The invention relates to a hand-held power tool, in particular a portable, hand-guided power tool such as a hedge trimmer, a motor chain saw, a grass or brush trimmer, or the like, comprising a device housing with an electric drive motor and an output for a working tool arranged therein. A battery pack is connected to the device housing, and a grip for guiding the power tool is provided on the device housing.
U.S. 2007/0240892 A1 discloses a hand-held power tool configured as a motor chain saw, having a device housing in which an electric drive motor with a correlated output for a working tool, a saw chain, is arranged. A battery pack is connected or docked from the exterior to the contour of the device housing. The operator guides the power tool by gripping with one hand a first rear grip provided with an operating element that controls the drive motor; a second front grip is gripped by the other hand of the operator in order to hold the power tool.
Such two-hand power tools are known in various embodiments. The configuration of such devices with a battery pack-operated electric motor constitutes a special problem because, on the one hand, a satisfactory drive power must be made available and, on the other hand, a satisfactory operating time is required. The electric power that is to be made available requires appropriate large and heavy battery packs independent of the chemical build of the battery cells.
Such battery packs are usually connected or docked on the exterior of the device housing and therefore project significantly from the contour of the device housing. The greater the desired machine power and the desired operating time, the greater the battery pack and the more it projects from the device housing.
It is an object of the present invention to configure a battery pack operated power tool such that, while providing a satisfactory power and operating time, a device configuration is possible that enables a compact device housing without any disturbing attachments.
In accordance with the present invention, this is achieved in that the battery pack is substantially received completely in a compartment within the device housing, wherein the device housing has a housing volume and the compartment has a compartment volume located inside the device housing, wherein a ratio of the housing volume to the compartment volume is in a range of approximately 1.5 to maximally approximately 5.
The battery pack is received substantially with its entire length completely in the compartment of the device housing. The volume ratio according to the present invention makes available, on the one hand, a sufficiently large compartment volume for a battery pack of an appropriately selected size and ensures, on the other hand, enough space within the device housing in order to arrange device components such as a drive motor, an output, and the like in a space-saving and expedient way inside the device housing.
The volume ratio V of the housing volume relative to the compartment volume can be lowered expediently to below 2.5 so that a compact versatile power tool is provided.
Not only the adjustment of the volumes relative to one another is important but also the position of the center of gravity of the battery pack within the device housing. Advantageously, the arrangement is selected such that a ratio of the length of the power tool, measured from the rear grip to a front end face of the power tool, to the distance of the center of mass of the battery pack from the rear grip is approximately 1.7 to 2.8, in particular approximately 2. Advantageously, in this connection a height position is selected such that a ratio of the height of the device housing of the power tool, measured from the bottom of the power tool, to the distance of the center of mass of the battery pack from the bottom is approximately 1.5 to 2.5, in particular approximately 1.8. It has been found to be expedient that in a plan view onto the power tool the center of mass of the battery pack is positioned at a preferably minimal lateral spacing relative to the longitudinal axis of the power tool.
The battery pack has a volume of approximately 500 cm3 up to 1,200 cm3 and in particular approximately 1,100 cm3. In this way, it provides sufficient space for a combination of individual battery cells arranged in the battery pack housing, no matter whether NiCd cells (nickel cadmium cells), NiMH cell (nickel metal hydride cells), Lilo cells (lithium ion cells), LiPo cells (lithium polymer cells), LiFePO4 cells (lithium iron phosphate cells), lithium titanate cells or cells of a similar build are used.
Advantageously, the battery cell voltage is in the range of 2 volts to 5 volts, preferably 3.6 volts to 3.7 volts, wherein, depending on the number of battery cells and the type of connection (serial connection, parallel connection), battery pack voltages of 12 volts to 80 volts, preferably, 25 volts to 51 volts, can be provided. Advantageously, the battery pack has an off-load voltage of 36 to 48 volts.
The housing volume comprises the compartment volume of the compartment and, in particular, also the volume of a rear grip that is expediently embodied as a monolithic part of the device housing and is incorporated into the housing volume.
The battery pack has an approximately parallelepipedal geometry and extends with its longitudinal axis approximately across the entire height of the device housing. The battery pack is arranged between the rear grip and the front grip of the power tool wherein the longitudinal axis of the battery pack compartment is expediently positioned relative to the longitudinal axis of the power tool at an angle of less than 90°. Advantageously, the longitudinal axis of the compartment relative to a vertical line relative to the bottom of the device housing may be tilted to the front or to the rear at an angle in a range of approximately 2° to 20°, in particular about 10° to 15°.
