The present application claims priority to Japanese patent application no. 2023-104083, filed on Jun. 26, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a battery pack.
Japanese Patent Application Laid-Open No. 2004-144384 discloses a packing including one packing material in which a V-shaped notch portion is formed at a position corresponding to each corner portion and an end portion cut at 45 degrees is formed, notch surfaces of the notch portion are bent at a root portion of the notch portion to butt against each other, and end surfaces of both end portions are caused to butt against each other to constitute a frame shape, and bonded and fixed to a flange surface of a housing.
In Japanese Patent Application Laid-Open No. 2004-144384, since end surfaces of both end portions of one packing material are configured to butt against each other, joining of the end surfaces is insufficient. For this reason, when external force is applied to the packing, there has been a possibility that misalignment occurs between the end surfaces.
The present disclosure relates to providing, in an embodiment, a battery pack including a waterproof member that is less likely to cause misalignment when one end side and another end side are connected.
A battery pack according to the present disclosure, in an embodiment, is a battery pack in which a battery module is housed in a housing space defined by a housing body and a lid, and a waterproof member is interposed between the housing body and the lid.
The waterproof member has an annular shape formed by connecting a one end side and an another end side of a linear shape to each other,
According to the battery pack of the present disclosure, in an embodiment, when the one end side and the another end side of the waterproof member are connected, misalignment can be made difficult to occur.
Hereinafter, a battery pack according to an embodiment of the present disclosure will be described in more detail. Although description will be made with reference to the drawings as necessary, various elements in the drawings are merely schematically and exemplarily shown for understanding of the present disclosure, and appearance and a dimensional ratio and the like can be different from those of actual ones.
Various numerical ranges referred to herein are intended to include lower limit and upper limit numerical values themselves, unless otherwise noted, such as “less than” or “greater than/larger than”. That is, when a numerical range such as 1 to 10 is taken as an example, it can be interpreted as including “1” as a lower limit and also including “10” as an upper limit. Further, terms such as “about” and “degree” mean that they may include variation of a few percent, for example, ±10%.
The term “planar view” in the present description refers to a state when an object (for example, a battery pack) is placed and viewed from directly above its thickness (height) direction, and has the same meaning as plan view. As an example, the planar view is a state when viewed along a positive direction in a “third direction” illustrated in
Hereinafter, a first embodiment of the battery pack of the present disclosure will be described with reference to
A battery of the first embodiment includes a housing body 11 that houses a battery module (not illustrated) and a lid 12, and a waterproof member 20 interposed between the housing body 11 and the lid 12. Hereinafter, each configuration will be described in detail.
The housing body 11 has a housing space SP that houses a battery module. The housing body 11 illustrated in
A material of the housing body 11 may be any material, and may be a resin material (for example, plastic) or a metal material. Examples of the resin material include polycarbonate resin (PC), acrylonitrile-butadiene-styrene resin (ABS), polybutylene terephthalate resin (PBT), modified polyphenylene ether resin (m-PPE), and polyamide resin (PA). Examples of the metal material include aluminum. Note that, from the viewpoint of housing a battery module, it is preferable to use a material having high rigidity for the housing body 11.
A defining portion 11a for defining the housing space SP is arranged around the housing space SP. The lid 12 can be installed on the defining portion 11a. In the defining portion 11a, a groove 11b for housing a waterproof member 20 is provided on an installation surface on which the lid 12 is installed. By installing the lid 12 on the housing body 11 after the waterproof member 20 is housed in the groove 11b, it is possible to prevent moisture from entering the housing space SP.
The groove 11b may be provided with a hole (not illustrated) for fitting a position fixing projecting portion 23 of the waterproof member 20. By fitting the position fixing projecting portion 23 of the waterproof member 20 into the hole, the waterproof member 20 may be positioned at the groove 11b of the housing body 11.
The lid 12 is a member for sealing the housing space SP. From another viewpoint, the lid 12 defines a height direction of the housing space SP. A shape of the lid 12 may be any shape as long as the lid 12 can seal the housing space SP. Further, a material of the lid 12 may be the same as or different from a material of the housing body 11.
