Korean Patent Application No. 10-2013-0045214 filed on Apr. 24, 2013, in the Korean Intellectual Property Office, and entitled: “BATTERY PACK,” is incorporated by reference herein in its entirety.
1. Field
Embodiments relate to a battery pack.
2. Description of the Related Art
A high-power battery module using a non-aqueous electrolyte with high energy density has recently been developed. The high-power battery module is configured as a large-capacity battery module manufactured by connecting a plurality of battery cells in series so as to be used in driving motors of devices requiring high power, e.g., electric vehicles and the like. Further, a battery pack may be configured by electrically connecting such a plurality of battery modules to one another.
Embodiments are directed to a battery pack including a first battery module group including one or more battery modules, a second battery module group including one or more battery modules, and aligned with the first battery module group, a housing accommodating the first and second battery module groups therein, and a guide member between the first and second battery module groups, and adjacent to one of the battery modules of the first battery module group. The guide member divides a flow path of a heat exchange medium passing through the first battery module group.
The guide member may include a main body portion having one surface opened to form a space portion therein, and first and second connection tubes respectively provided at a first side of the main body portion and a second side opposite to the first side of the main body portion.
The one opened surface of the main body portion may face the first battery module group. The first and second connection tubes may be extended to face an opposite direction with respect to the first battery module group.
Openings may be provided at each of the first and second sides of the main body portion. The first and second connection tubes may be connected to respective openings at the first and second sides.
At least one portion of the heat exchange medium passing through the first battery module group may be discharged through the first and second connection tubes via the space portion of the guide member.
A cross-section of the first and second connection tubes may be formed in a polygonal or circular shape having a through-hole therein.
The battery pack may further include one or more side members, each having a through-hole therein. The one or more side members may be adjacent to the guide member. The through-hole may have a size corresponding to a respective one of the first and second connection tubes.
The battery pack may further include one or more side members, each having a through-hole therein. The one or more side members may be provided between an inner surface of the housing and a battery module of the second battery module group adjacent to the first battery module group.
A sealing member may be between the battery module of the first battery module group and the guide member.
The housing may include a first surface having an inlet formed therein, and a second surface opposite to the first surface and having an outlet formed therein. The first and second battery module groups may be sequentially aligned between the inlet and the outlet. Sides of the battery module may face the inlet and the outlet.
The inlet may include a main inlet at a central portion thereof the first surface, and one or more sub-inlets at left and right sides, respectively, of the main inlet and spaced apart from each other, with the main inlet therebetween.
The outlet may include a main outlet at a central portion of the second surface, and one or more sub-outlets at left and right sides, respectively, of the main outlet and spaced apart from each other, with the main outlet therebetween.
The first and second battery module groups may be spaced apart from at least one portion of an inner surface of the housing. The sub-inlets or the sub-outlets may communicate with a space between the inner surface of the housing and the first and second battery module groups.
The battery modules of the first battery module group may be spaced apart from each other by a first distance. The battery modules of the second battery module group may be spaced apart from each other by a second distance. The first and second battery module groups may be spaced apart from each other by a third distance. The third distance may be greater than the first or second distance.
The battery pack may include a first heat exchange flow path passing through the first battery module group, a divided heat exchange flow path passing between an outer surface of the second battery module group and an inner surface of the housing, one or more second heat exchange flow paths passing between an outer surface of the first battery module group and the inner surface of the housing, and a convergence heat exchange flow path passing through the second battery module group. The first heat exchange flow path is divided into the divided heat exchange flow path by passing through the guide member. The one or more second heat exchange flow paths converge to form the convergence heat exchange flow path at a back-end of the guide member.
The divided heat exchange flow path may pass between the outer surface of the second battery module group and the inner surface of the housing. The convergence heat exchange flow path may pass through the second battery module group.
The housing may include a first surface having an inlet therein, and a second surface opposite to the first surface and having an outlet therein. The first and second battery module groups may be sequentially aligned between the inlet and the outlet. Sides of the battery modules may face the inlet and the outlet.
