Patent Application
20240234845
This application claims priority to and the benefit of Korean Patent Application No. 10-2023-0004149, filed on Jan. 11, 2023, in the Korean Intellectual Property Office, the entire disclosure of which is incorporated by reference herein.
One or more embodiments relate to a battery pack and a method of controlling the same.
In general, secondary batteries are batteries that may be repeatedly charged and recharged unlike non-rechargeable primary batteries. Secondary batteries are used as energy sources of mobile devices, electric vehicles, hybrid vehicles, electric bicycles, uninterruptible power supplies, and/or the like. Depending on a type of an external device to be applied, a secondary battery may be used in a form of a single battery or in a form of a pack including a plurality of secondary batteries connected to each other and bundled in one unit.
A small mobile device, such as a mobile phone, is operable for a certain period of time with an output and capacity of a single battery, but when long-term operation or high-power operation are required, like in the case of a larger mobile device, such as a laptop computer, or an electric vehicle and/or a hybrid vehicle, which consume a lot of power, a pack including a plurality of batteries is desired due to output and capacity issues. Also, an output voltage or output current may be increased according to the number of embedded batteries.
One or more embodiments include a battery pack and a method of controlling the same, in which erroneous detection of overheating may be prevented and overheating may be detected without omission by using together a first type temperature measurement element and a second type temperature measurement element, which have different resistance characteristics according to a temperature change.
Additional aspects will be set forth in part in the description which follows and, in part, will be apparent from the description, or may be learned by practice of the presented embodiments.
According to one or more embodiments, a battery pack includes battery cells, a first measurement circuit unit and a second measurement circuit unit configured to measure temperature information of the battery cells and respectively including a first type temperature measurement element and a second type temperature measurement element having different characteristics of a resistance change according to a temperature change, the first measurement circuit unit and the second measurement circuit unit being on a common base substrate or on different individual base substrates, and a battery management unit configured to determine whether the battery cells are overheated based on the temperature information of the battery cells.
A plurality of first type temperature measurement elements may be in series and respectively allocated to the battery cells in a direction in which the battery cells are arranged, and a plurality of second type temperature measurement elements that is less in number than a number of the plurality of first type temperature measurement elements arranged in the direction in which the battery cells are arranged.
The common base substrate or the individual base substrates may include a flexible insulating film or a rigid insulating substrate, the first type temperature measurement element or the second type temperature measurement element may be patterned or mounted in a form of a chip on the common base substrate or the individual base substrates.
The first type temperature measurement element may have a positive characteristic as a characteristic of the resistance change according to the temperature change and display a nonlinear resistance change at an inflection point of a profile of the resistance change according to the temperature change, and the second type temperature measurement element may have a negative characteristic as a characteristic of the resistance change according to the temperature change and display a linear resistance change in the profile of the resistance change according to the temperature change.
The battery management unit may be further configured to determine whether the battery cells are overheated based on a first voltage measurement value for combined resistance of the first type temperature measurement element measured by the first measurement circuit unit.
The battery management unit may be further configured to calculate a resistance prediction value by substituting a temperature value of the second type temperature measurement element measured based on a measurement value of the second measurement circuit unit into a resistance calculation formula derived based on a resistance profile according to a temperature of the first type temperature measurement element, calculate a resistance measurement value based on a first voltage measurement value for combined resistance of the first type temperature measurement element measured by the first measurement circuit unit, and determine whether the battery cells are overheated based on the resistance prediction value and the resistance measurement value.
The battery management unit may be further configured to determine whether the battery cells are overheated by using a temperature resistance table calculated by substituting a value of the combined resistance of the first type temperature measurement element into a temperature calculation formula derived as an inverse function of the resistance calculation formula.
According to one or more embodiments, there is provided a method of controlling a battery pack including battery cells, a first measurement circuit unit and a second measurement circuit unit that are configured to measure temperature information of the battery cells and respectively including a first type temperature measurement element and a second type temperature measurement element having different characteristics of a resistance change according to a temperature change, the first measurement circuit unit and the second measurement circuit unit being formed on a common base substrate or different individual base substrates, and a battery management unit configured to determine whether the battery cells are overheated based on the temperature information of the battery cells, wherein the battery management unit is configured to determine whether the battery cells are overheated based on a first measurement value based on an output of the first measurement circuit unit and a second measurement value based on an output of the second measurement circuit unit.
A computer program stored in a recording medium to execute the method.
The first type temperature measurement element may have a positive characteristic as a characteristic of the resistance change according to the temperature change and display a nonlinear resistance change at an inflection point of a profile of the resistance change according to the temperature change, and the second type temperature measurement element may have a negative characteristic as a characteristic of the resistance change according to the temperature change and display a linear resistance change in the profile of the resistance change according to the temperature change.
The battery management unit may be further configured to determine whether the first measurement value is equal to or greater than a trigger point corresponding to the inflection point of the first type temperature measurement element and determine that the battery cells are overheated when the first measurement value is equal to or greater than the trigger point and the second measurement value is equal to or greater than a threshold value.
The battery management unit may be further configured to determine whether the battery cells are overheated based on a first voltage measurement value for combined resistance of the first type temperature measurement element measured by the first measurement circuit unit.
The battery management unit may be further configured to calculate a resistance prediction value by substituting a temperature value of the second type temperature measurement element measured based on a measurement value of the second measurement circuit unit into a resistance calculation formula derived based on a resistance profile according to a temperature of the first type temperature measurement element, calculate a resistance measurement value based on a first voltage measurement value for combined resistance of the first type temperature measurement element measured from the first measurement circuit unit, and determine whether the battery cells are overheated based on the resistance prediction value and the resistance measurement value.
The battery management unit may be further configured to determine whether the battery cells are overheated by using a temperature resistance table calculated by substituting a value of the combined resistance of the first type temperature measurement element into a temperature calculation formula derived as an inverse function of the resistance calculation formula.
According to one or more embodiments, there is provided a computer program stored in a recording medium to execute the method by using a computing device.
Other aspects, features, and advantages of the disclosure will become more apparent from the detailed description, the claims, and the drawings.
The above and other aspects and features of embodiments will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, the present embodiments may have different forms and should not be construed as being limited to the descriptions set forth herein. Accordingly, the embodiments are merely described below, by referring to the figures, to explain aspects of the present description. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
As the present disclosure allows for various changes and numerous embodiments, certain embodiments will be illustrated in the drawings and described in the detailed description. Effects, aspects, and features of the present disclosure, and methods for achieving them will be clarified with reference to embodiments described below in detail with reference to the drawings. However, the present disclosure is not limited to the following embodiments and may be embodied in various forms.
