The present disclosure relates to the field of battery material, and more specifically to a battery positive electrode material and a method for treating the battery positive electrode material and a battery.
In recent years, industries including mobile consumer electronics and electric vehicles have been developed rapidly, and there is an urgent desire to develop new energy batteries with high energy density and high safety and stability, so as to improve the long-term endurance and stable operation of these devices. As a result, lithium-ion or sodium-ion batteries are widely considered to be one of the most promising candidates for large-scale energy storage applications. However, due to the bottleneck of slow diffusion rate of lithium/sodium ion existing in the known positive electrode materials, the energy and power density of lithium ion or sodium ion battery is low, and high performance positive electrode materials can improve the energy density, cycle life and double rate of lithium ion or sodium ion battery, so it is particularly important to develop positive electrode materials with high performance.
In view of the deficiencies existing in the prior art, one of the purposes of the present disclosure is to solve one or more problems existing in the prior art. For example, one of the purposes of the present disclosure is to provide a processing method that can enhance the surface energy of the positive particle of a battery and improve its interface affinity with the electrolyte.
To achieve the above purpose, one aspect of the present disclosure provides a method for treating positive electrode material of a battery, which may include the following steps: activation treating the positive electrode material, wherein at least part of a surface of the positive electrode material is coated with a carbon layer, and the activation treating is performed under cold plasma to dope the carbon layer with active particles, wherein the active particles doped amount is not less than 50 ppm.
In an exemplary embodiment of the method of the present disclosure for treating the positive electrode material of a battery, the power for activation treatment can be 100 W˜500 W, the cold plasma treating voltage may be 50 V˜150 V and the treating current may be 0.4 A˜2 A, the cold plasma treating time can be 1 min to 60 min.
In an exemplary embodiment of the method of the present disclosure for treating the positive electrode material of a battery, the discharge to generate cold plasma may be selected from one or a combination of radio-frequency plasma discharge, corona discharge, dielectric barrier discharge, and sliding arc discharge.
In an exemplary embodiment of the method of the present disclosure for treating the positive electrode material of a battery, the doping may be either oxygen doping or nitrogen doping or a combination thereof.
In an exemplary embodiment of the method of the present disclosure for treating the positive electrode material of a battery, the cold plasma treatment may include inputting a precursor gas including one or a combination of oxygen and nitrogen into a cold plasma generator to generate active particles to be doped in the carbon layer, where a flow rate of the precursor gas may be 1 ml/s˜15 ml/s.
In an exemplary embodiment of the method of the present disclosure for the treatment of positive battery material, the positive battery material may be a polyanionic compound, a layered oxide, a spinel compound, a Prussian blue, or a ternary lithium battery positive material. For example, the positive electrode material of the battery may be 10, 20, sodium titanium phosphate, sodium fluoride phosphate, LiMO2, NaMO2, LiN2O4, lithium nickel-cobalt manganate or lithium nickel-cobalt aluminate, where M may be Co, Ni, Mn, V or Fe, and N may be Co, Nix, Mn or V.
In an exemplary embodiment of the method for treating the positive battery material of a battery, at least part of the surface of the doped positive electrode material has a rod-like and NaF layer form.
In an exemplary embodiment of the method of the present disclosure for treating the positive electrode material of a battery, an average length of the rod-like shape may be 1.5 μm˜3 μm, an average diameter is from 150 nm to 300 nm.
In an exemplary embodiment of the method of the present disclosure for treating the positive battery material, at least part of the surface of the doped positive electrode material forms a NaF layer, which may have an average thickness of 6 nm˜10 nm, the content of the NaF is not less than 500 ppm.
The other aspect of the present disclosure provides a positive electrode material of a battery, at least part of the surface contains a carbon layer and at least part of the surface has a rod-like shape and form a NaF layer, wherein the carbon layer is a carbon layer doped with active particles after being treated by cold plasma; The doping amount is not less than 50 ppm.
In an exemplary embodiment of a battery positive material of the present disclosure, the active particle may be one or a combination of oxygen or nitrogen.
In an exemplary embodiment of a battery positive electrode material of the present disclosure, an average length of the rod-like shape is 1.5 μm˜3 μm, an average diameter is from 150 nm to 300 nm.
The other aspect of the present disclosure provides a positive electrode sheet which may contain the positive electrode material treated by the above method or the above-mentioned positive battery material.
The second aspect of the present disclosure provides a battery which may contain the positive electrode sheet mentioned above.