The lid 12 may include an abutting portion 12a that abuts on the defining portion 11a of the housing body 11. The abutting portion 12a may be provided with a pressing protruding portion 12b that presses the waterproof member 20 when the lid 12 is installed on the housing body 11. When the waterproof member 20 is pressed by the pressing protruding portion 12b, the waterproof member 20 is deformed, the waterproof member 20 comes into close contact with the groove 11b, and entry of moisture into the housing space SP can be prevented.
Note that, in the above description, an aspect in which the groove 11b is provided on the housing body 11 side and the pressing protruding portion 12b is provided on the lid 12 side is described. However, the present disclosure is not limited to this aspect, and the groove 11b may be provided on the lid 12 side and the pressing protruding portion 12b may be provided on the housing body 11 side.
The waterproof member 20 is a member interposed between the housing body 11 and the lid 12. As described above, the waterproof member 20 may be made from a flexible material from the viewpoint of further preventing moisture from entering the housing space SP by being in close contact with the groove by being deformed. Examples of the plastic material include silicon rubber, ethylene-propylene-diene rubber, nitrile rubber, and the like. Alternatively, a material containing the rubber material and having plasticity can be used.
The waterproof member 20 has an annular shape formed by connecting a one end 21 side and another end 22 side of a linear shape to each other (see
To “mesh with each other” referred to in the present description is clearly different from an aspect in which notched surfaces of the packing material are simply in contact with each other to butt against each other. That is, in the waterproof member 20 of the present disclosure, the second projecting portion 22b on the another end 22 side enters the first recessed portion 21a on the one end 21 side, and the first projecting portion 21b on the one end 21 side enters the second recessed portion 22a on the another end 22 side, so that the one end 21 side and the another end 22 side are more firmly connected.
As described above, according to a battery pack 1 of the present embodiment, in the waterproof member 20 having an annular shape formed by connecting the one end 21 side and the another end 22 side to each other, the first recessed portion 21a on the one end 21 side and the second projecting portion 22b on the another end 22 side mesh with each other, and the second recessed portion 22a on the another end 22 side and the first projecting portion 21b on the one end 21 side mesh with each other. Therefore, it is possible to make it difficult to cause misalignment in connection between the one end 21 side and the another end 22 side.
A specific aspect of connecting the one end 21 side and the another end 22 side of the waterproof member 20 will be described in detail below.
As a preferable aspect of the waterproof member 20, as illustrated in
According to such a configuration, since the first projecting portion 21b is provided in the region R1 on the tip side on the one end 21 side and the second projecting portion 22b is provided in the region R2 on the tip side on the another end 22 side, it is possible to make it more difficult to disengage meshing in an extending direction (first direction) of the waterproof member 20.
As a more specific aspect of the waterproof member 20, the first projecting portion 21b may have a top surface T, a first side surface S1 on the end portion side, and a second side surface S2 facing the first side surface S1, and the first side surface S1 and the second side surface S2 may be inclined with respect to the top surface T (see
Here, to “face” in the present description means that surfaces are at a position of facing each other, but includes not only a case where the surfaces face each other fully, but also a case where the surfaces face each other in an inclined state, and a case where the surfaces face each other fully or in an inclined state while a member is interposed between the surfaces.
Then, the first projecting portion 21b and the first recessed portion 21a, and the second projecting portion 22b and the second recessed portion 22a may have shapes complementary to each other in a sectional view of the waterproof member 20. The “shapes complementary to each other” as used in the present description is intended as shapes of contact surfaces complementary to each other, such as a recessed shape on the one hand and a projecting shape that fits into the recessed shape on the other hand. From another viewpoint, it is intended that the first projecting portion 21b and the first recessed portion 21a, and the second projecting portion 22b and the second recessed portion 22a may be in a point-symmetric relationship with each other when an intersection obtained by drawing two straight lines connecting corresponding two points is set as the center of symmetry.