Hereinafter, embodiments will be described in detail with reference to the accompanying drawings, wherein the same or corresponding elements are denoted by the same reference numerals throughout and a repeated description thereof is omitted.
Although the terms “first,” “second,” etc. may be used to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. The singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” or “comprising” used herein specify the presence of stated features or components, but do not preclude the presence or addition of one or more other features or components.
Sizes of components in the drawings may be exaggerated or contracted for convenience of explanation. For example, because sizes and thicknesses of elements in the drawings are arbitrarily illustrated for convenience of explanation, the present disclosure is not limited thereto.
It will be further understood that, when a region, component, unit, block, or module is referred to as being “on” another region, component, unit, block, or module, it may be directly on the other region, component, unit, block, or module or may be indirectly on the other region, component, unit, block, or module with intervening regions, components, units, blocks, or modules therebetween. It will be further understood that, when a region, component, unit, block, or module is referred to as being connected to another region, component, unit, block, or module, it may be directly connected to the other region, component, unit, block, or module or may be indirectly connected to the other region, component, unit, block, or module with intervening regions, components, units, blocks, or modules therebetween.
Various embodiments of the present disclosure will now be described more fully with reference to the accompanying drawings for one of ordinary skill in the art to be able to perform the present disclosure without any difficulty.
Referring to the drawings, for example,
The battery pack according to one or more embodiments may include a plurality of battery cells C arranged in a first direction Z1. The battery cell C may be provided in any one of various shapes, such as a prismatic shape and a circular (e.g., cylindrical) shape, and according to one or more embodiments, the battery cell C may be provided as a prismatic battery cell including a case Ca having a substantially hexahedral shape. According to one or more embodiments, the battery cell C may be provided as a circular battery cell including the case Ca having a substantially cylindrical shape.
For example, now referring to
According to one or more embodiments, the battery cell C or the case Ca forming an exterior of the battery cell C may include an electrode surface U where the first electrode E1 and the second electrode E2 are formed, a bottom surface B opposite to the electrode surface U, a wide side surface SS1 occupying a relatively large area and where the plurality of battery cells C that are arranged in the first direction Z1 face each other, and a narrow side surface SS2 occupying a relatively small area, where the wide side surface SS1 and the narrow side surface SS2 connect the electrode surface U and the bottom surface B to each other. For example, the electrode surface U and the bottom surface B may be opposite each other in a third direction Z3 crossing the first direction Z1 and the second direction Z2.
The battery pack according to one or more embodiments may include the measurement circuit unit M configured to measure temperature information of the battery cell C. The measurement circuit unit M may extend in the first direction Z1 in which the battery cells C are arranged, and may extend along the electrode surface U or the narrow side surface SS2 of the battery cell C or extend generally in the first direction Z1 while one or more branches are provided between the wide side surfaces SS1 of the neighboring battery cells C.
According to one or more embodiments, the measurement circuit unit M may extend in the first direction Z1 in which the battery cells C are arranged, and may be located between the different first electrode E1 and second electrode E2 arranged at both edge locations in the second direction Z2. For example, the measurement circuit unit M may be located, in the second direction Z2, between one of the first electrode E1 and the second electrode E2 and a vent hole D formed at a center location between the first electrode E1 and the second electrode E2. Because the measurement circuit unit M is located between one of the first electrode E1 and the second electrode E2 and the vent hole D, release of high-temperature high-pressure gas discharged through the vent hole D may not be disturbed and damage caused by the release of the high-temperature high-pressure gas may be avoided.
The battery pack according to one or more embodiments is for measuring temperature information of the battery cell C, and may include the first measurement circuit unit M1 and the second measurement circuit unit M2 respectively including the first type temperature measurement element P and the second type temperature measurement element N that have different characteristics of the resistance change according to the temperature change.
For example, the first type temperature measurement element P may include a positive temperature coefficient (PTC) device that displays a positive characteristic for a change in electric resistance according to the temperature change, and the second type temperature measurement element N may include a negative temperature coefficient (NTC) device that displays a negative characteristic for a change in electric resistance according to the temperature change. In more detail,
According to one or more embodiments, together with the first type temperature measurement element P, the second type temperature measurement element N having a different resistance characteristic from the first type temperature measurement element P is introduced, and overheating is determined considering outputs of the first type temperature measurement element P and the second type temperature measurement element N together. Accordingly, compared to a comparative example of determining overheating only with the output of the first type temperature measurement element P, an abnormal temperature or overheating of the battery cell C may be precisely detected without omission. As described above, due to a rapid resistance change in a high temperature section and a nonlinear behavior, it may not be easy for the first type temperature measurement element P to accurately measure a temperature of the battery cell C.
Unlike the nonlinear behavior of the first type temperature measurement element P, the second type temperature measurement element N may display a substantially linear change from a room temperature. The second type temperature measurement element N may display an substantially linear change throughout a low temperature section and a high temperature section instead of a nonlinear behavior that is different in the low temperature section and the high temperature section like the first type temperature measurement element P. Accordingly, a temperature of the battery cell C may be more accurately measured through the second type temperature measurement element N rather than the first type temperature measurement element P. According to one or more embodiments, erroneous detection of overheating may be prevented and overheating may be detected without omission by introducing together the first type temperature measurement element P and the second type temperature measurement element N having different characteristics of a resistance change according to a temperature change.
As shown in
According to one or more embodiments, the first measurement circuit unit M1 may include the plurality of first type temperature measurement elements P arranged to be allocated respectively for the battery cells C, in the first direction Z1 in which the battery cells C are arranged. Here, each first type temperature measurement element P may display a change in resistance while reacting to a temperature of each allocated battery cell C. According to one or more embodiments, the plurality of first type temperature measurement elements P may be arranged in one column in the first direction Z1 at edge locations of the first measurement circuit unit M1 in the first direction Z1, and may be arranged at measurement locations corresponding to the battery cells C respectively.
According to one or more embodiments, the first measurement circuit unit M1 may include two or more first measurement circuit units M1, and for example, may include a (1-1)th measurement circuit unit M1-1 and a (1-2)th measurement circuit unit M1-2. According to one or more embodiments, a pair of the first measurement circuit units M1 may be arranged at different measurement locations on left and right in the second direction Z2 to detect a temperature of the battery cell C at different measurement locations. Also, the first measurement circuit units M1 having substantially the same configuration may be arranged at symmetric locations in the second direction Z2, and thus even when one first measurement circuit unit M1 is disconnected, redundancy may be provided through another first measurement circuit unit M1 such that temperature detection is not stopped. However, according to one or more embodiments, there may be a single first measurement circuit unit M1 rather than the pair of first measurement circuit units M1 being arranged at different measurement locations on left and right in the second direction Z2. For example, a temperature of the battery cell C may be detected through a single first measurement circuit unit M1 arranged at a measurement location on left or right in the second direction Z2 or at a center measurement location in the second direction Z2.