Compared with the prior art, the beneficial effects of the present disclosure include at least one of the following:
Other purposes and features described above of the present disclosure will become clearer by the following description in conjunction with the attached drawings, where:
A battery positive electrode material according to the present disclosure, a processing method and a battery are described in detail in conjunction with attached drawings and exemplary embodiments below.
As shown in
The cathode material layer 112 can be treated by the method for treating the cathode material of the battery, including the following steps: at least part of the cathode material layer 112 having a carbon layer 113 on the surface to be treated is treated by cold plasma treatment to dope the carbon layer 113, where the doping amount is not less than 50 ppm.
The carbon layer 113 attached or coated on the surface of the cathode material layer 112 is doped by the high activity particle 114 generated by cold plasma, which can form more defects on the surface of the carbon layer 113 and improve the stability of the interface between the cathode material layer 112 and the fluid collector 115. In addition, the affinity between the cathode material layer 112 and the electrolyte 122 will be improved, and the serious volume effect caused by the large radius of sodium or lithium ions will be alleviated, so that the active substances have good structural stability in the long cycle process. Compared with the untreated positive material layer 112, the battery 10 using the treated positive material layer 112 has a lower polarization voltage, a lower interface impedance, a more stable charge and discharge platform, and a higher specific capacity.
In some embodiments, at least a portion of the surface of the anode material layer 112 to be treated has a carbon layer 113 to achieve doping of the carbon layer 113. The carbon layer 113 may be fully or partially coated on the surface of the anode material layer 112 to be treated. That is, the carbon layer 113 described herein may form all or only part of the surface of the anode material layer 112, and in some embodyings, the carbon layer 113 may be one or more layers, for example, the carbon layer 113 may be 2, or 3, or 4, or more than 5, or more than 6. It should be understood that the surface of the anode material layer 112 may not only contain a carbon layer 113, but also contain other coating or attachment layers 116 on the surface of the anode material layer 112 that can improve the properties of the anode material.
In some implementations, the amount of doping will affect the electronic conductivity of the carbon layer 113 on the surface of the positive electrode material layer 112. If the amount of doping is less than 50 ppm, the electronic conductivity of the carbon layer 113 on the surface of the cathode material layer 112 is not significantly improved. Therefore, The doping amount can be not less than 50 ppm, not less than 70 ppm, not less than 85 ppm, not less than 105 ppm, not less than 123 ppm, not less than 152 ppm, or 160 ppm˜246 ppm, or 214 ppm˜318 ppm, or 259 ppm˜413 ppm, or 586 ppm to 793 ppm, or 803 ppm to 1050 ppm. In addition, the doping amount greater than 600 ppm may cause damage to the surface carbon layer 113 and reduce the cyclic stability of the active particle 114; therefore, the doping amount is preferably between 50 ppm and 600 ppm.
In some embodiments, a thickness of the positive electrode material layer 112 to be treated can be adjusted. As described in the present disclosure, the positive electrode material layer 112 with any thickness can be treated with the treatment the positive electrode material layer 112 described in the present disclosure. In some embodiments, the thickness of the material to be treated may be 30 μm to 100 μm, for example, the thickness may be less than 28 μm or greater than 110 μm, or 15 μm, or 45 μm, or 84 μm, or 141 μm.
In some embodiments, the power of cold plasma treatment can range from 100 W to 500 W. In the range of 100 W˜500 W, doping can be realized while ensuring stability of the carbon layer 113 on the surface of the positive electrode material layer 112. If the power is lower than 100 W, it will not reach the energy to break the carbon-carbon bond, so that the active particles 114 will not be doped in. If the energy is higher than 500 W, the carbon layer structure on the surface of the positive electrode material layer 112 will be destroyed, resulting in deterioration of its electrochemical performance. In this power range, the positive electrode material layer 112 can obtain high surface energy and it can improve affinity between the positive electrode and the electrolyte 122 interface. For example, the cold plasma can be generated by transporting an air source (precursor gas) such as oxygen, nitrogen, or a mixture of gases to a cold plasma generator to produce active particles 114. For the power applied above, it should be noted that the power is directly acted on the precursor gas, that is, the power directly received by the air source. In some embodiments, the power of cold plasma treatment may be no less than 150 W, or no less than 245 W, or no less than 289 W, or no less than 423 W.
