A growing number of surgical instruments are powered by one or more battery cells. Such instruments include a variety of electrically powered implements and may be used in a variety of surgical environments.
Battery-powered surgical instruments often utilize primary cells, which are pre-charged and often intended for a single discharge (e.g., one use). Using single discharge cells may address certain difficulties associated with re-sterilizing and recharging cells. Primary cells, however, present challenges related to shipping, storage and disposal. For example, charged cells can result in hazardous waste if not properly discharged since they may be only used once and still have significant amount of charge left. To mitigate the-risks, many jurisdictions have regulations governing the conditions under which cells may be shipped and disposed. Cells and batteries with higher amounts of stored energy are required to be shipped, stored, and disposed of with safety measures that are more stringent and often more expensive.
Improvements are needed.
It may be desirable to remove a core of tissue from other target tissue sites including, but not limited to, the lungs, the liver, pancreas, or gastrointestinal (GI) tract, for which managing post-coring bleeding may be desired. A core of tissue may have a prescribed (e.g., pre-defined) shape (e.g., columnar) and dimension based on a coring apparatus. Such coring apparatus may be used to core the same or substantially the same shaped tissue core in a repeatable manner. Such coring may be distinguished from other tissue removal, for example using scissors or scalpel, where the cut tissue will not have a pre-defined shape or dimensions.
The present disclosure comprises methods and devices relating to removing a core of tissue from a tissue site. Such coring may further comprise introducing a tissue resection device to a tissue site, using the tissue resection device to create a core of tissue, removing the core of tissue from the body to create a tissue cavity, and sealing the tissue cavity.
Methods for coring tissue may comprise disposing a tissue resection device at a target tissue site, causing the tissue resection device to resect a core of tissue from the target tissue site, and removing the core of tissue from the body, wherein the removing the core of tissue from the body creates a core cavity at the target tissue site. The core of tissue comprises at least a portion of a tissue lesion. The resecting the core of tissue from the target tissue site may comprise mechanical transection. The resecting the core of tissue from the target tissue site may comprise the delivery of radiofrequency energy. The resecting the core of tissue from the target tissue site may comprise mechanical compression and the delivery of radiofrequency energy. The resecting the core of tissue from the target tissue site may comprise transection with an energized wire. The resecting the core of tissue from the target tissue site may comprise one of more of mechanical compression, the delivery of radiofrequency energy, the delivery of microwave energy, the delivery of ultrasonic energy, or transection with an energized wire. Other resection devices and procedures may be used. The resection device may be configured for one or more of mechanical compression, the delivery of radiofrequency energy, the delivery of microwave energy, the delivery of ultrasonic energy, or transection with an energized wire.
A surgical instrument comprising: an end effector comprising: a first clamping element comprising a helical coil; a second clamping element, the second clamping element being positioned to oppose at least a portion of the first clamping element; a first and second electrode configured for the delivery of radiofrequency energy for sealing tissue; and a cutting element configured for the transection of at least a portion of the sealed tissue; a handle operatively coupled to the end effector, wherein the handle comprises a trigger to actuate the end effector, the handle comprising a battery dock; the battery dock comprising a protruding member; and a battery unit attachable to the battery dock, wherein the battery unit is in electrical contact with at least one of the handle and the end effector when attached to the battery dock, and wherein the battery unit comprises: a casing; an anode and a first cathode positioned within the casing; and a translatable discharge drain, wherein, upon attachment of the battery unit to the battery dock, the protruding member contacts the discharge drain and the discharge drain translates with respect to casing to electrically couple the first anode of the battery unit to the first cathode of the battery unit.