In each first measurement circuit unit M1, the first type temperature measurement elements P may be connected to each other in series between both ends of the first measurement circuit unit M1. In other words, the first type temperature measurement elements P may be connected to each other in series between both ends of the first measurement circuit unit M1, in the first direction Z1 in which the battery cells C are arranged, and an abnormal temperature or overheating of the battery cell C may be detected through combined resistance obtained by adding resistances of the first type temperature measurement elements P connected to each other in series. As described above, the pair of first measurement circuit units M1 arranged to provide redundancy at different measurement locations in the second direction Z2 may have substantially the same structure, may each detect the combined resistance obtained by adding the resistances of the plurality of first type temperature measurement elements P connected to each other in series between both ends of the first measurement circuit unit M1, and may detect a separate combined resistance for each first measurement circuit unit M1.
According to one or more embodiments, an abnormal temperature or overheating of the battery cell C may be detected considering all combined resistances of the different first measurement circuit units M1, for example, a maximum value or average value of different combined resistances of the different first measurement circuit units M1, or selectively considering only one of the combined resistances of the first measurement circuit units M1. The combined resistances output from the different first measurement circuit units M1 may be used as inputs to determine whether a disconnection condition of the first measurement circuit unit M1 is satisfied, and an abnormal temperature or overheating of the battery cell C may be detected by excluding combined resistance of a disconnected first measurement circuit unit M1 and using combined resistance of a remaining first measurement circuit unit M1.
Unlike the first measurement circuit unit M1, the second measurement circuit unit M2 may include at least two second measurement circuit units M2 each including a single second type temperature measurement element N, and according to one or more embodiments, the second measurement circuit unit M2 may include two second measurement circuit units M2, for example, a (2-1)th measurement circuit unit M2-1 and a (2-2)th measurement circuit unit M2-2. According to one or more embodiments, the different second measurement circuit units M2 (the (2-1)th measurement circuit unit M2-1 and the (2-2)th measurement circuit unit M2-2) may include different second type temperature measurement elements N for detecting a temperature of the battery cell C at different measurement locations by being arranged at different measurement locations in the first direction Z1 in which the battery cells C are arranged.
In other words, according to one or more embodiments, the second type temperature measurement elements N may each form the second measurement circuit unit M2, and the different second type temperature measurement elements N may be connected to both ends of the different second measurement circuit units M2 to be connected to a battery management system BMS described below, through different measurement channels. According to one or more embodiments, an output of the second type temperature measurement element N may be connected to the different first electrode E1 and second electrode E2 of the battery management system BMS through the different second measurement circuit units M2 (e.g., wires of the second measurement circuit units M2) providing the different measurement channels. According to one or more embodiments, the second type temperature measurement element N may be provided in a form of a chip, and an output of the second type temperature measurement element N may be input to the battery management system BMS through a dedicated measurement channel or the second measurement circuit unit M2 (e.g., the wire of the second measurement circuit unit M2).
According to one or more embodiments, a pair of the second measurement circuit units M2 may be arranged at measurement locations between the pair of first measurement circuit units M1 arranged at both edge locations of the measurement circuit unit M in the second direction Z2. The second type temperature measurement elements N respectively included in the pair of second measurement circuit units M2 may be arranged at different measurement locations in the first direction Z1 and also, may be arranged at different measurement locations in the second direction Z2 so as to avoid physical interference between the second measurement circuit units M2 arranged adjacent to each other in the second direction Z2. In other words, the second type temperature measurement elements N respectively included in the pair of second measurement circuit units M2 may be arranged at measurement locations spaced from each other in the first direction Z1 and the second direction Z2, and for example, may be arranged along diagonal locations following the first direction Z1 and the second direction Z2 together.
The different first measurement circuit units M1 (the (1-1)th measurement circuit unit M1-1 and (1-2)th measurement circuit unit M1-2) and the different second measurement circuit units M2 (e.g., the (2-1)th measurement circuit unit M2-1 and (2-2)th measurement circuit unit M2-2) may share a ground wire G. The ground wire G may be located at a center location between the different second measurement circuit units M2 in the second direction Z2, and may include two or more conductive wires G1 and a connecting wire G2 between the different conductive wires G1, considering wire resistance. The ground wire G may provide one ends of the different first measurement circuit units M1 (e.g., the (1-1)th measurement circuit unit M1-1 and (1-2)th measurement circuit unit M1-2) and the different second measurement circuit units M2 (e.g., the (2-1)th measurement circuit unit M2-1 and (2-2)th measurement circuit unit M2-2).
According to one or more embodiments, the different first measurement circuit units M1 (e.g., the (1-1)th measurement circuit unit M1-1 and (1-2)th measurement circuit unit M1-2) may be arranged at the edge locations of the measurement circuit unit M in the second direction Z2, the ground wire G may be arranged at the center location between the different first measurement circuit units M1 (e.g., the (1-1)th measurement circuit unit M1-1 and (1-2)th measurement circuit unit M1-2), and the different second measurement circuit units M2 (e.g., the (2-1)th measurement circuit unit M2-1 and (2-2)th measurement circuit unit M2-2) may be respectively arranged between the ground wire G and the first measurement circuit units M1 (e.g., the (1-1)th measurement circuit unit M1-1 and (1-2)th measurement circuit unit M1-2).
In an embodiment shown in
The first type temperature measurement elements P may be arranged in the first direction Z1 at the edge locations (e.g., the edge locations of electrode surface U on the substrate S) in the second direction Z2 in which the different first measurement circuit units M1 face each other, and may sensitively react to temperatures inside the battery cells C through the first electrode E1 and the second electrode E2 of the battery cells C at the edge locations (e.g., the edge locations of the substrate S) in the second direction Z2. Also, the first type temperature measurement elements P may be symmetrically arranged at the edge locations on farthest both sides in the second direction Z2 so as to avoid physical interference or thermal interference between the different first type temperature measurement elements P belonging to the different first measurement circuit units M1. Accordingly, the plurality of first type temperature measurement elements P may be connected to each other along wires at the edge locations in the second direction Z2 at each first measurement circuit unit M1, and the first type temperature measurement elements P may not be connected to a wire at an inner location in the second direction Z2.
