The invention relates to a battery module. Such battery modules are usually parts of a battery arrangement comprising multiple battery modules and are used for supplying power in particular to electrically powered vehicles. Such a battery module comprises an electric cell, which generally consists of a galvanic cell. The battery module thus has application in primary batteries, that is, non-rechargeable batteries, and in secondary batteries, that is, rechargeable batteries.
From DE 32 46 968 C2 an electric battery is known with multiple cells placed side by side, arranged in parallel to one another. The electrical cells are connected to each other on their two sides by electrical contact arrangements, on which contact paths are located. Such a contact arrangement is constructed as an insulating plate with contact paths in the form of a printed circuit.
DE 103 18 587 B4 discloses a device for the connection of electrical cells. The device comprises a housing for holding electrical cells and a plug and socket connecting plate with a plurality of holes. A plug-in connecting plate is further provided, which is fitted with a plurality of projections. The projections are inserted into the holes of the plug and socket connecting plate, wherein the projections electrically connect die electrical cells together, in a particular configuration.
The object of the present invention is to provide an improved battery module and an improved battery arrangement.
The object addressed by the invention is achieved by a battery module comprising an electric cell, a module housing which receives the electric cell, two or more, in particular four or six contacting units which are attached to the module housing, wherein each of the contacting units has at least two connections.
Due to the fact that at least two contacting units are provided which each have at least two connections, at least four connections are therefore present. This means that the battery module can be connected to a battery module that is connected upstream on the one hand, and on the other hand, a further downstream battery module can be connected to the battery module. The contacting units of adjacent battery modules can thus be arranged spatially directly adjacent to one another. Wiring that is required for spanning a spatial distance can be dispensed with. Electric cell is understood to mean, in particular, primary and secondary batteries, but also fuel cells. Therefore, the term battery module also includes a module which receives one or more fuel cells.
Preferably every contacting unit has at least one positive pole connection and at least one negative pole connection. With the positive pole or negative pole connection of a first of at least two contacting units, the complete coupling of the battery module to an upstream battery module is facilitated. With the positive pole connection and the negative pole connection of another of the at least two contacting units, the battery module can be connected to a further battery module. Therefore many battery modules can be arranged adjacent to one another. Since the positive and negative pole connections of the battery modules can be arranged to be spatially directly adjoining one another, the electrical connection of the adjacent modules is simplified. Thus connections of the same type, that is to say, either positive pole connections or negative pole connections of adjacent battery modules can be brought into contact, which takes place in a parallel circuit arrangement of the electric cells. In addition, connections of different types, for example plus connection of the one battery module and minus pole connection of the other battery module, can also be connected together, which takes place in a series circuit arrangement of electric cells.
In a preferred configuration, each of two contacting units are attached opposite each other on an outer surface of the module housing. The opposite arrangement causes the contact connections of battery modules aligned adjacent to each other to be able to overlap. This means the battery modules can be arranged in a row one behind the other. The connections of adjacent battery modules thus directly adjoin one another, so that the connections are directly in contact in electrically conductive connection with one another. Alternatively the establishment of the contact can be produced by contact sleeves or contact bolts, wherein a contact sleeve or a contact bolt is inserted simultaneously in connections of both battery modules.
Preferably, the positive pole connections are in electrically conductive connection with the positive pole of the electric cell and the negative pole connections with the negative pole of the electric cell. Furthermore, connections of a battery module of the same type are preferably electrically conductively connected to each other. Further preferably, all of the connections of a battery module of the same type are electrically conductively connected to each other. All of the positive pole connections of a battery module are of the same type. All of the negative pole connections of a battery module are of the same type. Even if the positive pole connection is in electrical connection with the negative pole connection indirectly via the electric cell, this indirect connection does not represent an electrically conductive connection in the sense of the above description.
For a particularly versatile application, connections of two contacting units are arranged opposite one another. This enables a connection of an adjacent battery module to abut against a corresponding opposite connection of another battery module device and to come into contact therewith. In this case it is advantageous if connections of the same type are each arranged on opposite outer surfaces in mirror-inverted fashion. To judge whether the connections are arranged in mirror-inverted fashion on opposite outer surfaces, the respective outer surfaces on which the connections are arranged must always be observed from the front.
Preferably, opposite contacting units are arranged on different outer surfaces, parallel to one another. This means that the modularity and the extensibility are enhanced, since a battery arrangement consisting of multiple battery modules can always be extended by a further battery module which is placed in contact with one of the parallel outer surfaces. This allows multiple battery modules to be arranged in a row one behind the other. If the battery module comprises four or six contacting units, the contacting units are arranged on different outer surfaces, each parallel and lying opposite one another. Therefore further battery modules can also be arranged to the side of a battery module. For this purpose the battery module preferably has a cuboid shape.