The inlet may include a main inlet at a central portion of the first surface, and one or more sub-inlets at the left and right sides, respectively, of the main inlet while being spaced apart from each other with the main inlet therebetween. The outlet may include a main outlet at a central portion of the second surface, and one or more sub-outlets at the left and right sides, respectively, of the main outlet while being spaced apart from each other with the main outlet interposed therebetween.
The first heat exchange flow path may communicate with the main inlet. The second heat exchange flow path may communicate with the sub-inlet. The divided heat exchange flow path may communicate with the sub-outlet. The convergence heat exchange flow path may communicate with the main outlet.
Features will become apparent to those of skill in the art by describing in detail exemplary embodiments with reference to the attached drawings in which:
Example embodiments will now be described more fully hereinafter with reference to the accompanying drawings; however, they may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey exemplary implementations to those skilled in the art.
In the drawing figures, dimensions may be exaggerated for clarity of illustration. Like reference numerals refer to like elements throughout.
The battery pack 100 according to this embodiment includes a first battery module group 20 including one or more battery modules 20a and 20b; a second battery group module 30 including one or more battery modules 30a and 30b; a housing 110 accommodating the first and second battery module groups 20 and 30 therein; and a guide member 150 provided between the first and second battery module groups 20 and 30, and adjacent to the battery module 20b of the first battery module group 20. The guide member 150 may divide the flow path of a heat exchange medium passing through the first battery module group 20.
The battery pack 100 further includes one or more side members 160, each having a through-hole 161 provided therein. The side member 160 may be provided between an inner surface of the housing 110 and the battery module 30a of the second battery module group 30 adjacent to the first battery module group 20.
The battery pack 100 may be provided by aligning one or more battery module groups 20 and 30 therein. The battery module groups 20 and 30 may include first and second battery module groups 20 and 30 made up of one or more battery modules 20a, 20b, 30a, and 30b. The plurality of battery modules 20a, 20b, 30a, and 30b may be fixed by one or more end plates 18 and one or more connection members 19 after a plurality of battery cells 10 are aligned. A partition wall 50 may be provided between neighboring battery cells 10. The partition wall 50 may allow the battery cells 10 to be spaced apart from each other, thereby forming a space. A mounting portion 18a extended to contact a bottom surface of the housing 110 may be provided at a lower portion of the end plate 18. The plurality of battery modules 20a, 20b, 30a, and 30b may be fixed to the bottom surface of the housing 110 using a bolt 40 or the like.
The battery cell 10 may include a battery case having an opened surface and an electrode assembly and an electrolyte, which may be accommodated in the battery case. The battery case may be hermetically sealed with a cap assembly 14 having a positive electrode terminal 11, a negative electrode terminal 12 and a vent 13. The electrode assembly and the electrolyte generate energy through an electrochemical reaction therebetween, and the generated energy is transferred to the outside of the battery cell 10 through the positive and negative electrode terminals 11 and 12. The positive and negative electrode terminals 11 and 12 of adjacent battery cells 10 may be electrically connected to each other through a bus-bar 15. The bus-bar 15 may be fixed to the positive and negative electrode terminals 11 and 12 using a member such as a nut 16. The vent 13 is a safety device that may act as a passage through which gas generated inside the battery cell 10 is exhausted to the outside of the battery cell 10.
The housing 110 accommodates the first and second battery module groups 20 and 30 therein. A heat exchange medium for performing a heat exchange with the battery cells by passing through the first and second battery module groups 20 and 30 may be provided inside the housing 110. The housing 110 includes a first surface 110a having an inlet 120 formed therein, and a second surface 110b opposite to the first surface 110a and having an outlet 130 formed therein. The first and second battery module groups 20 and 30 may be sequentially aligned between the inlet and outlet 120 and 130. Side surfaces of the battery modules 20a, 20b, 30a, and 30b may face the inlet and outlet 120 and 130.