A surgical instrument comprising: an end effector configured to core tissue; a handle operatively coupled to the end effector, wherein the handle comprises a trigger to actuate the end effector, the handle comprising a battery dock; the battery dock comprising a protruding member; and a battery unit attachable to the battery dock, wherein the battery unit is in electrical contact with at least one of the handle and the end effector when attached to the battery dock, and wherein the battery unit comprises: a casing; an anode and a first cathode positioned within the casing; and a translatable discharge drain, wherein, upon attachment of the battery unit to the battery dock, the protruding member contacts the discharge drain and the discharge drain translates with respect to casing to electrically couple the first anode of the battery unit to the first cathode of the battery unit.
A surgical instrument comprising: an end effector configured for coring tissue, the wherein the end effector comprises: a first clamping element comprising a helical coil and a first electrode; a second clamping element comprising a second electrode, the second clamping element being positioned to oppose at least a portion of the first clamping element; and a cutting element configured for the transection of tissue; and a battery assembly, comprising a control circuit comprising a battery, a memory coupled to the battery, and a processor coupled to the memory and the battery, wherein the processor is configured to generate a digital waveform; and a handle assembly comprising a first stage circuit coupled to the processor, the first stage circuit comprising a digital-to-analog (DAC) converter and a first stage amplifier circuit, wherein the DAC is configured to receive the digital waveform and convert the digital waveform into an analog waveform, wherein the first stage amplifier circuit is configured to receive and amplify the analog waveform, wherein the battery assembly and the end effector are configured to mechanically and electrically connect to the handle assembly, and wherein the end effector is configured to receive the analog waveform.
A surgical instrument comprising: an end effector configured for coring tissue; a battery assembly, comprising a control circuit comprising a battery, a memory coupled to the battery, and a processor coupled to the memory and the battery, wherein the processor is configured to generate a digital waveform; and a handle assembly comprising a first stage circuit coupled to the processor, the first stage circuit comprising a digital-to-analog (DAC) converter and a first stage amplifier circuit, wherein the DAC is configured to receive the digital waveform and convert the digital waveform into an analog waveform, wherein the first stage amplifier circuit is configured to receive and amplify the analog waveform, wherein the battery assembly and the end effector are configured to mechanically and electrically connect to the handle assembly, and wherein the end effector is configured to receive the analog waveform.
A surgical instrument, comprising: a control circuit comprising a memory coupled to a processor, wherein the processor is configured to cause generation of a digital waveform; a handle assembly comprising a common first stage circuit coupled to the processor, the common first stage circuit configured to receive the digital waveform, convert the digital waveform into an analog waveform, and amplify the analog waveform; and an end effector assembly configured for coring tissue, the wherein the assembly comprises: at least one clamping element comprising a helical coil, a first electrode coupled to the common first stage circuit to receive an analog waveform; element being positioned to oppose at least a portion of the clamping element; and a cutting element configured for the transection of tissue, wherein the end effector assembly is configured to mechanically and electrically connect to the handle assembly.
A surgical instrument, comprising: a control circuit comprising a memory coupled to a processor, wherein the processor is configured to cause generation of a digital waveform; a handle assembly comprising a common first stage circuit coupled to the processor, the common first stage circuit configured to receive the digital waveform, convert the digital waveform into an analog waveform, and amplify the analog waveform; and an end effector assembly configured for coring tissue, wherein the end effector assembly is configured to mechanically and electrically connect to the handle assembly.
The following drawings show generally, by way of example, but not by way of limitation, various examples discussed in the present disclosure. In the drawings:
The present disclosure relates to systems and methods for coring tissue. Various tissue and sites may benefit from the disclosed systems and methods.
A core of tissue may have a prescribed (e.g., pre-defined) shape (e.g., columnar) and dimension based on a coring apparatus. Such coring apparatus may be used to core the same or substantially the same shaped tissue core in a repeatable manner. Such coring may be distinguished from other tissue removal, for example using scissors or scalpel, where the cut tissue will not have a pre-defined shape or dimensions.
Certain embodiments may be directed to a surgical instrument having an end effector and a handle operatively coupled to the end effector.
The handle may have a trigger to actuate the end effector and a battery dock that has a protruding member. As described herein, the surgical instrument may include a battery unit 100.