In an embodiment shown in
For example, according to one or more embodiments, the number of first type temperature measurement elements P included in the (1-1)th measurement circuit unit M1-1 may be designed to be the same as the number of first type temperature measurement elements P included in the (1-2)th measurement circuit unit M1-2. The number of first type temperature measurement elements P included in the entire first measurement circuit units M1 in the first direction Z1 in which the battery cells C are arranged may be halved, and the (1-1)th measurement circuit unit M1-1 may be formed by connecting the half of the first type temperature measurement elements P arranged at the front measurement locations in the first direction Z1 and the (1-2)th measurement circuit unit M1-2 may be formed by connecting the remaining half of the first type temperature measurement elements P arranged at the rear measurement locations, thereby equally dividing a measurement load of the (1-1)th measurement circuit unit M1-1 and a measurement load of the (1-2)th measurement circuit unit M1-2.
According to one or more embodiments, considering that the number of front measurement locations (or the number of front battery cells C) and the number of rear measurement locations (or the number of rear battery cells C), which are handled by the (1-1)th measurement circuit unit M1-1 and (1-2)th measurement circuit unit M1-2, respectively, are the same, a deviation between the combined resistance of the (1-1)th measurement circuit unit M1-1 and the combined resistance of the (1-2)th measurement circuit unit M1-2 caused by wire resistance may be easily removed or reduced when wire resistance of the (1-1)th measurement circuit unit M1-1 and wire resistance of the (1-2)th measurement circuit unit M1-2 are designed to be balanced. In this regard, according to one or more embodiments, an entire wire length of the (1-1)th measurement circuit unit M1-1 and an entire wire length of the (1-2)th measurement circuit unit M1-2 may be designed to be the same. For example, when a terminal Me formed at one end portion of the first measurement circuit unit M1 is connected to an electrode of the battery management system BMS at a forward location of the first measurement circuit unit M1 in the first direction Z1, the (1-1)th measurement circuit unit M1-1 in charge of the relatively front measurement location does not extend across only the front measurement locations (e.g., the front first type temperature measurement elements P) in the first direction Z1, but may include an extending portion extending in the first direction Z1 at backwards to be balanced with the (1-2)th measurement circuit unit M1-2 in the entire wire length.
According to one or more embodiments, the number of first type temperature measurement elements P included in the (1-1)th measurement circuit unit M1-1 may be designed to be different from the number of first type temperature measurement elements P included in the (1-2)th measurement circuit unit M1-2. The number of first type temperature measurement elements P included in the entire first measurement circuit units M1 in the first direction Z1 in which the battery cells C are arranged may be divided at a set ratio, and the (1-1)th measurement circuit unit M1-1 may be formed by connecting some of the first type temperature measurement elements P arranged at the front measurement locations in the first direction Z1 and the (1-2)th measurement circuit unit M1-2 may be formed by connecting the remaining ones of the first type temperature measurement elements P arranged at the rear measurement locations.
For example, according to one or more embodiments, considering characteristics of the first type temperature measurement elements P, such as dispersion or resolution of the first type temperature measurement elements P, the number of first type temperature measurement elements P may be divided in an odd number, such as trisection, instead of bisection, so as to configure different first measurement circuit units M1.
In the embodiment shown in
Referring to
Referring to
According to one or more embodiments, the second type temperature measurement element N may be provided in a form of a chip and may configure a dedicated second measurement circuit unit M2 for providing a separate measurement channel. Accordingly, the number of second type temperature measurement elements N may be less than that of the first type temperature measurement elements P due to spatial restriction and channel restriction of the battery management system BMS receiving a signal of the second type temperature measurement element N through each measurement channel. However, according to one or more embodiments, the numbers of the first type temperature measurement elements P and the second type temperature measurement elements N may be designed to be the same.
According to one or more embodiments, the first type temperature measurement element P and the second type temperature measurement element N may have the same structure or different structures, and the first type temperature measurement element P or second type temperature measurement element N may be patterned or mounted in a form of a chip on the common base substrate S or individual base substrates S3 and S4 of
Referring to
In an embodiment shown in
In the embodiment shown in
The battery pack of
Referring to
According to one or more embodiments, overheating of the battery cell C is determined from a difference value V1-V2 between the first measurement value V1 and the second measurement value V2 of the first measurement circuit unit M1 and the second measurement circuit unit M2, and in this case, by determining whether the battery cell C is overheated by using an absolute value of the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 of the first measurement circuit unit M1 and the second measurement circuit unit M2, the battery cell C may be determined to be overheated i) when the first measurement value V1 is greater than the second measurement value V2, i.e., when the difference value V1-V2 between the first measurement value V1 and the second measurement value V2 is greater than a threshold value (e.g., a pre-set threshold value), and ii) when the second measurement value V2 is greater than the first measurement value V1, i.e., when a difference value V2-V1 between the second measurement value V2 and first measurement value V1 is greater than the threshold value (e.g., the pre-set threshold value).
In one or more embodiments, when the first measurement value V1 is greater than the second measurement value V2, i.e., when the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 is greater than the threshold value (e.g., the pre-set threshold value), the second type temperature measurement element N may be allocated to the overheated battery cell C1 or the battery cell C1 to which the second type temperature measurement element N is allocated is overheated. Here, the first type temperature measurement element P and the second type temperature measurement element N may both detect overheating of the battery cell C, and due to increment of resistance of the first type temperature measurement element P and decrement of resistance of the second type temperature measurement element N caused by the overheating of the battery cell C, the first measurement value V1 of the first measurement circuit unit M1 including the first type temperature measurement element P and the second measurement value V2 of the second measurement circuit unit M2 including the second type temperature measurement element N may satisfy a relationship of the first measurement value V1 being greater than the second measurement value V2. Also, when the difference value V1-V2 between the first measurement value V1 and the second measurement value V2 is equal to or greater than the threshold value (e.g., the pre-set threshold value), it may be determined that the battery cell C is overheated.
According to one or more embodiments, the first measurement value V1 detects the overheated battery cell C1 and the battery cell C that is not overheated together, whereas the second measurement value V2 mainly detects the overheated battery cell C1, and thus the decrement of resistance of the second type temperature measurement element N reflected to the second measurement value V2 is more noticeable than the increment of resistance of the first type temperature measurement element P reflected to the first measurement value V1. Accordingly, the difference value V1-V2 between the first measurement value V1 and the second measurement value V2 is increased, and the battery cell C is determined to be overheated when the difference value V1−V2 is equal to or greater than the threshold value (e.g., the pre-set threshold value.
According to one or more embodiments, because the first measurement value V1 is indicated as combined resistance of the first type temperature measurement elements P of the first measurement circuit unit M1, which are connected in series, the first measurement value V1 is determined as a first conversion measurement value. The second measurement value V2 compared to the first measurement value V1 is converted into a second conversion measurement value considering resistance of the second type temperature measurement element N together with the number of first type temperature measurement elements P (or the number of battery cells C). Then, a difference value between the first conversion measurement value and the second conversion measurement value may be compared with the threshold value (e.g., the pre-set threshold value).
