that is perpendicular to the rotation axis of each transfer roller.
The winch may include a motor.
The winch may be an electric motorized winch.
The motor may be configured to be operated by a controller that is connected to the winch.
The winch may include a rotating axle, and the rotating axle may be configured to be rotated manually by a worker.
The winch may include rotating axle, and the rotating axle may be configured to be rotated by a drill controlled by a worker.
The winch may include a rotating axle, and the rotating axle of the winch may be parallel to the first direction.
The winch may include a rotating axle, and the rotating axle of the winch may be perpendicular to the first direction and the second direction.
As is apparent from the above description, a battery module transfer jig according to the present invention includes a coupling unit configured such that the position of the coupling unit is adjustable so as to correspond to the shape of a commercial vertical lift, whereby it is possible for the battery module transfer jig to be coupled to any type of lift, and therefore an application range thereof is increased.
In addition, the battery module transfer jig is configured to have a structure in which transfer rollers are mounted to a base plate configured to be movable in the state in which a battery module is loaded thereon, and therefore it is possible to easily slide a heavy battery module through the transfer rollers.
In addition, the battery module transfer jig includes a plurality of guide rollers. When the battery module is transferred in a state of being mounted to the base plate, therefore, it is possible to prevent separation of the battery module in an overall width direction of the battery module.
In addition, a stopper is mounted to each of a front end and a rear end of the base plate, whereby it is possible to prevent separation of the battery module in an overall length direction of the battery module, which is a direction in which the battery module is slid.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention.
Now, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings such that the preferred embodiments of the present invention can be easily implemented by a person having ordinary skill in the art to which the present invention pertains. In describing the principle of operation of the preferred embodiments of the present invention in detail, however, a detailed description of known functions and configurations incorporated herein will be omitted when the same may obscure the subject matter of the present invention.
In addition, the same reference numbers will be used throughout the drawings to refer to parts that perform similar functions or operations. In the case in which one part is said to be connected to another part throughout the specification, not only may the one part be directly connected to the other part, but also, the one part may be indirectly connected to the other part via a further part. In addition, that a certain element is included does not mean that other elements are excluded, but means that such elements may be further included unless mentioned otherwise.
In addition, a description to embody elements through limitation or addition may be applied to all inventions, unless particularly restricted, and does not limit a specific invention.
Also, in the description of the invention and the claims of the present application, singular forms are intended to include plural forms unless mentioned otherwise.
Also, in the description of the invention and the claims of the present application, “or” includes “and” unless mentioned otherwise. Therefore, “including A or B” means three cases, namely, the case including A, the case including B, and the case including A and B.
In addition, all numeric ranges include the lowest value, the highest value, and all intermediate values therebetween unless the context clearly indicates otherwise.
Embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to
Specifically, a plurality of transfer rollers 110, configured to allow the battery module 10 to slide in a horizontal direction parallel to the ground so as to be loaded on the base plate 100, is mounted on the base plate 100. The transfer rollers 110 are configured to be rotated respectively about rotary shafts parallel to an overall width direction W of the base plate 100, and each of the transfer rollers may be configured to have a structure having low friction during rotation while being made of a material having low friction during rotation.
A battery module loaded in a battery module rack may have a ring structure configured to fix the winch 300. The winch 300 may be coupled to the ring of the battery module, and a wire of the winch may be wound to separate the battery module from the battery module rack.
The winch 300 may be a manual winch configured to be manually controlled by a worker. The winch may be disposed at a front end of the base plate adjacent to the location of the worker, and a handle 310 may be added to the winch.
While the battery module is transferred and loaded on the base plate, the battery module may be separated from the base plate if a movement direction of the battery module is not straight. In order to prevent such a problem, the plurality of guide rollers 220 is disposed at outer peripheries of opposite sides of the base plate 100.
Also, in order to prevent movement of the battery module to the front end or a rear end of the base plate 100 due to rotation of the transfer rollers, a front stopper 230 is provided at the front end of the base plate 100, and a rear stopper 240 is provided at the rear end of the base plate 100.
The battery module transfer jig according to the present invention is an apparatus that is mounted to a commercial lift and that is moved upwards to the battery module in the battery module rack to separate the battery module from the battery module rack. The mounting unit 400, which is configured to mount the battery module transfer jig to the lift, is coupled to a lower part of the base plate 100. The lift may be a vertical lift capable of moving upwards and downwards in addition to movement in the horizontal direction.
A method of transferring a battery module using the battery module transfer jig according to the present invention may include (a) a step of mounting the battery module transfer jig to a lift, (b) a step of disposing the battery module transfer jig so as to be adjacent to a battery module to be separated from a battery module rack, (c) a step of coupling the winch of the battery module transfer jig to the battery module, and (d) a step of separating the battery module from the battery module rack using the winch.
Specifically, step (a) is a process of adjusting the position of the mounting unit of the battery module transfer jig so as to be aligned with a fastening portion of the lift, and the distance L between mounting units 400 may be adjusted such that the mounting units 400 correspond in position to the fastening portion of the lift. For example, the mounting units include a first coupling portion 410 and a second coupling portion 420 configured to be positionally movable in a state of being coupled to the base plate.
In another embodiment, one of the two coupling portions coupled to the base plate, i.e., the first coupling portion and the second coupling portion, may be stationary, and the other coupling portion may be movable in a state of being coupled to the base plate such that the position thereof is adjusted.