The battery unit 100 may have a casing 102 and a plurality of cells positioned within the casing, where at least a portion of the plurality of cells are not electrically connected to one another. Finger grips 110 on the sides of the casing 102 may enable the user to insert or remove the battery unit 100 from the battery dock 500 (see below). In addition, the battery unit 100 has unit clips 106 to hold it in place when inserted into the battery dock 500. The battery unit 100 has an interior cavity 108 shaped to mate with the protruding member 858 of the battery dock 500. A cover or cap 104 may cover the batteries 206 and the discharge switch from view in this embodiment. The cover 104 may be attached to the casing 102 by means of cover clips 112 as shown in this embodiment though other options such as mechanical latches may also be used.
The discharge switch may be mechanically biased towards a position, where the discharge switch is held in the open position by a non-conductive portion of the casing. The discharge switch may be translated into the closed position by the protruding member 858 upon attachment of the battery unit 100 into the battery compartment of a surgical instrument.
Battery unit 100 may be attachable to a battery dock 500 in this embodiment by means of unit clips 106.
Also, various embodiments may be directed to a surgical instrument comprising a battery dock 500 and a battery unit 100.
Additionally, various embodiments may be directed to a surgical system having a surgical device having a battery dock. The surgical system may also have a battery unit 100, where the battery unit has a first and second grouping of cells and a translatable battery drain 812 positioned proximate the first and second grouping of cells. The translatable battery drain 812 may have a first and second set of contacts (816, 818, 836, 838); where, in a first position, the first and second set of contacts are not electrically coupled to first and second grouping of cells. In a second position, the first set of contacts may be electrically coupled to the first grouping of cells and the second set of contacts is electrically coupled to the second grouping of cells. The translatable battery drain 812 may translate from the first position to the second position upon attachment of the battery unit 100 to the battery dock 500.
A replaceable battery confers several advantages to the use of the tissue coring device. By not having an attached power cord, the user is free to rotate the device (and similarly the helical coil end effector) into the target tissue site without worrying about the power cord wrapping around the device. A battery operated device also may not require a complex system of gears and motors to automatically rotate the device to gradually cut and set a core of tissue. Instead, the rotation may be manually applied by the user. This helps simplify the design of the internal components of the tissue coring device.
Electrosurgical instruments for applying electrical energy to tissue in order to treat and/or destroy the tissue are finding increasingly widespread applications in surgical procedures. Depending upon specific instrument configurations and operational parameters, electrosurgical instruments can provide simultaneous or near-simultaneous cutting of tissue and hemostasis by coagulation, desirably minimizing patient trauma. An electrosurgical instrument typically includes a hand piece, an instrument having a distally-mounted end effector (e.g., one or more electrodes). The end effector can be positioned against the tissue such that electrical current is introduced into the tissue. Electrosurgical instruments can be configured for bipolar or monopolar operation. During bipolar operation, current is introduced into and returned from the tissue by active and return electrodes, respectively, of the end effector. During monopolar operation, current is introduced into the tissue by an active electrode of the end effector and returned through a return electrode (e.g., a grounding pad) separately located on a patient's body. Heat generated by the current flowing through the tissue may form hemostatic seals within the tissue and/or between tissues and thus may be particularly useful for sealing blood vessels, for example. The end effector of an electrosurgical instrument also may include a cutting member that is movable relative to the tissue and the electrodes to transect the tissue.
Electrical energy applied by an electrosurgical instrument can be transmitted to the instrument by a generator in communication with the hand piece. The electrical energy may be in the form of radio frequency (“RF”) energy. RF energy is a form of electrical energy that may be in the frequency range of 200 kilohertz (kHz) to 1 megahertz (MHz). In application, an electrosurgical instrument can transmit low frequency RF energy through tissue, which causes ionic agitation, or friction, in effect resistive heating, thereby increasing the temperature of the tissue. Because a sharp boundary is created between the affected tissue and the surrounding tissue, surgeons can operate with a high level of precision and control, without sacrificing un-targeted adjacent tissue. The low operating temperatures of RF energy is useful for removing, shrinking, or sculpting soft tissue while simultaneously sealing blood vessels. RF energy works particularly well on connective tissue, which is primarily comprised of collagen and shrinks when contacted by heat.
