Battery power combination vacuum cleaner

Abstract
A battery-powered vacuum cleaner that may be converted from a conventional on-the-floor cleaner to a portable canister cleaner for off-the-floor or on-the-floor cleaning operations. The vacuum cleaner has a filter chamber comprising a removable dirt cup having a substantially flat filter oriented in the direction of air flow. A fan and motor assembly is angularly related to the longitudinal axis of the vacuum cleaner to provide a lower profile of the cleaner housing while cleaning under low clearance objects. A handle is adjustable relative to the housing, or it may be removed to convert the cleaner to a portable canister.
Description




This invention relates to vacuum cleaners and, more particularly, to battery powered vacuum cleaners which may be converted from an upright cleaner to a canister cleaner and, further, to a canister cleaner which may be carried by a shoulder strap for on the floor or off the floor cleaning operations.




BACKGROUND OF THE INVENTION




Battery powered upright cleaners are typically designed to perform specific cleaning functions such as bare floor cleaning and small area cleaning on carpets and rugs. These vacuum cleaners are useful as an accessory to a full size carpet cleaner for small jobs. It is desirable, however, to have a cleaner which is versatile enough to perform the functions of a full size vacuum but possess the advantages of a portable stick vac and a portable canister vac which may be carried by a shoulder strap.




BRIEF DESCRIPTION OF THE INVENTION




This invention provides a powerful upright style battery powered vacuum cleaner, but which may be converted into a portable canister cleaner for both on the floor and off the floor cleaning operations. The vacuum cleaner includes an upper body containing a battery, a suction motor, a multi-position extension handle, and a removable dust cup. The upper body is pivotally connected to a floor engaging nozzle assembly ahead of a brush roll air intake orifice. Toward the rear of the nozzle assembly are two rearwardly extending projections which are spaced apart and to which rear wheels are mounted. The mounting projections are spaced apart to allow the upper body assembly to pivot 90 degrees from the vertical storage position to a ground-hugging overall height that aids in gaining cleaning access under low objects such as beds, chairs, couches, etc.




Consistent with the objective to provide a low profile for the cleaning operations described above, the motor and fan unit in the upper body is mounted so that the axis of fan rotation is angularly related to the longitudinal axis of the upper body, and so that the fan presents an elliptical envelope of rotation when viewed in the direction of the longitudinal axis of the upper body. This arrangement permits the height of the upper body housing to be reduced for the previously described cleaning operations.




According to a further aspect of this invention, the upper body provides a containment chamber. The containment chamber is provided with a substantially planar filter which extends from a distal end to a proximal end of the containment chamber to separate the chamber into an airflow chamber and a dirt chamber. The direction of flow of dirt-laden air is substantially parallel to the filter so that dirt is not built up on the filter but tends to be swept away by the incoming air stream. The containment chamber is easily removed and emptied without removing the filter during each disposal operation. Periodically, the filter may be cleaned by removing it from the containment chamber. According to a further aspect of this invention, the fan comprises an impeller having a pair of circular faces one of which has a circular central opening therethrough. A plurality of spaced curved vanes are provided between the plates extending outwardly from the central opening to an outer periphery of each plate. A windguard supports the motor and fan unit.




The windguard comprises spaced mounting plates, the first one of which supports the motor and a second one of which has an air cone conduit. The fan is located between the plates and a plurality of exhaust vanes connect the plates just outward of the path of travel of the fan to extend a short distance from the end of the plates. The vanes extending from the plates are received in lateral slots in the housing to aid in supporting the entire assembly. An air guard cylinder extends axially from the central opening of the fan and is received in the circular opening of the air cone conduit in closely spaced relationship. The other end of the air guard cylinder forms a laterally elongated opening which communicates with an elongated aperture in an end wall of the containment chamber. Air is thus drawn in from the containment chamber into the eye of the fan and then radially outwardly through the vanes between the plates to the outside environment.