The first conversion measurement value and the second conversion measurement value to be compared with the threshold value may be values obtained according to the number of all battery cells C, considering the number of all battery cells C. At this time, the first conversion measurement value includes resistance values of both the overheated battery cell C1 (e.g., the resistance increased due to overheating) and the battery cell C that is not overheated (e.g., no increase in resistance due to overheating), but for example, the second conversion measurement value may correspond to a value obtained by multiplying the resistance value of the overheated battery cell C1 (e.g., the resistance decreased due to overheating) by the number of battery cells C. Accordingly, the decrement of the second conversion measurement value is more noticeable than the increment of the first conversion measurement value, and thus the difference value between the first conversion measurement value and the second conversion measurement value may be increased due to overheating of the battery cell C. As such, according to one or more embodiments, an overheating signal of the battery cell C may be amplified by using the first measurement value V1 and the second measurement value V2 or the first conversion measurement value and the second conversion measurement value considering the number of all battery cells C rather than outputs of the first type temperature measurement element P and the second type temperature measurement element N, and accordingly, overheating of the battery cell C may be detected without omission of the number of battery cells C.
In one or more embodiments, when the first measurement value V1 is less than the second measurement value V2, i.e., when the difference value V2-V1 between the second measurement value V2 and first measurement value V1 is greater than the threshold value (e.g., the pre-set threshold value), the second type temperature measurement element N may be outside a measurement location of the overheated battery cell C1 or a battery cell other than the battery cell C to which the second type temperature measurement element N is allocated is overheated. Here, the first measurement value V1 of the first type temperature measurement element P, which detected the increment of resistance of the overheated battery cell C1, and the second measurement value V2 which did not detect the decrement of resistance of the overheated battery cell C1 may satisfy a relationship of the first measurement value V1 being less than the second measurement value V2. Also, when the difference value V2−V1 between the first measurement value V1 and the second measurement value V2 is equal to or greater than the threshold value (e.g., the pre-set threshold value), it may be determined that the battery cell C is overheated.
According to one or more embodiments, even when the first measurement value V1 increases due to the overheated battery cell C1, the second measurement value V2 may not detect overheating of the battery cell C and thus may have relatively large resistance that is not decreased. Thus, the relationship of the first measurement value V1 that is less than the second measurement value V2 may be satisfied. As described above, according to one or more embodiments, the first conversion measurement value and the second conversion measurement value obtained by considering the number of all battery cells C included in the battery pack may be used considering a difference between the numbers of the first type temperature measurement element P and the second type temperature measurement element N. The first measurement value V1 of the first measurement circuit unit M1 including the same number of first type temperature measurement elements P as the all battery cells C may be used as the first conversion measurement value, and for example, the second conversion measurement value may be obtained by multiplying the second measurement value V2 of the second measurement circuit unit M2 including the single second type temperature measurement element N by the number of battery cells C. Here, the first conversion measurement value includes resistance values of both the overheated battery cell C1 (e.g., resistance increased due to overheating) and the battery cell C that is not overheated (e.g., no increase in resistance due to overheating), but for example, the second conversion measurement value may be represented by a value obtained by multiplying a resistance value of the battery cell C that is not overheated (e.g., no decrease in resistance due to overheating) by the number of battery cells C. Accordingly, the second conversion measurement value without decrease due to overheating of the battery cell C may be relatively noticeable compared to the first conversion measurement value to which the increment of the overheated battery cell C1 is reflected.
According to one or more embodiments, while determining whether the battery cell C is overheated, determining whether the first measurement value is equal to or greater than a trigger point corresponding to the inflection point CP of the first type temperature measurement element P may be performed before or after determining whether the battery cell C is overheated based on the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 or the difference value between the first conversion measurement value and the second conversion measurement value, to supplement the determination based on the difference value V1−V2. Also, an error of determining that the battery cell C is overheated even when the battery cell C is not overheated may be prevented when the first measurement value V1 is less than the second measurement value V2, i.e., when the difference value V2−V1 between the second measurement value V2 and first measurement value V1 is greater than the threshold value (e.g., the pre-set threshold value).
According to one or more embodiments, calculating temperature information based on the first measurement value V1 and the second measurement value V2 or the first conversion measurement value and the second conversion measurement value may be further performed. Overheating may be supplementarily determined by using the temperature information. For example, determining overheating by using the temperature information may be performed before or after determining overheating based on the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 or the difference value between the first conversion measurement value and the second conversion measurement value, to supplement the determination based on the difference value V1−V2. Also, an error of determining that the battery cell C is overheated even when the battery cell C is not overheated may be prevented when the first measurement value V1 is less than the second measurement value V2, i.e., when the difference value V2−V1 between the second measurement value V2 and first measurement value V1 is greater than the threshold value (e.g., the pre-set threshold value).
Hereinafter, a method of controlling a battery pack, according to one or more embodiments, will be described with reference to
The method of controlling the battery pack, according to one or more embodiments, the battery pack including the battery cells C and the first measurement circuit unit M1 and the second measurement circuit unit M2 for measuring temperature information of the battery cells C and respectively including the first type temperature measurement element P and the second type temperature measurement element N having different characteristics of a resistance change according to a temperature change, may determine whether the battery cell C is overheated by using the difference value V1−V2 between the first measurement value V1 based on an output of the first measurement circuit unit M1 and the second measurement value V2 based on an output of the second measurement circuit unit M2.
According to one or more embodiments, an abnormal temperature or overheating of the battery cell C may be precisely detected by using the first measurement circuit unit M1 and the second measurement circuit unit M2 including the first type temperature measurement element P and the second type temperature measurement element N having different resistance characteristics.
According to one or more embodiments, in the first type temperature measurement element P, a profile of the resistance change according to the temperature change may display a nonlinear rapid change above the inflection point CP, and in the second type temperature measurement element N, a profile of the resistance change according to the temperature change may display a linear gradual change. According to one or more embodiments, it is determined whether the first measurement value V1 is equal to or greater than the trigger point corresponding to the inflection point CP of the first type temperature measurement element P, and when the first measurement value V1 is equal to or greater than the trigger point and the second measurement value V2 is equal to or greater than a threshold value, the battery cell C may be determined to be overheated.
According to one or more embodiments, the difference value V1−V2 calculated from the first measurement value V1 from the first measurement circuit unit M1 including the first type temperature measurement element P and the second measurement value V2 from the second measurement circuit unit M2 is compared with the threshold value, and an abnormal temperature or overheating of the battery cell C may be determined based on a result of the comparing. Hereinafter, determination on overheating of the battery cell C according to comparison of the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 with the threshold value will be described in detail.