The RF energy may be in a frequency range described in EN 60601-2-2:2009+A11:2011, Definition 201.3.218—HIGH FREQUENCY. For example, the frequency in monopolar RF applications may be typically restricted to less than 5 MHz. However, in bipolar RF applications, the frequency can be almost anything. Frequencies above 200 kHz can be typically used for monopolar applications in order to avoid the unwanted stimulation of nerves and muscles that would result from the use of low frequency current. Lower frequencies may be used for bipolar applications if the risk analysis shows the possibility of neuromuscular stimulation has been mitigated to an acceptable level. Normally, frequencies above 5 MHz are not used in order to minimize the problems associated with high frequency leakage currents. Higher frequencies may, however, be used in the case of bipolar applications. It is generally recognized that 10 mA is the lower threshold of thermal effects on tissue.
In one aspect, the present disclosure provides a surgical instrument. The surgical instrument comprises a battery assembly, comprising a control circuit comprising a battery, a memory coupled to the battery, and a processor coupled to the memory and the battery, wherein the processor is configured to generate a digital waveform; a handle assembly comprising a first stage circuit coupled to the processor, the first stage circuit comprising a digital-to-analog (DAC) converter and a first stage amplifier circuit, wherein the DAC is configured to receive the digital waveform and convert the digital waveform into an analog waveform, wherein the first stage amplifier circuit is configured to receive and amplify the analog waveform; and an end effector assembly comprising a clamping element in the form of a helical coil shaped electrode capable of receiving the analog waveform, and apply the analog waveform to a load; wherein the battery assembly and the end effector assembly are configured to mechanically and electrically connect to the handle assembly.
In another aspect, the present disclosure provides a surgical instrument. The surgical instrument comprises a control circuit comprising a memory coupled to a processor, wherein the processor is configured to generate a digital waveform; a handle assembly comprising a common first stage circuit coupled to the processor, the common first stage circuit configured to receive the digital waveform, convert the digital waveform into an analog waveform, and amplify the analog waveform; and an end effector assembly comprising a helical electrode coupled to the common first stage amplifier circuit to receive the analog waveform; wherein the end effector assembly is configured to mechanically and electrically connect to the handle assembly.
In one or more various aspects, related systems include but are not limited to circuitry and/or programming for effecting herein-referenced method aspects; the circuitry and/or programming can be virtually any combination of hardware, software, and/or firmware configured to affect the herein-referenced method aspects depending upon the design choices of the system designer. Further, it is understood that any one or more of the described forms, expressions of forms, examples, can be combined with any one or more of the other following-described forms, expressions of forms, and examples.
The present disclosure comprises at least the following aspects:
Aspect 1. A surgical instrument comprising: an end effector comprising: a first clamping element comprising a helical coil; a second clamping element, the second clamping element being positioned to oppose at least a portion of the first clamping element; a first and second electrode configured for delivery of radiofrequency energy for sealing tissue; and a cutting element configured for transection of at least a portion of the sealed tissue; a handle operatively coupled to the end effector, wherein the handle comprises a trigger to actuate the end effector, the handle comprising a battery dock; the battery dock comprising a protruding member; and a battery unit attachable to the battery dock, wherein the battery unit is in electrical contact with at least one of the handle and the end effector when attached to the battery dock, and wherein the battery unit comprises: a casing; an anode and a first cathode positioned within the casing; and a translatable discharge drain, wherein, upon attachment of the battery unit to the battery dock, the protruding member contacts the discharge drain and the discharge drain translates with respect to casing to electrically couple the first anode of the battery unit to the first cathode of the battery unit.