The motor housing is connected to a lower accessory receiving assembly by a longitudinal spine. The containment chamber is removably mounted on the spine between the motor housing and the accessory receiving assembly. A tubular opening is defined by the accessory receiving assembly and is in fluid communication with an intake opening in the containment chamber. The floor and rug cleaning housing wall nozzle is attached to the accessory receiving assembly by an outlet tube which is pivotally connected to the floor and rug cleaning nozzle. The tube may be removed from the accessory receiving assembly and a hose may be connected to the assembly to convert the unit into a canister cleaner.




A handle is telescoped into the spine of the vacuum cleaner and may be adjusted to project at different extensions from the cleaner to accommodate persons of different height. For canister cleaning operations the handle may be entirely removed from the unit, a carrying strap may be attached to the cleaner and the cleaner may be carried about as a portable on or off the floor cleaning unit.




Molded into the housing is a compartment for the battery providing accessibility from the exterior of the housing. A disconnect connection is provided on the housing to electrically engage the battery and to provide terminals for leads which run along the spine of the vacuum to the motor housing and to a switch provided at the upper portion of the housing. Leads may also extend to the accessory mounting assembly to be associated with quick disconnect connectors on the rug nozzle to a brush roll motor so that a powered brush roll accessory may be provided.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a vacuum cleaner according to this invention;





FIGS. 2A

,


2


B, and


2


C, together comprise an exploded view of the vacuum cleaner;





FIG. 3

is a sectional view, the plane of the section being indicated by the line


3





3


in

FIG. 1

;





FIG. 4

is a cross sectional view, the plane of the section being indicated by the line


4





4


in

FIG. 3

;





FIG. 5

is a fragmentary sectional view, the plane of the section being indicated by the line


5





5


in

FIG. 4

;





FIG. 6

is a cross sectional view, the plane of the section being indicated by the line


6





6


in

FIG. 3

;





FIG. 7

is a cross sectional view, the plane of the section being indicated by the line


7





7


in

FIG. 6

;





FIG. 8

is a perspective view of the dirt containment chamber illustrating the filter removed therefrom;





FIG. 9

is a perspective view of the filter;





FIG. 10

is a sectional view of the rug nozzle according to one aspect of this invention;





FIG. 11

is a sectional view of the rug nozzle according to another aspect of this invention;





FIG. 12

is a bottom view of the rug nozzle illustrated in

FIG. 11

;





FIG. 13

is a bottom view of the rug nozzle illustrated in

FIG. 12

; and





FIG. 14

is a perspective view of a rug nozzle according to another aspect of this invention.











DETAILED DESCRIPTION OF THE INVENTION




Referring particularly to

FIGS. 1

,


2


A,


2


B, and


2


C of the drawings there is illustrated a battery operated upright vacuum cleaner


10


. The vacuum cleaner


10


includes an elongated casing or upper body member


12


which is pivotally connected at its distal end to a floor and rug cleaning housing


14


and has a handle


16


projecting from its distal end. The elongated casing


12


includes a motor housing


18


at one end and an accessory receiving assembly


20


at its other end. The motor housing


18


and the assembly


20


are joined by a spine


22


.




Mounted within the motor housing


18


is a motor and fan assembly


24


(

FIGS. 2A

,


2


B,


2


C, and


3


). The assembly


24


includes a motor


26


and a fan


28


. The motor


26


is mounted on a fan cover plate


30


within a central socket


32


. The fan


28


is mounted for rotation on the other side of the plate


30


and as may be seen in

FIG. 4

comprises a plurality of curved vanes


32


extending between first and second mounting disks


34


and


36


. The disk


36


has a central air intake opening


38


defined by a cylindrical air guard


40


. A plurality of laterally extending air guide vanes


42


are provided along the lateral edges of the plate


30


and each vane


42


has an extending tab


44


(FIG.


5


). A reducer


48


having a base plate


50


(

FIG. 6

) is assembled on the motor fan assembly by a plurality of recesses


52


provided in the plate


50


. The plate


50


and the plate


30


are spaced apart a distance so that both plates are spaced closely adjacent the fan


28


.