Specifically, the connections of a first contacting unit can be arranged mirror-inverted with respect to opposite connections of a second contacting unit that is opposite to the first contacting unit. To assess whether the connections are arranged in mirror-inverted fashion on opposite outer surfaces, the respective outer surface on which the connections are arranged must always be observed from the front.
Preferably a negative pole connection of the first contacting unit is arranged opposite a negative pole connection of the second contacting unit. In addition, a positive pole connection of the first contacting unit is preferably arranged opposite a positive pole connection of the second contacting unit. Due to the respectively opposite arrangement of pole connections of the same type, adjacent battery modules with their pole connections can in each case be placed in contact with the adjacent battery modules with their respective pole connections.
A contacting unit preferably comprises at least two positive pole connections and an opposite contacting unit at least two negative pole connections, wherein a positive pole connection of one of the contacting units is arranged opposite to a negative pole connection of the opposite contacting unit. This enables a battery module with the negative pole connection to be placed in contact with the positive pole connection of another battery module, when two battery modules adjoin each other. This is necessary for example to be able to easily implement a series connection of battery modules.
The connections can be formed in such a manner that opposite connections of adjacent battery modules can be connected together using connection means. One connection preferably comprises a through bore. The connection means can each be in the form of contact sleeves which can each be brought together with at least one connection to form a plug connection.
Preferably, the through bore can be constructed as a threaded through bore. Corresponding connection means can then be constructed as contact bolts, which can each be screwed to at least one connection. To allow this the connection has a threaded through bore.
In the through bore a contact spring is preferably arranged, which can apply a force to an inserted connection means for a frictionally engaged connection.
Preferably, the battery module has a cuboid shape. This means that multiple battery modules can be easily brought together in a planar space-saving arrangement. In addition, multiple battery modules can be arranged in a stack. Preferably the battery module has a contacting unit on each of four outer surfaces. Further preferably, the battery module has a contacting unit on each of six outer surfaces. The provision of four or, in particular, six outer surfaces with in each case one contacting unit, results in additional arrangement possibilities and thus a greater variability in the configuration of battery arrangements comprising multiple battery modules.
A connection is preferably arranged on an outer surface, wherein the outer surface comprises a groove which extends from the connection as far as an outer surface bordering the outer surface. This facilitates access to the connection, specifically from an outer surface other than the outer surface on which the relevant connection is arranged. This brings with it the advantage that connections from adjacent battery modules that are already in contact can be subsequently brought into electrically conducting connection with one another via connection means. The groove thus forms an access from the adjoining adjacent side surface, so that the two battery modules no longer need to be moved relative to each other for the installation of the connection means. Further, already installed connection means can be removed again without the battery modules needing to be moved relative to each other. The groove, when considered in cross-section, is no smaller than a connection means which is to be installed or de-installed.
A bevel is preferably provided between two outer surfaces, on which the contacting unit is arranged. This bevel facilitates a simplified installation of the connection means.
In a particularly preferred configuration a plurality of projections is provided on at least one outer surface. These projections serve as spacers between the outer surfaces of two adjacent battery modules. By means of the spacing thereby produced, space is created for a heat dissipation or a heat supply facility. The heat removal or the heat supply can be implemented via thermal conduction plates or by fluid media, such as cooling or heating fluids or by air cooling.
In a preferred configuration the contacting units comprise freely assignable connections, wherein freely assignable connections of different contacting units are electrically connected to one another. It is in particular advantageous if the contacting units comprise first freely assignable connections and second freely assignable connections, wherein the first freely assignable connections of different contacting units are electrically connected to one another and wherein the second freely assignable connections of different contacting units are electrically connected to one another. The freely assignable connections extend the plurality of the application possibilities, since the wiring of the battery modules can be configured in a more complex fashion, without requiring recourse to external contacting means such as cables or clamps.
For the case in which liquid heat conducting means are provided, it is advantageous if unneeded connections on outer surfaces of battery modules which come into contact with the liquid medium are sealed off by means of sealing plugs. This takes place preferably using sealing plugs which are configured or suitable for sealing connections of a contacting unit of a battery module of the above type. The problem addressed by the invention is further solved by a battery arrangement comprising multiple battery modules according to the type described above, wherein connections of adjacent battery modules are electrically conductively connected to each other.
The problem addressed by the invention is further solved by a method for assembling a motor vehicle, comprising the following method steps:
‘Indirectly’ in this context means that the battery modules are connected to the first battery module at least via the interposition of other battery modules. By this method, the space between the components in the vehicle compartment can be optimally used by the battery arrangement.