In some embodiments, a cold plasma treatment voltage can be ranged from 50 V to 150 V, and a treatment current can be ranged from 0.4 A to 2 A. Applying a voltage and a current in the above ranges can make the power of cold plasma treatment reach 100 W˜500 W, which can break the carbon-carbon bond while ensuring the stability of the carbon layer 113 on the surface of the positive electrode material 112. It should be understood for a person skilled in the art that the voltage and the current here are those applied to a cold plasma generator. In some embodiments, the cold plasma treatment voltage may be no less than 60 V, or 72 V, or 83 V, or 114 V, or 127 V, or 142 V or a combination of the above ranges. The current of cold plasma treatment can be 0.5 A˜1.8 A, 0.7 A˜1.6 A, 0.9 A˜1.4 A, 1.1 A˜1.3 A or a combination of above range. Under the voltage, current and power applied above, the surface of the positive electrode material 112 can be made to have a rod-like shape (rod-like structure), so that the positive electrode material 112 has properties described in the present disclosure.
In some embodiments, a cold plasma treatment time can be 1 min˜60 min. During the above cold plasma treatment time, the co-applied treatment voltage and treatment current can ensure that the carbon layer on the surface of the positive electrode material 112 is doped up to 50 ppm or more. For example, the treatment time can be no less than 2 min, no less than 15 min, no less than 23 min, no less than 38 min, no less than 47 min, and no less than 52 min. In some cases, the treatment time of cold plasma can be greater than 30 s, or greater than 45 s. It should be understood, however, that the treatment time can be adjusted at will to achieve doping quantities described in the present disclosure.
In some embodiments, the content of NaF produced will affect electrochemical performance of the electrode surface. If the content of NaF is less than 50 ppm, improvement of ionic conductivity on the surface of the positive electrode material 112 is not obvious. Therefore, the content of NaF shall not be less than 50 ppm, 70 ppm, 85 ppm, 105 ppm, 123 ppm, 152 ppm, or 160 ppm˜246 ppm, or 214 ppm˜318 ppm, or 259 ppm˜413 ppm, or 586 ppm to 793 ppm, or 803 ppm to 1050 ppm. In addition, doping amounts greater than 500 ppm may cause damage to binders on the surface of the electrode surface and reduce a bonding force between active substances, so preferably, doping amounts between 50 ppm and 500 ppm.
In some embodiments, the discharge to generate cold plasma is one or a combination of radio-frequency plasma discharge (RF), corona discharge (CD), dielectric barrier discharge (DBD), and sliding arc discharge (GAD). The above cold plasma equipment can discharge stably under high pressure, which is simple to operate and can form a large area of plasma discharge area, so that the active particles in the discharge area have a large range of action, which provides a basis for efficient doping treatment. Of course, it should be understood that any other discharge suitable to generate cold plasma can be applied to the treatment described in the present disclosure.
In some embodiments, the doped active particles or the doped active substances may be one or a combination of oxygen doped or nitrogen doped. For example, in some embodiments, it may be independent oxygen doped, nitrogen doped, or oxygen nitrogen doped. By doping the carbon layer with highly active particles produced by cold plasma, the positive electrode material 112 can obtain better electrochemical performance. Of course, it should be understood for a person skilled in the art that the doping of the active particles mentioned above can include doping the carbon layer 113 on the surface of the positive electrode material 112 after input of one or a combination of the precursor gases of oxygen and nitrogen into the cold plasma generator to generate active particles. However, in specific embodiments, doping of active particles can also be achieved by other forms of cold plasma generators.
In some embodiments, the flow rate of precursor gas into the cold plasma generator can be 1 ml/s˜15 ml/s. At the above precursor gas flow rate, the synergistically applied voltage and current can ensure realization of carbon layer 113 doping. In one set of embodiments, the positive electrode material 112 to be treated can be placed into the cold plasma generator, and the precursor gas can be passed through at the rate described in the present disclosure, and the cold plasma generator can be adjusted to the voltage and current described in the present disclosure to treat the positive electrode material. Of course, it should be understood that when oxygen doping is realized, oxygen doping needs to be completed in a short time under oxygen atmosphere to ensure that oxidation is rarely generated when oxygen-contained functional groups are introduced, so as to avoid oxidation caused by too long time or too high power. For the mixture of gases containing oxygen, oxidation can be ignored due to low oxygen content.