The fins


46


project beyond the edges of the plates


50


and


30


and are received in a slot


54


in the housing


18


. The slot


54


and spaced parallel ribs


56


and


58


serve to retain the motor fan assembly and the housing


18


. A gasket


60


is provided between the plate


50


and the rib


58


to seal the motor fan unit.




As may be seen most clearly in

FIG. 3

the ribs


56


and


58


and the slots


54


mount the motor fan assembly at an angle with respect to a longitudinal axis of the upper body


12


. This angular mounting arrangement reduces the profile of the outer fan unit as viewed along the axis so that the width of the housing


12


measured normal to the axis may be reduced. As will become apparent reduction of this width enables the user to clean under low clearance items of furniture such as beds or the like.




As may be seen in

FIG. 7

the angular rim


38


projects into an opening


70


in the plate


50


and is closely spaced thereto. The opening


70


communicates with a reducer tube


72


which projects from the plate


50


as a cylinder and then flows laterally outwardly to form an elongated opening


74


. The opening


74


is covered by a grate


76


and is sealed to an end wall


78


.




The end wall


78


and an opposite wall


80


define a cavity which receives a dust cup


82


. The cup


82


is generally rectangular but has a front face


84


molded to conform to the configuration of the body


12


. As may be seen in

FIGS. 3 and 8

, one end of the cup


82


has an open mouth defined by an edge


88


which is sealed against the end wall


78


. The front face


84


extends around a recess


90


in the housing


18


and is sealed by a gasket


92


. Thus the cup


82


is in fluid communication with the intake of the fan


28


. The other end of the cup is closed but has an opening


94


which communicates with an intake tube


96


. The intake tube


96


is provided with a flapper valve


98


at its upper end to minimize the gravitational discharge of debris.




A substantially flat filter element


100


is removably mounted in the dirt cup


82


. The filter


100


is preferably made from plastic and has a framework which comprises longitudinal sides


102


and


104


and a central frame member


106


. A rectangular frame


108


is provided at one end of the filter. A filter fabric


110


extends between the sides


102


and


104


and extends across the frame


108


. The filter


100


is mounted in the dirt cup by sliding the filter edges


102


and


104


between parallel ribs


112


and


114


which are provided on opposite sides of the dirt cup


82


. It may be noted in

FIG. 8

that one side


116


of the tube


96


is flattened to closely face the filter fabric


110


. The flattened portion flows at its lower end to a full cylinder to provide a circular opening at the inlet


94


. The cylindrical portion of the tube


96


is accommodated by a complimentary cylindrical impression


118


at one end of the filter.




As may be seen in

FIG. 3

the filter


100


separates the interior of the dirt cup


82


into a dirty air chamber


120


and a clean air chamber


122


. Since the face of the filter screen


110


is substantially in the direction of dirty air flow the screen tends not to be deeply embedded with dirt and the dirt tends to collect in the cup rather than on the filter screen. Thus the cup may be emptied without removing and cleaning the screen after each use. However, when the screen is completely coated with dirt the filter is easily removed from the dirt cup and thoroughly cleaned. To aid in this operation, it may be noted in

FIG. 8

that one edge


124


of the dirt cup


82


is provided with a series of comb-like projections


126


which may be used as an aid in scraping the surface of the filter screen


110


.




The dirt cup


82


is retained in an operating position by an upper loop


130


which is placed over a hook


132


on the housing


18


. A lower spring hinge


134


snaps over and is retained by a detent


136


. A handle grip


140


is provided at the front face of the dirt cup


82


.




The inlet tube


96


and its opening


94


are seated on a gasket


150


which is provided on a T-joint and accessory holder


152


and the accessory mounting assembly


20


. The holder


152


has a cylindrical socket


154


which receives a T-joint


156


. The T-joint


156


is provided with a spring biased locking button


158


which projects through an aperture


160


in the socket


156


. The button locks the T-joint in the socket and permits removal of the T-joint


156


. The T-joint


156


has a hollow interior and is received between a cylindrical surface


162


in a lower nozzle member


164


and a complimentary cylindrical surface


166


in an upper nozzle member


168


(FIG.


