The present invention relates to a battery module.
It is known that a battery module made up of a plurality of batteries connected in series serves as a power supply for vehicles or other uses that require high output voltage, for example. PTL 1 discloses a power storage module that includes a battery stack incorporating a plurality of stacked flat batteries, a pair of end plates disposed on both ends of the battery stack, a pair of restraint members between which the battery stack and the pair of the end plates are put, and bolts to fasten the restraint members to main surfaces of the end plates.
In recent years, battery modules have been required to offer higher output voltages. To satisfy this demand, numbers of batteries stacked in battery modules are on the increase. Meanwhile, the battery module gets larger with an increase in the number of the stacked batteries. Thus, demand for downsizing of battery modules is also growing.
The present invention has been accomplished in light of this situation. It is an object of the present invention to provide a technique for downsizing a battery module.
A battery module is provided in accordance with an aspect of the present invention. The battery module includes a battery stack having a plurality of stacked batteries and a pair of end plates disposed on both ends of the battery stack in a stacking direction in which the batteries are stacked. The end plates each include two thin-walled parts at both ends in a direction perpendicular to the stacking direction and a thick-walled part disposed between the two thin-walled parts. The thick-walled part is thicker than the thin-walled parts in the stacking direction. The battery module further includes a pair of restraint members each including a stacked part stacked on a surface of each of the thin-walled parts remote from the battery stack and a fastener to fasten the stacked part of one of the restraint members to one of the thin-walled parts and to fasten the stacked part of the other of the restraint members to the other of the thin-walled parts. The battery stack and the pair of the end plates are sandwiched between the pair of the restraint members in the stacking direction.
A battery module according to the present invention can come down in size.
Hereinafter, the present invention will be described based on preferred exemplary embodiments with reference to the drawings. The exemplary embodiments are exemplifications and should not limit the invention. All the features described in the exemplary embodiments and a combination thereof are not necessarily essential to the invention. Identical reference marks are assigned to identical or equivalent components, members, processes illustrated in the drawings, and the repeated description thereof is omitted as appropriate. Further, scales or shapes of parts illustrated in the drawings are conveniently set to facilitate the description, and should not be interpreted restrictively unless otherwise mentioned. Even identical members may slightly differ from each other in scale or extent between the drawings. Additionally, the terms “first”, “second”, and the like used in the present description and claims should not represent any order or importance, but are intended to distinguish between one configuration and another configuration.
For example, each battery 12 is a rechargeable secondary battery, such as a lithium ion battery, a nickel-hydrogen battery, or a nickel-cadmium battery. Battery 12 is a so-called prismatic battery. The plurality of batteries 12 is stacked at predetermined intervals such that main surfaces of adjacent batteries 12 face each other. The “stack” herein denotes that a plurality of components is arranged in any one direction. Thus, the scope of “stacked batteries 12” includes cases in which the plurality of batteries 12 is arranged in a horizontal direction. A positive electrode terminal of one of two adjacent batteries 12 is electrically connected with a negative electrode terminal of the other battery via a bus bar. The bus bar is a strip-shaped metal plate, for example. One end of the bus bar is electrically connected in series to the positive electrode terminal of one battery 12, and the other end of the bus bar is electrically connected in series to the negative electrode terminal of other battery 12. Two adjacent batteries 12 may be arrayed such that positive electrode terminal 22a of one battery 12 is adjacent to positive electrode terminal 22a of other battery 12. For example, if two adjacent batteries 12 are in parallel connection, batteries 12 are arrayed such that output terminals 22 of an identical polarity are adjacent to each other.
Battery stack 2 includes a plurality of separators 14. Separator 14 is also called an insulating spacer and is formed of resin having an insulation property, for example. Separator 14 is disposed between batteries 12 and between battery 12 and end plate 4.
Battery stack 2 is sandwiched between the pair of end plates 4. The pair of end plates 4 is disposed on both ends of battery stack 2 in stacking direction X in which batteries 12 are stacked (a direction indicated by arrow X in
The pair of restraint members 6 is arrayed in direction Y (a direction indicated by arrow Y in
Covering 8 is also called a top cover and is disposed so as to cover a surface of battery stack 2 adjacent to the projecting output terminals of batteries 12. Covering 8 is made of a resin having an insulation property, for example. Covering 8 prevents condensed water, dust, and other foreign matter from coming into contact with parts such as output terminals 22 of batteries 12, the bus bars, and valves 24 described later.
Fastener 16 is a component used to fasten the pair of restraint members 6 to the pair of end plates 4. Fasteners 16 fasten stacked parts 44 of restraint members 6 to end plates 4. Fastener 16 has protrusion 46 projecting from stacked part 44 in stacking direction X. In the present exemplary embodiment, fastener 16 is a fastening screw, for example. Protrusion 46 is a head of the fastening screw.