Step (a) may include a process of adjusting a screw of the coupling portion in order to fix the fastening portion to the coupling portion. For example, after the battery module transfer jig (not shown) is seated on the lift, the screw may be tightened to adjust the width D of the first coupling portion 410 and the width D of the second coupling portion 420.
Referring to
When the battery module transfer jig is mounted to the arms of the lift, the part of the battery module transfer jig distant from a main body of the lift may droop due to the weight thereof. In order to compensate for such drooping of the battery module transfer jig, the base plate 100 may include a horizontal adjustment unit 430 and a level meter 250.
In the state in which the battery module transfer jig is mounted to the lift, the horizontal adjustment unit 430 may be adjusted to level a plane of the base plate while checking the level meter. For example, the level meter 250 may be a water level meter.
The horizontal adjustment unit 430 includes male screws 431 coupled to an upper part and a lower part of a hexagonal-pillar-shaped female screw 432, and the base plate is coupled to the male screw 431 located at the upper part of the female screw 432.
The A-direction length of the horizontal adjustment unit 430 may be adjusted while finely adjusting the female screw using a tool, such as a spanner. As described above, the base plate may be leveled by adjusting the A-direction length of the horizontal adjustment unit 430.
The lift is moved to the battery module rack in the state in which the battery module transfer jig is mounted to the lift, and the height of the lift is adjusted such that the battery module transfer jig is located in front of a battery module to be separated from the battery module rack.
Step (d) may be performed as a process of a worker winding the wire of the winch to pull the battery module. When the worker rotates the handle of the winch while holding the handle to wind the wire of the winch around the main body of the winch, the battery module may be transferred to the base plate. Since the handle of the winch is disposed adjacent to the location of the worker, it is possible to improve work efficiency.
Referring to
Particularly, (a) of
A front stopper 230 is mounted at a front end of the base plate 100 at which the winch 300 is mounted, i.e., a rear of the winch 300. When the battery module 10 is moved to the front end of the base plate 100 in a state of being loaded on the battery module transfer jig, as shown in (b) of
In addition, a rear stopper mounting portion may be provided at a rear end of the base plate 100, and a rear stopper 240 configured to be mounted to and separated from the rear stopper mounting portion may be separably mounted to the rear stopper mounting portion. After step (d), therefore, the rear stopper may be mounted to the rear stopper mounting portion to fix the position of the battery module.
Here, (a) of
As described above, the front stopper and the rear stopper are coupled to the base plate, whereby it is possible to prevent separation of the battery module from the base plate due to rotation of the transfer rollers.
After the battery module is transferred through the above process, the state of the battery module is checked, and then the battery module is loaded into the battery module rack. For example, the lift may be moved upwards to transfer the battery module in front of the position of the battery module rack at which the battery module will be loaded, and the worker may push the battery module to the position of the battery module rack at which the battery module will be loaded, whereby it is possible to return the battery module to the original position thereof. At this time, the battery module may be easily moved to the original position thereof due to rotation of the transfer rollers.
With reference to
When the winch 330 is a manual winch, the winch can be rotated by use of a tool such as a power drill. For example, a power drill or a rotating tool can be coupled to a portion of the winch, and the power drill or the rotating tool can cause the winch 330 to rotate. In various embodiments of the present invention, the power drill or the rotating tool can be coupled to a rotating axis (or axle) of the winch 330 by an attachment such as a drill bit, or the power drill can have an attachment that contacts an outer periphery of the winch 330 to rotate the winch 330 in a similar manner as a gear. In this regard, the attachment can be detachable from at least one of the winch 330 and the power drill (or rotating tool).
In another embodiment of the present invention, a center of the rotating axis (or axle) of the winch 330 can have a shaped recess that can accommodate a corresponding shaped drill bit or an attachment to enable a coupling between the rotating axis (or axle) and the drill bit or the attachment to facilitate the power drill or the rotating tool to rotate the winch 330, but embodiments of the present disclosure are not limited thereto.
Additionally, when the winch 330 is a powered winch, the winch 330 may include a driver such as a motor, and can be controlled by a controller via a wired connection or a wireless connection.
With reference to
With reference to
The controller 800 may include a pull button 810 to pull or wind a cable or a line, and a spool button 820 to let out the cable or the line. A wire or antenna 830 may enable a wired connection or a wireless connection to the winch in various embodiments of the present invention.
As shown in
With reference to
When the battery module transfer jig and the battery module transfer method according to various examples of the present invention are used, as described above, it is possible to easily and safely transfer the battery module, and therefore it is possible to improve work efficiency and safety. The use of an electric motorized winch allows a worker or an operator to safely remove the battery module without having to lean over a railing when elevated on a platform and risk a potentially fall.
Those skilled in the art to which the present invention pertains will appreciate that various applications and modifications are possible within the category of the present invention based on the above description.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2021-0108434 | Aug 2021 | KR | national |
This application is a Continuation-in-Part of U.S. patent application Ser. No. 18/035,823, filed on May 8, 2023, which is the National Stage filing of International Application No. PCT/KR2022/012196 filed Aug. 16, 2022, which claims the benefit of priority to Korean Patent Application No. 10-2021-0108434 filed on Aug. 18, 2021, the entire disclosures of all these applications being incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 18035823 | May 2023 | US |
| Child | 18805341 | US |