The drive motor and particularly also the output are positioned in the area between the compartment, and the battery pack arranged therein, and the front end face of the device housing. In this connection, the drive motor is expediently positioned approximately below the front grip wherein the axis of rotation of the drive motor is positioned transversely to the longitudinal axis of the device housing and is positioned relative thereto, particularly at an angle of 90°. The term transversely to the longitudinal axis of the power tool is to be understood to mean a horizontally positioned axis of rotation of the drive motor (in case of a motor chainsaw) as well as a vertically positioned axis of rotation of the drive motor (hedge trimmer).
The drive motor can be a brush motor as well as a DC motor that is operated by means of an electronic control. In a preferred embodiment of the invention an EC (electronically commutated) motor, or brushless motor, with an exterior rotor is provided that is operated by means of an appropriate electronic control. The electronic control is advantageously arranged in the area of the front grip in the device housing.
The embodiment of a hand-held power tool 1 illustrated in
The operator 3 guides the power tool 1 illustrated in the drawings by means of two grips wherein a first rear grip 4 is gripped by one hand 5 of the operator and the second front grip 6 is gripped by the other hand 7 of the operator 3. The illustrated hand-held power tool is thus a two-hand device with a rear grip 4 and a front grip 6. The rear grip 4 is preferably embodied as a monolithic part together with the device housing 9 and is comprised particularly of joined grip shells. The front grip 6 is embodied as a bow grip that extends transversely to the longitudinal axis 33 of the power tool. The rear grip 4 is aligned in the direction of the longitudinal axis 33.
The device housing 9 of the power tool 1 delimits a device volume 19. The device volume 19 is the space volume that is enclosed by the housing parts of the device housing 9 that are preferably comprised of plastic material. The device volume 19 does not include the cutting or working tool 11 of the power tool 1. As shown in
The device housing 9 of the power tool 1 is connected to a battery pack 15. In the illustrated embodiment the battery pack 15 is received and housed in a compartment 16 that is provided within the device housing 9. The compartment 16 has a compartment volume 17 that substantially matches the volume of the battery pack 15 and is preferably slightly greater. The arrangement is such that the battery pack 15, as illustrated in
The housing volume 19 and the compartment volume 17 of the compartment 16 have a ratio V relative to one another; according to the present invention, the ratio V of the housing volume 19 to the compartment volume 17 is in a range of approximately 1.5 to maximally approximately 5. In a special embodiment, the ratio is selected such that it is smaller than 2.5.
As can be seen in
The battery pack 15 is comprised of a plurality of individual battery cells arranged in the battery pack housing 23; for example, the cells are NiCd cells (nickel cadmium cells), NiMH cells (nickel metal hydride cells), Li-ion cells (lithium ion cells), LiPo cells (lithium polymer cells), LiFePO4 cells (lithium iron phosphate cells), lithium titanate cells or cells of a similar chemical build. The cell voltage of an individual cell is in the range of 2 volts to 5 volts, preferably approximately 3.6 volts to 3.7 volts. With such battery cells, depending on the type of connection (serial connection, parallel connection), battery pack voltages of 12 volts to 80 volts, preferably, 25 volts to 51 volts, can be made available.
The block of battery cells that is wired within the battery pack housing 23 is electrically contacted by an external contact plate 24 wherein the contact plate 24 is provided at the bottom 25 of the compartment 16. The contact plate 24 is thus positioned remote from the insertion opening 22 so that upon insertion of the battery pack 15 in the direction of its longitudinal axis 18 electric contacting of the battery pack 15 in the end section of the insertion path is realized. The contact plate 24 is connected to electronic control 26 to which is connected the electric drive motor 8. The electronic control 26 converts control signals received through a control line 27, controls the drive motor 8 accordingly, and supplies the motor 8 appropriately with current from the battery pack 15.
The electric drive motor has an electric power rating of more than 100 watts, preferably in a range of 500 watts to 5,000 and can be embodied either as an EC (electronically commutated) motor, or brushless motor, or embodied as a DC motor, or brushed motor. The control of the drive motor is realized by means of electronic control 26 with direct current (DC), preferably pulse width-modulated direct current. The electronic control 26 of the power tool may also comprise the electronic control circuit for a brushless EC motor.
According to structural requirements of the illustrated power tool 1 the battery pack 15 is positioned in the device housing 9 between the front grip 6 and the rear grip 4. While the front grip 6 is mounted as an attachment part on the device housing 9, the rear grip 4 is a monolithic part integrated in the device housing 9. According to the definition of the present invention, the volume of the rear grip 4 is a part of the housing volume.