The first battery module group 20 may include first and second battery modules 20a and 20b sequentially provided therein. The second battery module group 30 may include third and fourth battery modules 30a and 30b sequentially provided therein. The first to fourth battery modules 20a, 30b, 30a, and 30b may be sequentially aligned between the inlet and outlet 120 and 130. Thus, the first battery module 20a may be adjacent to the inlet 120, and the fourth battery module 30b may be adjacent to the outlet 130. It is to be understood that the number of battery modules constituting the first and second battery module groups 20 and 30 may be variously modified.
The inlet 120 may include a main inlet 121 provided at a central portion of the first surface 110a, and one or more sub-inlets 122 respectively provided at the left and right sides of the main inlet 121, while being spaced apart from each other with the main inlet 121 interposed therebetween. The outlet 130 may include a main outlet 131 provided at a central portion of the second surface 110b, and one or more sub-outlets 132 respectively provided at the left and right sides of the main outlet 132, while being spaced apart from each other with the main outlet 132 interposed therebetween.
The first and second battery module groups 20 and 30 may be spaced apart from at least one portion of the inner surface of the housing 110. The sub-inlets 122 and/or the sub-outlets 132 may be provided to communicate with the space between the inner surface of the housing 110 and the first and second battery module groups 20 and 30. The main inlet 121 and/or the main outlet 131 may be provided to face the first and second battery module groups 20 and 30.
The battery pack 100 according to this embodiment may include one or more guide members 150 between the first and second battery module groups 20 and 30. The guide members 150 may divide the flow path of the heat exchange medium that flows into the battery pack 100 through the inlet 120 of the housing 110. According to an implementation, one guide member 150 may be between the first and second battery module groups 20 and 30.
Referring to
The battery pack 100 may further include one or more side members 160. The side member 160 may be provided between the inner surface of the housing 110 and the third battery module 30a, which is a battery module of the second battery module group 30 adjacent to the first battery module group 20. The side member 160 may further include a through-hole 161 formed therein. The side member 160 may be provided adjacent to the guide member 150, and the through-hole 161 may have a size corresponding to the first or second connection tube 153 or 154. At least one portion of the first or second connection 153 or 154 may be inserted into the through-hole 161. In an implementation, the battery pack 100 may include one side member 160 on each side adjacent to the guide member 150 such that the first and second connection tubes 153 and 154 are inserted through the through-holes 161 of respective side members 160.
At least one portion (S1) of the heat exchange medium passing through the first battery module group 20 may be discharged through the first and second connection tubes 153 and 154 via the space portion 152 of the guide member 150 (S2). The guide member 150 may be provided adjacent to the second battery module 20b of the first battery module group 20. The opened surface of the main body portion 151 may be provided adjacent to a side of the second battery module 20b. The section of the main body portion 151 may be provided to face the side of the second battery module 20b, and the first and second connection tubes 153 and 154 may be provided between the second battery module group 30 and the inner wall of the housing 110.
For example, a low-temperature heat exchange medium may exchange heat with the heated battery cells 10 while passing through the first and second battery modules 20a and 20b of the first battery module group 20 (S1). The battery cells 10 constituting the first and second battery modules 20a and 20 are spaced apart from each other by the partition wall 50, and the heat exchange medium flows through a space provided between neighboring battery cells 10 (S1) so as to cool the battery cells 10. Subsequently, the heat exchange medium that has been heated to a relatively high temperature is accommodated in the space portion 152 of the guide member 150 and then divided through the first and second connection tubes 153 and 154 (S2). The heat exchange medium passing through the first and second connection tubes 153 and 154 may be discharged between the second battery module group 30 and the inner surface of the housing 110 via the side member 160 (see
Generally, heat is generated in a battery cell by charging/discharging of the battery cell, which may result in deterioration of the battery cell. In a battery module configured with closely packed battery cells, heat generated in each battery cell may be conducted to neighboring battery cells. Therefore, the temperature of the battery cell may be further increased. As a result, the performance of the battery cell may be deteriorated. In a serious case, issues relating to safety, such as a risk of explosion, may arise. Particularly, in a high-capacity battery pack, danger from heating may become more serious. Thus, various types of cooling devices, etc. may be used to control the temperature of battery cells. However, it may be difficult to uniformly cool battery modules in a battery pack due to the structure of the battery pack, and a variation in temperature between battery cells may result. Further, the flow of a heat exchange medium passing between the battery cells may be unequal, causing safety issues.