In some embodiments, the treated positive electrode material described in the present disclosure have different morphological characteristics compared with existing positive electrode material 112. At least a part of the surface of the positive electrode material 112 has a rod-like shape. For example, for the positive electrode material 112 vanadium phosphate sodium, a large number of rod-shaped structures, rod-like structures or sheet-shaped structures will appear on its surface after being treated by the treatment method described in the present disclosure. In some embodiments, the surface of the positive electrode material may be all in a rod-like shape, or at least 0.01% surface area may be rod-like, or at least 0.1% surface area may be rod-like, or at least 5% surface area may be rod-like, or at least 9.8% surface area may be rod-like, or at least 15.3% surface area may be rod-like, or at least 21.5% surface area may be in a rod-like shape, or at least 35.4% of the surface area may be in a rod-like shape, or at least 41.2% of the surface area may be in a rod-like shape, or at least 49.8% of the surface area may be in a rod-like shape, or at least 55.1% of the surface area may be in a rod-like shape, or at least 61.5% of the surface area may be in a rod-like shape, or at least 73.5% of the surface area may be in a rod-like shape or at least 84.5% of its surface area is rod-like. The stability of contact between the positive electrode material and the fluid collector interface can be improved by the rod-like shape on the surface of the positive electrode material, and a transmission rate of sodium ions and electronic conductivity can be improved. However, it should be understood that the rod-like described in the present disclosure refers to a slender form or presents a slender structure, which can also be described as columnar, etc.
In some embodiments, the rod shape may have a specific length, that is, an average length of the rod shape may be no less than 1.6 μm, no less than 2.1 μm, no less than 2.4 μm, no less than 2.6 μm, no less than 2.8 μm, and no less than 2.9 μm. In some embodiments, the rod shape may have a specific diameter (i.e. the radial diameter of the rod), That is, an average diameter of rod shape can be no less than 154 nm, no less than 167 nm, no less than 179 nm, no less than 189 nm, no less than 208 nm, no less than 238 nm, no less than 268 nm, no less than 294 nm, no less than 283 nm.
In some embodiments, the mass ratio of the rod-like material to the positive electrode material can be specified. For example, the mass ratio of rod-shaped material can be 2% to 10% of the positive electrode material. In some embodiments, the mass ratio of rod-shaped material to the positive electrode material can be no less than 0.5%, or 0.8%, or 1.5%, or 2.7%, or 3.4%, or 4.7%, or 5.9%, or 6.7%, or 9.4%. In some embodiments, the mass ratio is either no less than 15.8%, or no less than 20.1%, or no less than 30.5%, or no less than 36.8%.
In some embodiments, the battery positive electrode material 112 may be a polyanionic compound, a layered oxide, a spinel compound, Prussian blue, or a ternary lithium battery positive electrode material. Polyanionic compounds may include vanadium phosphate sodium, lithium iron phosphate, sodium titanium phosphate, and sodium fluoride phosphate. The layered oxides may include LiMO2 and NaMO2, where M may be Co, Ni, Mn, V or Fe. Spinel type compounds may include LiN2O4, where N may be Co, Nix, Mn, or V. The positive electrode material of ternary lithium battery can be lithium nickel-cobalt-manganate and lithium nickel-cobalt-aluminate. It should be understood that the treatment described in the present disclosure can also work with other positive electrode material.
In some embodiments, it should be understood that other substances that enhance the electrochemical properties of the positive electrode materials described here may also be introduced.
Another aspect of the present disclosure provides a positive electrode material. In an exemplary embodiment of the positive electrode material of the present present disclosure, the positive electrode material can be obtained after treatment by the method described herein for treating the positive electrode material of a battery. In some embodiments, at least part of the surface of the positive electrode material contains a carbon layer and at least part of the surface has a rod-like shape, where the carbon layer is a carbon layer doped with active particles after cold plasma treatment.
In some embodiments, as described in the present disclosure, doping amounts can be no less than 50 ppm.
In some embodiments, as described in the present disclosure, the active particle is one or a combination of oxygen and nitrogen.
In some embodiments, as described in the present disclosure, an average length of the rod morphology can range from 1.5 μm to 3 μm and an average diameter can range from 150 nm to 300 nm.
In some embodiments, as described in the present disclosure, a mass ratio of rod-shaped material can be specified. For example, the mass ratio of rod-shaped material can be 2% to 10% of the positive electrode material.
The second aspect of the present disclosure provides a positive electrode sheet including a collector fluid and a positive electrode material layer arranged on the collector fluid. The positive electrode material includes positive material treated by the method for treating positive electrode material of a battery described above or includes a positive electrode material described above. In addition to the positive electrode material, the positive electrode material layer may also include a conductive agent and a binder. A positive material layer may be introduced into a positive electrode sheet by a method known in the art.