Battery module 1 is assembled as follows, for example. Specifically, first, the plurality of batteries 12 and the plurality of separators 14 are alternately stacked, and are sandwiched between the pair of end plates 4. Accordingly, an assemblage is formed. Then, the pair of restraint members 6 is mounted on this assemblage. The assemblage partly enters a space between the pairs of stacked parts 44 of restraint members 6. Each restraint member 6 is aligned such that through holes 6c overlap screw holes 4a of end plates 4.
Then, fasteners 16 are inserted into through holes 6c and are screwed into screw holes 4a. As a result, the plurality of batteries 12 and the plurality of separators 14 are fastened together by the pair of end plates 4 and the pair of restraint members 6. The plurality of batteries 12 is tightened by restraint members 6 in stacking direction X of batteries 12. In this state, the bus bars are electrically connected to the output terminals of batteries 12. Subsequently, covering 8 is attached to a top surface of battery stack 2. Battery module 1 is obtained through the above-described steps.
Next, a detailed description will be given of structures of battery 12, separator 14, end plate 4, and restraint member 6.
In the present exemplary embodiment, a side provided with the sealing body serves as top surface n of battery 12, and an opposite side serves as a bottom surface of battery 12. Further, battery 12 has two main surfaces connecting top surface n and the bottom surface. This main surface is a surface having a largest area among six surfaces of battery 12. Remaining two surfaces excluding top surface n, the bottom surface, and the two main surfaces serve as side surfaces of battery 12. A top surface side of batteries 12 serves as the top surface of battery stack 2, and a bottom surface side of batteries 12 serves as a bottom surface of battery stack 2.
Battery 12 has valve 24 on a surface to release gas produced inside battery 12. In the present exemplary embodiment, battery 12 has valve 24 on top surface n. Valve 24 is disposed between a pair of output terminals 22 of sealing plate 20. Specifically, valve 24 is disposed substantially at a center of sealing plate 20 in the longitudinal direction. Valve 24 can be opened to release internal gas when internal pressure of exterior can 18 rises to a predetermined value or more. Valve 24 is also called a safety valve or a vent.
The plurality of batteries 12 is disposed such that the main surfaces of adjacent batteries 12 face each other and output terminals 22 face in an identical direction (for convenience of description, upward in a vertical direction in this example). Two adjacent batteries 12 are arrayed such that positive electrode terminal 22a of one of the batteries is adjacent to negative electrode terminal 22b of the other battery. Positive electrode terminal 22a and negative electrode terminal 22b are electrically connected via a bus bar.
Top surface n, the bottom surface, and the side surfaces of battery 12 are covered with wall 14b. This can suppress a short circuit between adjacent batteries 12 or between battery 12 and end plate 4, which can be caused by, for example, dew condensation on a surface of battery 12 or end plate 4. In other words, a creepage distance between adjacent batteries 12 or between battery 12 and end plate 4 can be secured by wall 14b. In particular, wall 14b covers top surface n of battery 12, whereby the above-described short circuit can be further suppressed. In the present exemplary embodiment, a tip of wall 14b of one of two adjacent separators 14 abuts on a periphery of plane 14a of the other separator. Therefore, battery 12 is housed in a space formed by plane 14a and wall 14b. In the present exemplary embodiment, separator 14 holds battery 12 by way of wall 14b.
Wall 14b covering top surface n of battery 12 has cutouts 26 at positions corresponding to output terminals 22 to expose output terminals 22 to the outside. Wall 14b covering top surface n of battery 12 has opening 28 at a position corresponding to valve 24 to expose valve 24 to the outside. Wall 14b covering the side surfaces of battery 12 has cutouts 32 to expose the side surfaces of battery 12.
A surface of thick-walled part 36 remote from battery stack 2 forms plane 38 extending parallel to a surface of the thick-walled part adjacent to battery stack 2. Plane 38 possessed by thick-walled part 36 facilitates installation of a plurality of battery modules 1. Boundary 40 between thin-walled part 34 and thick-walled part 36 has a round shape. Corner 42 of thick-walled part 36, i.e. a place where a lateral surface connecting boundary 40 with plane 38 and plane 38 meets, has a round shape. Round-shaped boundary 40 and corner 42 hinder stress applied to end plate 4 in response to expansion of battery 12 from being concentrated on boundary 40 and corner 42. Preferably, lateral surface 41 connecting boundary 40 with corner 42 is tilted relative to stacking direction X in which to stack the plurality of batteries 12 that constitutes battery stack 2 (see
Plane 6a is provided with opening 6d to expose the side surface of battery stack 2. Opening 6 is disposed so as to face cutouts 32 of separators 14. Opening 6d contributes to a reduction in weight of restraint member 6. Restraint member 6 may be provided with a plurality of openings as needed. In assembled battery module 1, wall 14b is positioned between restraint member 6 and battery 12 (see
The plurality of batteries 12 is tightened by the pair of restraint members 6 in stacking direction X of batteries 12 and is thereby aligned in stacking direction X. Furthermore, bottom surfaces of batteries 12 make contact with lower eaves parts 6b of restraint members 6 with separators 14 interposed therebetween, and top surfaces of batteries 12 make contact with upper eaves parts 6b of restraint members 6 with separators 14 interposed therebetween. This configuration aligns the plurality of the batteries in a vertical direction.