The method of controlling the battery pack, according to one or more embodiments, may be performed under control by the battery management system BMS or a controller 10 of
According to one or more embodiments, at 1202 the first measurement value V1 may be obtained from the output of the first measurement circuit unit M1, and may correspond to resistance of the first measurement circuit unit M1 or resistance of the first type temperature measurement element P included in the first measurement circuit unit M1, or correspond to a voltage drop of the first measurement circuit unit M1. Similarly, at 1204 the second measurement value V2 may be obtained from the output of the second measurement circuit unit M2, and may correspond to resistance of the second measurement circuit unit M2 or resistance of the second type temperature measurement element N included in the second measurement circuit unit M2, or correspond to a voltage drop of the second measurement circuit unit M2.
The controller 10 of
According to a configuration of the measurement circuit unit M, according to one or more embodiments, at 1206 the controller 10 of
According to one or more embodiments, there may be two or more second measurement circuit units M2, and different second measurement values V2 may be obtained based on outputs of the different second type temperature measurement elements N included in the different second measurement circuit units M2. One second measurement value V2 selected from the different second measurement values V2, for example, the second measurement value V2 having the largest value, may be used as a representative value, and the second conversion measurement value may be calculated by multiplying the representative value by the number of first type temperature measurement elements P. According to one or more embodiments, the controller 10 of
According to one or more embodiments, the number of first type temperature measurement elements P connected to each other between both ends of the first measurement circuit unit M1 may be the same as the number of all battery cells C arranged in the first direction Z1, and for example, the first type temperature measurement elements P may be respectively allocated to the battery cells C arranged in the first direction Z1. In such a configuration, the controller 10 of
In the configuration of measurement circuit unit M shown in
Regarding the number of first type temperature measurement elements P for calculating the second conversion measurement value, the first measurement circuit unit M1 may include the pair of different first measurement circuit unit M1 so as to provide redundancy against disconnection. The first measurement circuit unit M1 may include the (1-1)th measurement circuit unit M1-1 including the plurality of first type temperature measurement elements P allocated to the front battery cells C in the first direction Z1, and the (1-2)th measurement circuit unit M1-2 including the plurality of first type temperature measurement elements P allocated to the rear battery cells C in the first direction Z1. The number of first type temperature measurement elements P may correspond to a number obtained by adding the number of first type temperature measurement elements P included in the (1-1)th measurement circuit unit M1-1 and the number of first type temperature measurement elements P included in the (1-2)th measurement circuit unit M1-2. According to one or more embodiments, the same number of first type temperature measurement elements P as the battery cells C arranged in the first direction Z1 may be provided, and the first type temperature measurement elements P may be respectively allocated to the battery cells C arranged in the first direction Z1. For example, the battery cells C arranged in the first direction Z1 may be halved, and the first type temperature measurement elements P of the (1-1)th measurement circuit unit M1-1 may be allocated to the front half of the battery cells C and the first type temperature measurement elements P of the (1-2)th measurement circuit unit M1-2 may be allocated to the rear half of the battery cells C. Here, the total number of first type temperature measurement elements P may be the same as the number of battery cells C, and may correspond to the number obtained by adding the numbers of first type temperature measurement elements P included in the (1-1)th measurement circuit unit M1-1 and (1-2)th measurement circuit unit M1-2.
Regarding a representative value of the second type temperature measurement elements N for calculating the second conversion measurement value, there may be two or more second measurement circuit unit M2, and one second measurement value V2 selected from among the different second measurement values V2, for example, the second measurement value V2 having a largest value, may be used as the representative value, and the second conversion measurement value may be calculated by multiplying the representative value by the number of first type temperature measurement elements P. According to one or more embodiments, the controller 10 of
As will be described below, according to one or more embodiments, an abnormal temperature or overheating of the battery cell C may be sensed based on a difference value between the first conversion measurement value and the second conversion measurement value. According to one or more embodiments, the number of first type temperature measurement elements P and the number of second type temperature measurement elements N may be the same, and the first type temperature measurement elements P connected between both ends of the first measurement circuit unit M1 and the second type temperature measurement elements N connected between both ends of the second measurement circuit unit M2 may be connected in various manners, such as in series and in parallel. Thus, according to one or more embodiments, the difference value between the first conversion measurement value and the second conversion measurement value may be comprehensively represented as the difference value V1−V2 between the first measurement value V1 and the second measurement value V2. In the present specification, the difference value between the first conversion measurement value and the second conversion measurement value includes a meaning of matching the numbers of first type temperature measurement element P and the second type temperature measurement element N to be the same, and more broadly, may be represented by the difference value V1−V2 between the first measurement value V1 and the second measurement value V2. Hereinafter, to prevent confusion before and after conversion, the difference value between the first conversion measurement value and the second conversion measurement value is described instead of the difference value V1−V2 between the first measurement value V1 and the second measurement value V2, but more broadly, the difference value between the first conversion measurement value and the second conversion measurement value may be comprehensively represented by the difference value V1−V2 between the first measurement value V1 and the second measurement value V2. For reference, according to one or more embodiments, the difference value between the first conversion measurement value and the second conversion measurement value or the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 may be considered only quantitatively and positive(+)/negative(−) thereof may not be referred to. In this regard, the difference value may be represented by an absolute value of the difference value between the first conversion measurement value and the second conversion measurement value, and the controller 10 of
Referring to
In one or more embodiments, when the first measurement value V1 is greater than the second measurement value V2, i.e., when the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 is greater than the threshold value (e.g., the pre-set threshold value), the second type temperature measurement element N may be allocated to the overheated battery cell C1 or the battery cell C1 to which the second type temperature measurement element N is allocated is overheated. Here, the first type temperature measurement element P and the second type temperature measurement element N may both detect overheating of the battery cell C, and due to the increment of resistance of the first type temperature measurement element P and the decrement of resistance of the second type temperature measurement element N caused by the overheating of the battery cell C, the first measurement value V1 of the first measurement circuit unit M1 including the first type temperature measurement element P and the second measurement value V2 of the second measurement circuit unit M2 including the second type temperature measurement element N may satisfy the relationship of the first measurement value V1 being greater than the second measurement value V2. Also, when the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 is equal to or greater than the threshold value (e.g., the pre-set threshold value), it may be determined that the battery cell C is overheated.