In accordance with the definition of the present invention, the volume 17 of the compartment 16 is also part of the housing volume. The compartment 16 is tilted relative to a vertical line relative to the housing bottom 20 of the device housing 9. As a result of this tilted arrangement, the bottom plate 25 of the compartment 16 is positioned relative to the bottom 20 of the device housing 9 at an angle 30 that is in the range of approximately 4° to 20°. The angle 30 opens toward the front end face 29 of the device housing 9. As a result of this design, the longitudinal axis 18 of the compartment 16 or of the battery pack 15 is tilted toward the rear grip 4, i.e., is tilted toward the rear of the power tool, and is positioned relative to the vertical line 28 relative to the bottom 20 of the device housing 9 at an angle β that is between 4° and 20°, in particular approximately 10°. Because of the slanted position of the battery pack 15 the rear grip 4 may be positioned closer to the device housing 9 so that a short length L of the device housing 9 results. When the battery pack 15, as illustrated in dashed lines in
The electric drive motor 8 with the output 10 is positioned in the power tool according to the invention between the compartment 16, and thus the battery pack 15 arranged therein, and the front end face 29 of the device housing 9. Advantageously, the drive motor 8 is positioned approximately below the front grip 6 wherein the electronic control 26 for the drive motor 8 is also received in the area of the front grip 6 in the device housing 9. In the embodiment according to
The axis of rotation 32 of the drive motor 8 is positioned transversely to the longitudinal axis 33 of the power tool, wherein the drive motor 8 may be mounted as shown in
As illustrated in the embodiments, the drive motor 8 is positioned approximately below the upper grip section 36 of the front grip 6 that is embodied as a so-called bow grip. This means that the front grip 6 with one end is secured in the area of the housing bottom 20, extends from here across one longitudinal side, then transversely to the longitudinal axis 33 of the power tool across the housing top 21 of the device housing 9, and then downward along the other longitudinal side 34 at a spacing thereto and is then secured in the area of the housing bottom 20 of the device housing 9.
A hand guard 45 is arranged in front of the front grip 6 and, in case of a motor chain saw 2, may serve to trigger a safety brake that is known in the art. When triggering the safety brake by pivoting the hand guard in the direction of arrow 46 (
The drive motor 8, the electronic control 26, and in case of a motor chain saw, the lubricant tank 31 are arranged in the area of the front grip 6 in the device housing 9 such that the front end face 29 comprises a slanted surface 39 passing into the longitudinal side 34. As shown in
By employing an EC motor with exterior rotor not only a high power output can be provided but also the constructive width B (
The reduced width B and the short length ML in combination with the slanted surface 39 arranged at the front end face 29 leads to easy handling of the power tool 1 that can be employed by the operator 3 in a simple and expedient way. As shown in
The size of the power tool 1 (
For starting up the hand-held power tool according to the invention the operator grips the grips 4 and 6 as illustrated in
It can be expedient to block the control lever 41 by means of a lever lock 43 (
The signals that are provided by control line 27 to the electronic control 26 are processed therein and then the drive motor 8 is operated in accordance therewith. This is done expediently by means of a cycled direct current signal whose signal width is variable.
The power tool 1 illustrated in
As a working tool 11 on the device housing 9 a cutter bar is attached whose cutter blades are reciprocatingly driven by a gear of the drive motor 8. From the rearward end of the rear grip 4 to the front end face 29, i.e., without taking into account the working tool 11, the hedge trimmer 44 as well as the motor chain saw 2 according to
The center of gravity of the battery pack 15 inserted into the device housing 9 has a height position at a spacing SH above the housing bottom 25 in the range of approximately 80 mm to 110 mm, preferably 90 mm to 100 mm. In the embodiment according to
The arrangement of the battery pack 15 in the device housing 9 is selected such that the length ML of the power tool 1 from the rearward end of the rear grip 4 to the front end face 29 and the spacing SL of the center of mass S of the battery pack 15 from the rearward end of the rear grip 4 have a ratio ML/SL relative to one another of approximately 1.7 to 2.8, in particular of approximately 2. The housing height MH of the device housing 9 measured relative the housing bottom 20 of the power tool 1 and the spacing SH of the center of mass S of the battery pack 15 from the bottom 20 have a ratio MH/SH relative to one another of approximately 1.5 to 2.5, in particular of approximately 1.8. In the lateral position according to the plan view in accordance with
As shown in
As shown in the plan view onto the battery pack 15 according to
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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10 2009 012 178.1 | Feb 2009 | DE | national |
This application is a continuation application of U.S. patent application Ser. No. 12/709,526 having a filing date of 22 Feb. 2010, the aforesaid United States patent application claiming a priority date of 27 Feb. 2009, based on prior filed German patent application No. 10 2009 012 178.1, the entire contents of the aforesaid United States patent application and the aforesaid German patent application being incorporated herein by reference.
Number | Date | Country | |
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Parent | 12709526 | Feb 2010 | US |
Child | 14633152 | US |