Aspect 2. The surgical instrument of aspect 1, wherein the discharge drain comprises a first contact and a second contact, and at least one resistive element electrically coupled to the first and second contact, wherein, upon attachment of the battery unit to the battery dock, the discharge drain electrically couples the anode to the cathode through the at least one resistive element.
Aspect 3. The surgical instrument of aspect 2, wherein the at least one resistive element has a resistance in a range of about 90 ohms to about 110 ohms.
Aspect 4. The surgical instrument of any one of aspects 1-3, wherein the anode comprises a first anode and the cathode comprises a first cathode, wherein the battery unit comprises a second anode and a second cathode positioned within the casing and wherein, upon attachment of the battery unit to the battery dock, the discharge drain electrically couples the second anode to the second cathode.
Aspect 5. The surgical instrument of any one of aspects 1-4, wherein the battery unit comprises at least one cell selected from the group consisting of a CR123 cell and a CR2 cell.
Aspect 6. A surgical instrument comprising: an end effector configured to core tissue; a handle operatively coupled to the end effector, wherein the handle comprises a trigger to actuate the end effector, the handle comprising a battery dock; the battery dock comprising a protruding member; and a battery unit attachable to the battery dock, wherein the battery unit is in electrical contact with at least one of the handle and the end effector when attached to the battery dock, and wherein the battery unit comprises: a casing; an anode and a first cathode positioned within the casing; and a translatable discharge drain, wherein, upon attachment of the battery unit to the battery dock, the protruding member contacts the discharge drain and the discharge drain translates with respect to casing to electrically couple the first anode of the battery unit to the first cathode of the battery unit.
Aspect 7. The surgical instrument of aspect 6, wherein the discharge drain comprises a first contact and a second contact, and at least one resistive element electrically coupled to the first and second contact, wherein, upon attachment of the battery unit to the battery dock, the discharge drain electrically couples the anode to the cathode through the at least one resistive element.
Aspect 8. The surgical instrument of aspect 7, wherein the at least one resistive element has a resistance in a range of about 90 ohms to about 110 ohms.
Aspect 9. The surgical instrument of any one of aspects 6-8, wherein the anode comprises a first anode and the cathode comprises a first cathode, wherein the battery unit comprises a second anode and a second cathode positioned within the casing and wherein, upon attachment of the battery unit to the battery dock, the discharge drain electrically couples the second anode to the second cathode.
Aspect 10. The surgical instrument of any one of aspects 6-9, wherein the battery unit comprises at least one cell selected from the group consisting of a CR123 cell and a CR2 cell.
Aspect 11. A surgical instrument comprising: an end effector configured for coring tissue, wherein the end effector comprises: a first clamping element comprising a helical coil and a first electrode; a second clamping element comprising a second electrode, the second clamping element being positioned to oppose at least a portion of the first clamping element; and a cutting element configured for transection of tissue; and a battery assembly, comprising a control circuit comprising a battery, a memory coupled to the battery, and a processor coupled to the memory and the battery, wherein the processor is configured to generate a digital waveform; and a handle assembly comprising a first stage circuit coupled to the processor, the first stage circuit comprising a digital-to-analog (DAC) converter and a first stage amplifier circuit, wherein the DAC is configured to receive the digital waveform and convert the digital waveform into an analog waveform, wherein the first stage amplifier circuit is configured to receive and amplify the analog waveform, wherein the battery assembly and the end effector are configured to mechanically and electrically connect to the handle assembly, and wherein the end effector is configured to receive the analog waveform.
Aspect 12. A surgical instrument comprising: an end effector configured for coring tissue; a battery assembly, comprising a control circuit comprising a battery, a memory coupled to the battery, and a processor coupled to the memory and the battery, wherein the processor is configured to generate a digital waveform; and a handle assembly comprising a first stage circuit coupled to the processor, the first stage circuit comprising a digital-to-analog (DAC) converter and a first stage amplifier circuit, wherein the DAC is configured to receive the digital waveform and convert the digital waveform into an analog waveform, wherein the first stage amplifier circuit is configured to receive and amplify the analog waveform, wherein the battery assembly and the end effector are configured to mechanically and electrically connect to the handle assembly, and wherein the end effector is configured to receive the analog waveform.