The invention will now be explained in further detail using the attached Figures. These show:
a) a first contacting unit and
On each of the six outer surfaces 3 a contacting unit 4 is arranged. Each contacting unit 4 comprises multiple connections 5, which represent an interface of the battery module 1, as is described in further detail below. The battery module 1 shown in
Representing the altogether six contacting units 4 in
The contacting unit 41 comprises altogether five connections 5, which viewed from left to right have the following specifications: one positive pole connection, two negative pole connections, a first freely assignable connection A, a second freely assignable connection B. The contacting unit 42 also comprises five connections, which viewed from left to right have the following specifications. A second freely assignable connection B, a first freely assignable connection A, one positive pole connection, one negative pole connection, one positive pole connection. The positive pole connections of the contacting units are each electrically conductively connected to a positive pole of the electric cell 6 positioned in the battery module 1. The electrical cell 6 is only indicated schematically. The negative pole connections of the contacting units are each electrically conductively connected to a negative pole of the electric cell 6. The freely assignable connections A and B are not connected to the electric cell 6, but are only connected among one another to connections of the same type. Thus, the freely assignable connection A of the contacting unit 41 is connected to the freely assignable connection A of the contacting unit 42. The same applies to the freely assignable connection B of the contacting unit 41, which is connected to the freely assignable connection B of the contacting unit 42. The freely assignable connections moreover, are also electrically conductively connected to the respective connections of the same type of the remaining contacting units 43 to 46. The electrical cell 6 is designed as a secondary battery.
It is additionally clearly visible in
In
A pole shoe 7+, 7− is attached to each of the positive pole connection of the contacting unit 41 of the first battery module 1 and the negative pole connection of the contacting unit 41 of the first battery module 1. The pole shoes can be designed either as a sleeves or as bolts, and can be plugged or screwed into the respective connection 5. Externally the respective pole shoe 7 represents then positive or negative pole of the battery arrangement 10 respectively.
It can be further seen that between each of the contacting units 42 of the first battery module 1 and the contacting unit 41′ of the second battery module 1′ a connecting sleeve 8 is arranged, which can also alternatively be configured as a threaded connecting bolt. The connecting sleeve 8 represents the electrically conducting connection between the positive pole connection of the contacting unit of the first battery module 1 and the positive pole connection of the contacting unit 41′ of the second battery module 1′. This wiring of the two battery modules 1, 1′ results in a parallel connection of the battery modules 1, 1′, as can be seen in simplified form from the circuit diagram shown below it.
It can be seen that, unlike the arrangement shown in
Overall, this results in a parallel circuit connection among the battery modules 1, of the respective groups 111, 112. The two groups 111, 112 are thus connected one after another in series. Overall, this results in the accompanying circuit diagram of the battery 10.
The two groups 111, 112 are arranged in
Between two groups 111, 112 of battery modules 11, 12 a gap is provided. This gap 12 serves to remove or supply heat. For efficient supply or dissipation of heat, a thermal conduction plate 13 is arranged in the gap 12. Alternatively, a thermally conducting medium, in particular a thermally conducting gas or a thermally conducting liquid, can also be arranged in the gap 12 or can permeate the gap.
In the case where a flow-capable thermally conducting medium is provided, which has an electrical conductivity, unneeded connections which may come into contact with the medium are sealed off by means of sealing plugs, not shown.
In
It can be seen that the battery modules according to the invention can be used for battery arrangements of the most diverse configurations. In particular, the battery modules can be attached in the most diverse geometric arrangements. This means that the typical bulky block format of conventional battery units no longer applies and is replaced with a flexible modular system, which also allows small irregularly sized construction spaces in the vehicle to be exploited, as is shown by means of
As well as the components 18, a plurality of battery modules 1 can be identified, which are chained together in an apparently random fashion. However, with the battery modules 1 the space available between the components 18 is utilised in an optimal way. In particular, the battery arrangement formed from the plurality of battery modules 1 is only assembled from the individual battery modules 1 at the final assembly stage of the vehicle. In this process, the individual components 18 are first mounted in the engine compartment 19.
Then, the battery modules 1 are arranged around the components 18 and joined together. At least one first battery module 1 is fixedly mounted in the engine compartment 19 wherein it is fixed onto a module of the vehicle or onto a component which is preferably already fixedly connected to the vehicle. Then, further battery modules 1 are mounted and at the same time at least indirectly connected to the first battery module.
Number | Date | Country | Kind |
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10 2009 006 465.6 | Jan 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP10/00355 | 1/21/2010 | WO | 00 | 3/13/2012 |