Embodiments provide a battery pack 100 using a guide member 150. In the battery pack 100, the flow path of a heat exchange medium that flows into the battery pack 100 through an inlet 120 and discharged through an outlet 130 may be controlled by the guide member 150. Thus, a plurality of battery modules 20 and 30 provided in the battery pack 100 may be uniformly cooled, and hence, a variation in temperature between battery cells 10 may not occur or may be reduced. Accordingly, the battery cells 10 may be effectively cooled, so that it may be possible to reduce the operational cost required to cool the battery cells 10 of the battery pack 100. Further, the flow of the heat exchange medium may be uniform in the battery pack 100, and hence, a difference in pressure between the battery cells may not occur or may be reduced. Thus, there may exist no portion at which the pressure of the battery cell 10 is locally increased, so that it may be possible to safely use the battery pack 100 for a long period of time.
Referring to
Referring to
The side member 160 may be further provided between the inner surface of the housing 110 and the third battery module 30a of the second battery module group 30 adjacent to the first battery module group 20. The divided heat exchange flow path S2 may pass between the guide member 150 and the side member 160. The through-hole 161 provided in the side member 160 is provided to correspond to the first or second connection tube 153 or 154 of the guide member 150, so that the first and second connection tube 153 or 154 and the through-hole 161 may communicate with each other. The second heat exchange flow path P1 is altered by the side member 160 while passing between the outer surface of the first battery module group 20 and the inner surface of the housing 110. Thus, the plurality of the second heat exchange flow paths P1 respectively flowing along one and the other outer surfaces of the first battery module group 20 may come together as the convergence heat exchange flow path P2 so as to pass through the second battery module group 30.
The housing 110 may include a first surface 110a having the inlet 120 formed therein, and a second surface 110b opposite to the first surface 110a and having the outlet 130 formed therein. The first and second battery module groups 20 and 30 are sequentially aligned between the inlet 120 and the outlet 130. The sides of the battery modules 20a, 20b, 30a, and 30b may face the inlet 120 and the outlet 130. For example, the inlet 120 may include a main inlet 121 provided at a central portion of the first surface 110a, and one or more sub-inlets 122 respectively provided at the left and right sides of the main inlet 121 while being spaced apart from each other with the main inlet 121 interposed therebetween. The outlet 130 may include a main outlet 131 provided at a central portion of the second surface 110b, and one or more sub-outlets 132 respectively provided at the left and right sides of the main outlet 132 while being spaced apart from each other with the main outlet 132 interposed therebetween.
The heat exchange medium that flows through the battery pack 100 from the inlet 120 of the housing 110 is discharged to the outside of the battery pack 110 through the outlet 130 after passing through the portion at which the first battery module group 20 is provided in the housing 110. The heat exchange medium flows along the first and second heat exchange flow path S1 and P1 and passing through the portion at which the second battery module group 30 is provided in the housing 110 along the divided heat exchange flow path S2 and the convergence heat exchange flow path P2. The first heat exchange flow path S1 may communicate with the main inlet 121, and the second heat exchange flow path P1 may communicate with the sub-inlet 122. The divided heat exchange flow path S2 may communicate with the sub-outlet 132, and the convergence heat exchange flow path P2 may communicate with the main outlet 131.
The main inlet 121 is provided opposite to the first battery module group 20. The heat exchange medium exchanges heat with the first and second battery modules 20a and 20b of the first battery module group 20 through the first heat exchange flow path S1. Subsequently, the relatively heated heat exchange medium is divided by the guide member 150 provided adjacent to the second battery module 20b so as to be discharged through the first and second connection tubes 153 and 154. The heat exchange medium divided and discharged through the first and second connection tubes 153 and 154 is discharged to the sub-outlet 132 by way of the divided heat exchange flow path S2. Thus, the heat exchange medium heated by exchanging heat with the first battery module group 20 does not come into direct contact with the battery cells 10 constituting the third and fourth battery modules 30a and 30b of the second battery module group 30, but is discharged along the inner surface of the housing 110 and the outer surface of the second battery module group 30.