Aspect 13. A surgical instrument, comprising: a control circuit comprising a memory coupled to a processor, wherein the processor is configured to cause generation of a digital waveform; a handle assembly comprising a common first stage circuit coupled to the processor, the common first stage circuit configured to receive the digital waveform, convert the digital waveform into an analog waveform, and amplify the analog waveform; and an end effector assembly configured for coring tissue, wherein the assembly comprises: at least one clamping element comprising a helical coil, a first electrode coupled to the common first stage circuit to receive an analog waveform; element being positioned to oppose at least a portion of the at least one clamping element; and a cutting element configured for transection of tissue, wherein the end effector assembly is configured to mechanically and electrically connect to the handle assembly.
Aspect 14. A surgical instrument, comprising: a control circuit comprising a memory coupled to a processor, wherein the processor is configured to cause generation of a digital waveform; a handle assembly comprising a common first stage circuit coupled to the processor, the common first stage circuit configured to receive the digital waveform, convert the digital waveform into an analog waveform, and amplify the analog waveform; and an end effector assembly configured for coring tissue, wherein the end effector assembly is configured to mechanically and electrically connect to the handle assembly.
Aspect 15. A surgical instrument comprising: a handle operatively coupled to an instrument, wherein the handle comprises a trigger to actuate a function of the instrument, the handle comprising a battery dock; the battery dock comprising a protruding member; and a battery unit attachable to the battery dock, wherein the battery unit is in electrical contact with at least one of the handle and the instrument when attached to the battery dock, and wherein the battery unit comprises: a casing; an anode and a first cathode positioned within the casing; and a translatable discharge drain, wherein, upon attachment of the battery unit to the battery dock, the protruding member contacts the discharge drain and the discharge drain translates with respect to casing to electrically couple the first anode of the battery unit to the first cathode of the battery unit.
Aspect 16. The surgical instrument of aspect 15, wherein the discharge drain comprises a first contact and a second contact, and at least one resistive element electrically coupled to the first and second contact, wherein, upon attachment of the battery unit to the battery dock, the discharge drain electrically couples the anode to the cathode through the at least one resistive element.
Aspect 17. The surgical instrument of aspect 16, wherein the at least one resistive element has a resistance in a range of about 90 ohms to about 110 ohms.
Aspect 18. The surgical instrument of any one of aspects 15-17, wherein the anode comprises a first anode and the cathode comprises a first cathode, wherein the battery unit comprises a second anode and a second cathode positioned within the casing and wherein, upon attachment of the battery unit to the battery dock, the discharge drain electrically couples the second anode to the second cathode.
Aspect 19. The surgical instrument of any one of aspects 15-17, wherein the battery unit comprises at least one cell selected from the group consisting of a CR123 cell and a CR2 cell.
Although shown and described is what is believed to be the most practical and preferred embodiments, it is apparent that departures from specific designs and methods described and shown will suggest themselves to those skilled in the art and may be used without departing from the spirit and scope of the invention. For example, the systems, devices and methods described herein for removal of lesions from the lung. It will be appreciated by the skilled artisan that the devices and methods described herein may are not limited to the lung and could be used for tissue resection and lesion removal in other areas of the body. The present invention is not restricted to the particular constructions described and illustrated, but should be constructed to cohere with all modifications that may fall within the scope of the appended claims.
This application claims priority to and the benefit of U.S. Patent Application No. 63/057,523 filed Jul. 28, 2020, which is hereby incorporated by reference in their entirety.
Number | Date | Country | |
---|---|---|---|
63057523 | Jul 2020 | US |