A second aspect of the present disclosure provides a battery, in particular a sodium ion battery, including a positive electrode sheet described above. It should be understood that batteries also contain a number of other essential components of batteries, and that assembly methods of batteries are known in the art.
In some embodiments, the battery may be a button battery. The assembly of button batteries may be known in the art. For example, the positive electrode sheet can be placed in a glove box for button battery assembly.
In order to better understand the above exemplary embodiments of the present disclosure, they are further illustrated in conjunction with specific examples.
The treatment of positive electrode material of a battery includes the following steps:
Physical characterization of vanadium phosphate sodium positive electrode material obtained after nitrogen DBD activation treatment by cold plasma was conducted. It can be seen from the XRD pattern of vanadium phosphate sodium positive electrode material in
The treatment of battery positive electrode material includes the following steps:
The morphology and physical and electrochemical tests of the positive electrode material vanadium phosphate sodium obtained through activation treatment by the nitrogen DBD cold plasma were carried out. The content of nitrogen doping in the carbon layer was 159 ppm. According to the SEM images in
The treatment of battery positive electrode material includes the following steps:
Physical and electrochemical tests were conducted on the positive electrode material vanadium phosphate sodium obtained after the cold plasma activation treatment by nitrogen DBD. The content of nitrogen doping in the carbon layer was 87 ppm. The contact Angle of untreated vanadium phosphate sodium positive electrode material to the electrolyte was shown in
The treatment of battery positive electrode material includes the following steps:
Physical and electrochemical tests were conducted on the vanadium phosphate sodium positive electrode material obtained through the cold plasma activation treatment of nitrogen DBD. The content of nitrogen doping in the carbon layer was 308 ppm. The XPS of the untreated vanadium phosphate sodium positive electrode material was shown in
The treatment of battery positive electrode material includes the following steps:
Physical and electrochemical tests were conducted on the positive electrode material of vanadium phosphate sodium which was activation treated by oxygen RF cold plasma. The content of argon doping in the carbon layer was 287 ppm. Compared with the untreated electrode sheet, the polarization and impedance are lower, the polarization is reduced by 43% and the impedance is reduced by 18%.
The treatment of battery positive electrode material includes the following steps:
material: Using the traditional coating process to coat vanadium phosphate sodium on aluminum foil, and cutting the coated aluminum foil to obtain vanadium phosphate sodium positive electrode material with a thickness of 80 μm.
Physical and electrochemical tests were carried out on the positive electrode material of vanadium phosphate sodium which was activation treated by cold plasma of CD with the mixture of nitrogen and oxygen. The content of nitrogen and oxygen doping in the carbon layer is 378 ppm, which has lower polarization and impedance compared with the untreated electrode sheet. The voltage capacity of vanadium phosphate sodium under 5 C condition is shown in
The treatment of battery positive electrode material includes the following steps:
Physical and electrochemical tests were carried out on the positive electrode material vanadium phosphate sodium which was activated by cold plasma of oxygen CD. The content of oxygen doping in the carbon layer is 587 ppm, which has lower polarization and impedance compared with the untreated electrode sheet. The polarization is reduced by 45 0%, and the impedance is reduced by 20%.
Method for treating positive electrode material include the following steps:
Physical and electrochemical tests on the positive electrode material of lithium iron phosphate obtained from the cold plasma activation treatment of nitrogen DBD show that the content of nitrogen doping in the carbon layer is 600 ppm, which has lower polarization, higher capacity and higher capacity retention rate than that of the untreated electrode sheet. The voltage capacity of the treated lithium iron phosphate under 5 C condition is shown in
The treatment of lithium iron phosphate positive electrode material includes the following steps:
Physical and electrochemical tests were conducted on the positive electrode material of lithium iron phosphate obtained from the cold plasma activation of nitrogen DBD. The content of nitrogen doping in the carbon layer is 700 ppm, which has a lower impedance than that of the untreated electrode sheet. The EIS of lithium iron phosphate before and after treatment is shown in
Although the present disclosure has been described above by combining exemplary embodiments, it should be clear to the skilled person in the field that various modifications and changes may be made to exemplary embodiments of the present disclosure without deviating from the spirit and scope defined by the claims.
The application is a continuation of International Application No. PCT/CN2023/085616 filed on Mar. 31, 2023.
Number | Date | Country | |
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Parent | PCT/CN2023/085616 | Mar 2023 | WO |
Child | 18346970 | US |