According to one or more embodiments, the first measurement value V1 detects the overheated battery cell C1 and the battery cell C that is not overheated together, whereas the second measurement value V2 mainly detects the overheated battery cell C1, and thus the decrement of resistance of the second type temperature measurement element N reflected to the second measurement value V2 is more noticeable than the increment of resistance of the first type temperature measurement element P reflected to the first measurement value V1. Accordingly, the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 is increased, and the battery cell C is determined to be overheated when the difference value V1−V2 is equal to or greater than the threshold value (e.g., the pre-set threshold value).
According to one or more embodiments, because the first measurement value V1 is indicated as the combined resistance of the first type temperature measurement elements P of the first measurement circuit unit M1, which are connected in series, the first measurement value V1 is determined as the first conversion measurement value. The second measurement value V2 compared with the first measurement value V1 is converted into the second conversion measurement value considering the resistance of the second type temperature measurement element N together with the number of first type temperature measurement elements P (or the number of battery cells C). Then, the difference value between the first conversion measurement value and the second conversion measurement value may be compared with the threshold value.
The first conversion measurement value and the second conversion measurement value to be compared with the threshold value may be values obtained according to the number of all battery cells C, considering the number of all battery cells C. At this time, the first conversion measurement value includes resistance values of both the overheated battery cell C1 (e.g., resistance increased due to overheating) and the battery cell C that is not overheated (e.g., no increase in resistance due to overheating), but for example, the second conversion measurement value may correspond to a value obtained by multiplying the resistance value of the overheated battery cell C1 (e.g., resistance decreased due to overheating) by the number of battery cells C. Accordingly, the decrement of the second conversion measurement value is more noticeable than the increment of the first conversion measurement value, and thus the difference value between the first conversion measurement value and the second conversion measurement value may be increased due to overheating of the battery cell C. As such, according to one or more embodiments, an overheating signal of the battery cell C may be amplified by using the first measurement value V1 and the second measurement value V2 or the first conversion measurement value and the second conversion measurement value considering the number of all battery cells C rather than outputs of the first type temperature measurement element P and the second type temperature measurement element N, and accordingly, overheating of the battery cell C may be detected without omission.
In one or more embodiments, when the first measurement value V1 is less than the second measurement value V2, i.e., when the difference value V2−V1 between the second measurement value V2 and first measurement value V1 is greater than the threshold value (e.g., the pre-set threshold value), the second type temperature measurement element N may be outside a measurement location of the overheated battery cell C1 or the battery cell C other than the battery cell C to which the second type temperature measurement element N is allocated is overheated. Here, the first measurement value V1 of the first type temperature measurement element P, which detected the increment of resistance of the overheated battery cell C1, and the second measurement value V2, which did not detect the decrement of resistance of the overheated battery cell C1 may satisfy the relationship of the first measurement value V1 being less than the second measurement value V2. Also, when the difference value V2−V1 between the first measurement value V1 and the second measurement value V2 is equal to or greater than the threshold value (e.g., the pre-set threshold value), it may be determined that the battery cell C is overheated.
According to one or more embodiments, even when the first measurement value V1 increases due to the overheated battery cell C1, the second measurement value V2 may not detect overheating of the battery cell C and thus may have relatively large resistance that is not decreased. Thus, the relationship of the first measurement value V1 being less than the second measurement value V2 may be satisfied. As described above, according to one or more embodiments, the first conversion measurement value and the second conversion measurement value obtained by considering the number of all battery cells C included in the battery pack may be used considering the difference between the numbers of the first type temperature measurement element P and the second type temperature measurement element N. The first measurement value V1 of the first measurement circuit unit M1 including the same number of first type temperature measurement elements P as the all battery cells C may be used as the first conversion measurement value, and for example, the second conversion measurement value may be obtained by multiplying the second measurement value V2 of the second measurement circuit unit M2 including the single second type temperature measurement element N by the number of battery cells C. Here, the first conversion measurement value includes resistance values of both the overheated battery cell C1 (e.g., resistance increased due to overheating) and the battery cell C that is not overheated (e.g., no increase in resistance due to overheating), but for example, the second conversion measurement value may be represented by a value obtained by multiplying a resistance value of the battery cell C that is not overheated (e.g., no decrease in resistance due to overheating) by the number of battery cells C. Accordingly, the second conversion measurement value without decrease due to overheating of the battery cell C may be relatively noticeable compared to the first conversion measurement value to which the increment of the overheated battery cell C1 is reflected.
According to one or more embodiments, while determining whether the battery cell C is overheated, determining whether the first measurement value is equal to or greater than the trigger point corresponding to the inflection point CP of the first type temperature measurement element P may be performed before or after determining whether the battery cell C is overheated based on the difference value V1-V2 between the first measurement value V1 and the second measurement value V2 or the difference value between the first conversion measurement value and the second conversion measurement value, to supplement the determination based on the difference value V1−V2. Also, an error of determining that the battery cell C is overheated even when the battery cell C is not overheated may be prevented for example, when the first measurement value V1 is less than the second measurement value V2, i.e., when the difference value V2−V1 between the second measurement value V2 and first measurement value V1 is greater than the threshold value (e.g., the pre-set threshold value).
According to one or more embodiments, calculating temperature information based on the first measurement value V1 and the second measurement value V2 or the first conversion measurement value and the second conversion measurement value may be further performed. Overheating may be supplementarily determined by using the temperature information. For example, determining overheating by using the temperature information may be performed before or after determining overheating based on the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 or the difference value between the first conversion measurement value and the second conversion measurement value, to supplement the determination based on the difference value V1−V2. Also, an error of determining that the battery cell C is overheated even when the battery cell C is not overheated may be prevented when the first measurement value V1 is less than the second measurement value V2, i.e., when the difference value V2−V1 between the second measurement value V2 and first measurement value V1 is greater than the threshold value (e.g., the pre-set threshold value).
According to one or more embodiments, the threshold value may be set as below. The threshold value is a value to be compared with the difference value V1−V2 between the first measurement value V1 and the second measurement value V2 or with the difference value between the first conversion measurement value and the second conversion measurement value, and for example, may be set to a difference value between first temperature data calculated from resistance of one group of first type temperature measurement elements P indicated by the first conversion measurement value and second temperature data calculated from resistance of one group of second type temperature measurement elements N indicated by the second conversion measurement value.
The one group of first type temperature measurement elements P may denote the number of first type temperature measurement elements P corresponding to a calculation basis of the first conversion measurement value, and according to one or more embodiments, may denote the plurality of first type temperature measurement elements P included in the first measurement circuit unit M1. The one group of second type temperature measurement elements N may denote the number of second type temperature measurement elements N corresponding to a calculation basis of the second conversion measurement value, and according to one or more embodiments, may denote the same number of second type temperature measurement elements N as the plurality of first type temperature measurement elements P included in the first measurement circuit unit M1.