As described above, when the first side surface S1, the second side surface S2, the third side surface S3, and the fourth side surface S4 are inclined with respect to the top surface T and/or the bottom surface B, and the first projecting portion 21b and the first recessed portion 21a, and the second projecting portion 22b and the second recessed portion 22a have shapes complementary to each other in a sectional view of the waterproof member 20, when the first projecting portion 21b and the first recessed portion 21a, and the second projecting portion 22b and the second recessed portion 22a mesh with each other, a contact area between the side surfaces is widened, and the side surfaces can be pressed against each other. Therefore, adhesion can be improved as compared with a case where the first side surface S1, the second side surface S2, the third side surface S3, and the fourth side surface S4 are perpendicular to the top surface T or the bottom surface B. Further, due to increase in a contact area, a creepage distance L (see
To describe in detail an inclination of the first side surface S1 and the second side surface S2, an inclination of the first side surface S1 with respect to the top surface T (inclination angle θ1 in
To describe an inclination of the first side surface S1 to the fourth side surface S4 in more detail, an inclination of the first side surface S1 with respect to the top surface T (inclination angle θ1 in
Next, as a further specific aspect of connecting the one end 21 side and the another end 22 side of the waterproof member 20, meshing between the first recessed portion 21a and the second projecting portion 22b and between the second projecting portion 22b and the first recessed portion 21a will be described in detail below.
In the waterproof member 20, when an extending direction of the linear waterproof member 20 before connection is defined as a first direction, a direction orthogonal to the first direction is defined as a second direction, and a direction orthogonal to both the first direction and the second direction is defined as a third direction, a meshing direction of the first recessed portion 21a and the second projecting portion 22b and a meshing direction of the second recessed portion 22a and the first projecting portion 21b are the third direction. That is, since the first direction, which is an extending direction of the waterproof member 20, and the third direction, which is a meshing direction of the waterproof member 20, are orthogonal to each other, meshing of the waterproof member 20 can be made firmer with less influence of extension in the first direction of the waterproof member 20.
As a specific aspect regarding the second direction, the first projecting portion and the first recessed portion and the second projecting portion and the second recessed portion may be provided over the entire second direction. That “the projecting portion and the recessed portion are provided over the entire second direction” in the present description is intended to be a state in which the top surface T of the projecting portion and the bottom surface B of the recessed portion are in a state of being continuous along the second direction (a state in which the top surface T and the bottom surface B extend along the second direction). According to such a configuration, the first projecting portion 21b and the second recessed portion 22a and the second projecting portion 22b and the first recessed portion 21a can mesh with each other in the entire second direction, and firmer meshing and higher waterproof property can be realized.
As a specific aspect regarding the third direction, the third direction may be a pressing direction of the lid 12 and the housing body 11. According to such a configuration, since a direction in which the one end 21 side and the another end 22 side of the waterproof member 20 mesh with each other coincides with the pressing direction of the lid 12 and the housing body 11, meshing of the waterproof member 20 can be made firmer.
In an embodiment, the waterproof member 20 may be solid. The term “solid” as used in the present description is intended to be a structure in which there is no hole or space inside (the inside is filled). By making the waterproof member 20 solid, strength of the waterproof member can be improved as compared with a hollow waterproof member.
As a further preferable aspect of the waterproof member 20, the waterproof member 20 may have a pair of the position fixing projecting portions 23 arranged so as to sandwich a meshing structure that connects the one end 21 side and the another end 22 side. More specifically, when the one end 21 side and the another end 22 side of the waterproof member 20 are connected to form an annular shape, the pair of the position fixing projecting portions 23 may be provided so as to sandwich the first recessed portion 21a and the second projecting portion 22b, and the second projecting portion 22b and the first recessed portion 21a in the first direction. Then, the pair of the position fixing projecting portions 23 may be fitted into a hole of the housing body 11. When the position fixing projecting portion 23 is identified from another viewpoint, the pair of the position fixing projecting portions 23 may protrude in a pressing direction of the lid 12 and the housing body 11 which is the third direction (see
Next, a second embodiment of the battery pack of the present disclosure will be described with reference to
In the battery pack 1 of the second embodiment, the waterproof member 20 may have a raised portion 24a adjacent to the second projecting portion 22b and the second recessed portion 22a on the another end 22 side in the second direction. The raised portion used in the present description is intended to protrude higher than a top surface of an adjacent projecting portion and/or a bottom surface of an adjacent recessed portion. According to
As in the battery pack 1 of the second embodiment, since the raised portion 24a is adjacent to the second projecting portion 22b and the second recessed portion 22a in the second direction, it is possible to further reduce misalignment in the second direction of a connection portion between the one end 21 side and the another end 22 side of the waterproof member 20 due to external force received by the battery pack 1. Further, it is possible to further reduce moisture entering in the second direction by the raised portion 24a.