Next, a fastening structure of end plates 4 and restraint members 6 in battery module 1 will be described in detail.
In
As shown in
Meanwhile, as shown in
End plate 4 also has thick-walled part 36. If a number of batteries 12 is increased, mass of battery module 1 increases. Both ends of end plate 4 are fastened to restraint members 6. Accordingly, if an impact due to a vehicle collision or other reason is exerted on battery module 1, force is applied to end plate 4 such that a middle of end plate 4 is pressed outward. This force increases with a rise in the mass of batteries 12. This requires end plates 4 to provide improved stiffness. To meet this requirement, end plate 4 has thick-walled part 36 and hence provides improved stiffness. This results in an improvement in stiffness of battery module 1.
Thick-walled part 36 projects outward of end plate 4 in stacking direction X and into a region between two fasteners 16. Thus, thick-walled part 36 is disposed in an intrinsically dead space between two fasteners 16. This configuration can improve a rate of utilization of space in battery module 1. This configuration prevents thick-walled part 36 from contributing to an increase in the dimension of battery module 1 in stacking direction X.
In the present exemplary embodiment, as shown in
As shown in
As described above, battery module 1 according to the present exemplary embodiment includes battery stack 2, the pair of end plates 4 disposed on both ends of battery stack 2, the pair of restraint members 6 to sandwich battery stack 2 and the pair of end plates 4 therebetween in stacking direction X of batteries 12, and fasteners 16 to fasten restraint members 6 to end plates 4. Each end plate 4 has two thin-walled parts 34 at both ends in direction B perpendicular to stacking direction X and thick-walled part 36 between two thin-walled parts 34. Restraint member 6 has stacked parts 44 that are stacked on surfaces of thin-walled parts 34. Stacked parts 44 are fastened to thin-walled parts 34.
Since restraint members 6 are fastened to thin-walled parts 34 in this way, battery module 1 can be made shorter in stacking direction X than battery module 900 that includes end plates 904 having a uniform thickness. As a result, battery module 1 can come down in size.
End plate 4 has thick-walled part 36 between two thin-walled parts 34 and hence provides improved stiffness. In other words, end plate 4 ensures stiffness because of thick-walled part 36 and thus end plate 4 can have thin-walled parts 34 that can possibly lower the stiffness of end plate 4 because of the thin thickness. If end plate 4 simply gets thicker to offer increased stiffness, the dimension of battery module 1 increases. In contrast, end plates 4 in the present exemplary embodiment ensure stiffness because of thick-walled parts 36 while thin-walled parts 34 contribute to downsizing of battery module 1.
Since thick-walled part 36 is disposed between two thin-walled parts 34, a space between two fasteners 16 that has conventionally not been used is efficiently utilized. This configuration can improve the rate of utilization of space in battery module 1 and allows battery module 1 to be made more compact.
Dimensions of end plate 4, restraint member 6, and fastener 16 are specified such that thickness A, a sum of thickness a1 of thin-walled part 34, thickness a2 of stacked part 44, and thickness a3 of protrusion 46, is equal to thickness B of thick-walled part 36. As a result, battery module 1 can achieve a balance between downsizing and stiffness improvement at a high level. The difference in thickness between thin-walled part 34 and thick-walled part 36 is set to a value in a range of greater than 0 mm to less than 10.7 mm. Thus, battery module 1 can achieve both downsizing and weight reduction.
The present invention is not limited to the above-described exemplary embodiment, and modifications, such as various design changes, can be added thereto based on knowledge of the person of ordinary skill in the art. The modified exemplary embodiments are also included in the scope of the present invention. A new exemplary embodiment made by adding modifications to the above-described exemplary embodiment has effects of the combined or modified exemplary embodiments.
In the above-described exemplary embodiment, battery 12 is a prismatic battery. However, a shape of battery 12 is not particularly limited and may be cylindrical, for example. Further, a number of batteries 12 included in battery stack 2 is not particularly limited. Moreover, exterior can 18 may be covered with an insulating sheet, such as a shrink tube.
Any desired combinations of the above-described components and converted expressions of the present invention in methods, devices, systems, and other similar entities are still effective as aspects of the present invention.
Number | Date | Country | Kind |
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2016-137774 | Jul 2016 | JP | national |
This application is the U.S. National Phase under 35 U.S.C. § 371 of International Patent Application No. PCT/JP2017/024473, filed on Jul. 4, 2017, which in turn claims the benefit of Japanese Application No. 2016-137774, filed on Jul. 12, 2016, the entire disclosures of which Applications are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/024473 | 7/4/2017 | WO | 00 |