The first temperature data is temperature data calculated from the resistance of the one group of first type temperature measurement elements P. The first temperature data is a quantitative parameter collectively defining temperatures of the plurality of battery cells C constituting the battery pack rather than a temperature of individual battery cell C calculated from individual first type temperature measurement element P, and may denote temperature data calculated collectively from resistances of the one group of first type temperature measurement elements P rather than a qualitative temperature.
Similarly, the second temperature data is temperature data calculated from the resistance of the one group of second type temperature measurement elements N. The second temperature data is a quantitative parameter collectively defining temperatures of the plurality of battery cells C constituting the battery pack rather than a temperature of individual battery cell C calculated from individual second type temperature measurement element N, and may denote temperature data calculated collectively from resistances of the one group of second type temperature measurement elements N rather than a qualitative temperature.
For example, according to one or more embodiments, the first temperature data and the second temperature data do not denote qualitative temperature information of individual battery cell C, but collectively define temperature information of the plurality of battery cells C, and may be parameters that include the temperature information of the plurality of battery cells C but are on different levels from the temperature information. For example, the first temperature data and the second temperature data may be understood as temperature information output from behaviors of the first type temperature measurement element P and the second type temperature measurement element N of
According to one or more embodiments, the first temperature data and the second temperature data are based on the behaviors of the first type temperature measurement element P and the second type temperature measurement element N as shown in
According to one or more embodiments, the first temperature data and the second temperature data may be in units of resistance, or may be in units of temperature output from resistance based on the behaviors of the first type temperature measurement element P and the second type temperature measurement element N shown in
According to one or more embodiments, an abnormal temperature or overheating of the battery cell C may be determined based on the threshold value by detecting a case where a temperature difference between a first temperature based on the resistance of the first type temperature measurement element P and a second temperature based on the resistance of the second type temperature measurement element N is between 10° C. to 15° C. (e.g., a difference between the first temperature and the second temperature is a temperature set between 10° C. to 15° C.). In other words, the first temperature data and the second temperature data are calculated from the resistances of the first type temperature measurement element P and the second type temperature measurement element N at a time when the temperature difference between the first temperature based on the resistance of the first type temperature measurement element P and the second temperature based on the resistance of the second type temperature measurement element N is a temperature between 10° C. and 15° C., and a difference value between the first temperature data and the second temperature data may be set as the threshold value.
Referring to
Another aspect of setting the threshold value is as follows. Referring to
According to one or more embodiments, it is determined that a threshold condition is satisfied when the temperature difference between the first temperature and second temperature corresponds to a temperature pre-set between 10° C. and 15° C., for example, it is determined that the threshold condition is satisfied when the temperature difference between the first temperature and second temperature is 10° C. from among 10° C. to 15° C. In one or more embodiments, a case where the temperature difference between the first temperature and second temperature is 10° C. may be set as the threshold condition or threshold value for early detection of an abnormal temperature or overheating of the battery cell C. However, according to one or more embodiments, a case where the temperature difference between the first temperature and second temperature is, for example, 15° C. may be set as the threshold condition or threshold value considering an increase in temperature in a situation such as high-speed charging of the battery cell C.
According to one or more embodiments, the measurement circuit unit M may be electrically connected to the battery management system BMS. For example, the terminal Me of
According to one or more embodiments, as described above and also per 1208 of
Referring to
The battery management unit according to one or more embodiments may determine whether the battery cell is overheated based on a first voltage measurement value for the combined resistance PTC assy of the first type temperature measurement element P measured from the first measurement circuit unit M1.
For example, as shown in
For example, as shown in
The battery management unit according to one or more embodiments may calculate a resistance prediction value by substituting a temperature value of the second type temperature measurement element N measured based on a measurement value of the second measurement circuit unit M2 into a resistance calculation formula of Equation 1 derived based on a resistance profile according to a temperature of the first type temperature measurement element P.
Also, the battery management unit according to an embodiment may calculate a resistance measurement value based on a first voltage measurement value for combined resistance of the first type temperature measurement element P measured from the first measurement circuit unit M1.
Also, the battery management unit according to one or more embodiments may determine whether the battery cell is overheated based on the resistance prediction value and the resistance measurement value.
For example, in a graph of
Here, a α value may be calculated from the graph of
According to the present disclosure, a constant required for a resistance calculation formula may be derived by using measurement values using a resistance characteristic change graph according to a temperature of PTC, and overheating of the battery cell may be detected by using the resistance calculation formula. Accordingly, prediction accuracy at a normal operating temperature may be increased at the expense of prediction accuracy at an abnormal heating temperature.
The battery management unit according to one or more embodiments may determine whether the battery cell is overheated by using a temperature resistance table of Table 1 calculated by inputting a value of combined resistance of the first type temperature measurement element P into a temperature calculation formula of Equation 2 derived as an inverse function of the resistance calculation formula.
For example, Table 1 shows PTC resistance and 10-combined PTC resistance according to a standard temperature. Also, a temperature resistance table showing a resistance change rate according to an abnormal temperature for the PTC resistance and the 10-combined PTC resistance is illustrated.
Referring to
For example, as shown in Table 1, when one of seven battery cells having a standard temperature of 40° is abnormally heated to 60° C., a resistance value may be 30.33 kohm which may be measured 11% higher than a reference value of 27.396 kohm.
According to the present disclosure, overheating of the battery cell may be determined based on a change in resistance of a combined PTC resistance value. That is, because abnormality of a cell stack including a plurality of cells is recognized rather than measuring abnormal temperatures of individual cells, an inexpensive detection circuit may be used by reducing a sensing circuit, and whether a cell is abnormal may be accurately detected.
Although the embodiments have been described by the limited embodiments and the drawings as described above, various modifications and variations are possible by one of ordinary skill in the art from the above description. For example, appropriate results may be achieved even when the described techniques are performed in a different order from the described method, and/or the described elements such as a system, a structure, an apparatus, and a circuit are combined or integrated in a different manner from the described method or replaced or substituted by other elements or equivalents.
Hence, other implementations, other embodiments, and equivalents of the claims are within the scope of the following claims.
According to the present disclosure, there is provided a battery pack and a method of controlling the same, in which erroneous detection of overheating may be prevented and overheating may be detected without omission by using together first and second type temperature measurement elements having different resistance characteristics according to a temperature change. However, the scope of the present disclosure is not limited by these effects.
It should be understood that embodiments described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each embodiment should typically be considered as available for other similar features or aspects in other embodiments. While one or more embodiments have been described with reference to the figures, it will be understood by one of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure as defined by the following claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2023-0004149 | Jan 2023 | KR | national |