As a preferable aspect of the raised portion, the raised portion 24a may be inclined with respect to the second direction. Note that, as an inclination of the raised portion 24 with respect to the second direction is smaller (as an example, an inclination angle θ, which is an angle between a top surface 22bT of the second projecting portion 22b and the raised portion 24a, is less than 135°), misalignment of a connection portion between the one end 21 side and the another end 22 side of the waterproof member 20 when receiving external force can be reduced more (see
Further, as illustrated in
Next, a third embodiment of the battery pack of the present disclosure will be described with reference to
In the battery pack 1 of the third embodiment, the waterproof member 20 may have a raised portion 24b adjacent to the second projecting portion on the another end 22 side in the second direction. According to
With such a configuration, as compared with the waterproof member 20 of the first embodiment, misalignment in the second direction of a connection portion between the one end 21 side and the another end 22 side of the waterproof member 20 can be further reduced.
Next, a fourth embodiment of the battery pack of the present disclosure will be described with reference to
In the battery pack 1 of the fourth embodiment, a raised portion 24c may be provided on both sides in the second direction of the second projecting portion 22b and the second recessed portion 22a. In the example illustrated in
Note that the battery pack 1 of the fourth embodiment is not limited to the aspect of
According to the battery pack 1 of the fourth embodiment, since the raised portion 24c is provided on both sides in the second direction of the second projecting portion and/or the second recessed portion, when the one end side and the another end side of the waterproof member mesh with each other, the meshing can be performed with high positional accuracy by the raised portion on both sides in the second direction.
Next, a fifth embodiment and a sixth embodiment of the battery pack of the present disclosure will be described with reference to
In the battery pack 1 of the fifth embodiment, as illustrated in
Further, in the battery pack 1 of the sixth embodiment, as illustrated in
The battery pack of the present disclosure includes an aspect below.
<1> A battery pack in which a battery module is housed in a housing space defined by a housing body and a lid, and a waterproof member is interposed between the housing body and the lid.
The waterproof member has an annular shape formed by connecting a one end side and an another end side of a linear shape to each other,
<2> The battery pack according to <1>, in which
<3> The battery pack according to <1> or <2>, in which
<4> The battery pack according to any one of <1> to <3>, in which
<5> The battery pack according to <4>, in which
<6> The battery pack according to <5>, in which
<7> The battery pack according to any one of <1> to <6>, in which
<8> The battery pack according to <7>, in which
<9> The battery pack according to <7> or <8>, in which
<10> The battery pack according to any one of <7> to <9>, in which
<11> The battery pack according to <10>, in which
<12> The battery pack according to <10> or <11>, in which
<13> The battery pack according to any one of <1> to <12>, in which
Note that the embodiments disclosed herein are considered by way of illustration in all respects, and not considered as a basis for restrictive interpretations. Accordingly, the technical scope of the present disclosure is not to be construed only by the embodiments mentioned above, but is defined based on the description of the claims. Further, the technical scope of the present disclosure includes meanings equivalent to the claims and all modifications within the scope.
The present disclosure, in an embodiment, is relates to a battery pack including a waterproof member in which misalignment is less likely to occur when one end side and another end side are connected.
It should be understood that various changes and modifications to the embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
Number | Date | Country | Kind |
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2023-104083 | Jun 2023 | JP | national |