On the other hand, the heat exchange medium that flows in through the sub-inlet 121 does not exchange heat with the battery cells 10, but instead passes between the first battery module group 20 and the inner surface of the housing 110 through the second heat exchange flow path P1. Thus, the temperature of the heat exchange medium that flows in through the sub-inlet 121 may be maintained at almost its original temperature before entering the second battery module group 30. The flow path of the heat exchange medium is altered by the side member 160 between the first and second battery module groups 20 and 30. The heat exchange medium then exchanges heat with the battery cells 10 constituting the third and fourth battery modules 30a and 30b of the second battery module group 30 by passing through the convergence heat exchange flow path P2, thereby cooling the battery cells 10 of the second battery module group 30. The third distance d3 between the first and second battery module groups 20 and 30 is provided to be wider than the first distance d1 or the second distance d2, and the longitudinal length a2 of the first or second connection tube 153 or 154 in the guide member 150 is provided to be narrower than the longitudinal length a1 of the main body portion 151 (see
That is, the heat exchange medium exchanging heat with the first battery module group 20 through the first heat exchange flow path S1 is discharged along the outer surface of the second battery module group 30 through the divided heat exchange flow path S2, and the heat exchange medium maintaining the temperature of the heat exchange medium that flows in through the second heat exchange flow path P1 is discharged by passing through, and exchanging heat with, the second battery module group 30 through the convergence heat exchange flow path P2. Thus, the first and second battery module groups 20 and 30 may effectively exchange heat with the heat exchange medium, regardless of their positional relationship with respect to the inlet 120 and the outlet 130, thereby improving the heat exchange efficiency. Further, it may be possible to decrease a difference in temperature between the battery cells 10 and to easily control a difference in pressure between the battery cells 10, which may be caused by the flow of the heat exchange medium.
Although it has been described in this embodiment that the inlet 120 is divided into the main inlet 121 and the sub-inlet 122 and the outlet 130 is divided into the main outlet 131 and the sub-outlet 132, the first and second heat exchange flow paths, the divide heat exchange flow path and the convergence heat exchange flow path are not limited by the inlet 120 and the outlet 130. In other implementations, the path having the heat exchange medium flowing therethrough may be determined by the space of the housing and the arrangement of the first and second battery module groups. For example, in a case where the inlet 120 is not divided into the main inlet 121 and the sub-inlet 122 but provided to have a wide width, the heat exchange medium facing the first battery module group 20 among the heat exchange media flowing in through the inlet 120 may pass through the first heat exchange flow path S1, and other heat exchange media may pass through the second heat exchange flow path P1. A similar structure may be provided with respect to the outlet 130.
Hereinafter, another embodiment will be described with reference to
Referring to
Referring to
By way of summation and review, a battery module may be configured to include a plurality of battery cells. The battery cell transmits energy to an external electronic device through an electrochemical reaction, and the battery cell generates heat during the electrochemical reaction. If the heat accumulates, the battery cell may deteriorate, and the safety of the battery cell may become an issue. Therefore, it is desirable to control the temperature of the battery cell.
Embodiments provide a battery pack having improved heat exchange efficiency, using a new member. Embodiments also provide a battery pack capable of improving reliability and safety by minimizing the difference in temperature between battery cells.
Example embodiments have been disclosed herein, and although specific terms are employed, they are used and are to be interpreted in a generic and descriptive sense only and not for purpose of limitation. In some instances, as would be apparent to one of ordinary skill in the art as of the filing of the present application, features, characteristics, and/or elements described in connection with a particular embodiment may be used singly or in combination with features, characteristics, and/or elements described in connection with other embodiments unless otherwise specifically indicated. Accordingly, it will be understood by those of skill in the art that various changes in form and details may be made without departing from the spirit and scope thereof as set forth in the following claims.
Number | Date | Country | Kind |
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10-2013-0045214 | Apr 2013 | KR | national |