2


A). With the upper and lower nozzle members


168


and


164


assembled, the T-joint


156


is permitted to swivel between vertical and horizontal positions.




A suction inlet opening


170


is provided in a portion of the cylindrical side wall of the T-joint


156


. When the handle and, therefore, the T-joint


156


is in an inclined operating position, the inlet opening


170


is in communication with an air inlet passage


172


formed by a wall


174


in the lower nozzle assembly


164


and a wall


176


in the upper nozzle assembly


168


. The inlet opening


170


is otherwise sealed by a lower gasket nozzle


178


provided on the cylindrical surface


162


. The passage


172


in turn communicates with an elongated chamber


178


in the lower nozzle member


164


which, in turn, is open to the floor or carpet being vacuumed.




A powered brush roll


180


having a multiplicity of bristles


182


is mounted for rotation in the chamber


178


and is covered by an inner shroud


184


. The brush roll


180


is driven by a drive motor


186


through a driving belt


188


and a drive wheel


190


which is connected to one end of the brush roll


180


. The drive motor


186


is mounted in the lower nozzle on motor mounting cradles


192


.




Referring to FIG.


12


and to the lower nozzle member


164


, a pair of small front wheels


200


are provided ahead of brush roll air intake


202


and are spaced inwardly from front corners


204


. The front corners


204


define recessed channels


206


in air communication with the brush roll air intake


202


to enhance edge and corner cleaning effectiveness. Toward the rear of the lower nozzle assembly


164


, two rearwardly extending projections


208


and


210


rotatable mount a pair of relatively large rear wheels


212


and


214


. The extensions


208


and


210


provide a space therebetween which allows the upper body assembly to pivot


90


degrees from a vertical storage position to a “ground-hugging” overall height that acids in gaining cleaning access under low objects, such as beds, chairs, couches, etc.




A two position height adjustment mechanism


216


comprises a carriage formed by a pair of parallel links


218


and


220


, which are fixed at one end to an axle


222


. A roller


224


is rotatably mounted between the links


218


and


220


. The axle


222


is provided with centrally located flattened portions


226


and


228


and is mounted for rotation between channel plates


230


and


232


. A leaf spring


234


is mounted on a post


236


and retains the axle


222


and, therefore, the roller


224


in the position illustrated in solid outline in

FIGS. 11 and 12

. In that illustrated position the roller


224


tends to minimize penetration of the section inlet opening into plush or deep pile carpeting. For bare floors or short pile carpeting, the roller may be pivoted about 180 degrees to the position illustrated in phantom outline in

FIG. 12

to permit the intake opening of the nozzle to be spaced a short distance from the floor. In its pivoted position the flattened portion


226


of the axle


228


engages the spring


234


. To aid in moving the roller from its on the floor to its retracted position projecting finger grips


240


may be provided on the links


218


and


220


. Further, a flexible scraper blade


242


is mounted just rear of the intake


202


of the nozzle to scrape any debris into a position to be picked up by the intake nozzle.




Referring now to

FIG. 13

there is illustrated a height adjustment mechanism according to a further aspect of this invention. The mechanism includes an axle


250


which is mounted for pivotable movement between a pair of bearing plates


252


and


254


. A retaining plate


256


covers and retains the axle


250


between the plates


252


and


254


. A pair of links


258


and


260


are fixed to the axle


250


and rotatably mount a roller


262


. Stabilizer ribs


264


, which project from the cover, prevent movement of the roller


262


and the axle


250


in their axial directions. Pressure pads


266


and


268


are located on opposite sides of the axle


250


and frictionally engage cam projections


270


at the ends of the axle


250


when the roller


262


is in its operative illustrated position and its phantom outline position, respectively.




Refer now to

FIG. 14

there is illustrated a mechanism for providing a permanent elevation of the nozzle opening with respect to plush or deep pile carpeting. That mechanism includes an axle


270


which is transversely supported by end posts


272


and


274


. A plurality of rotatable rollers


276


are mounted on the axle


270


which are provided with mutually interlocking ends


278


which join the rollers


276


as a rotational unit. The interlocking end configuration of the rollers


276


prevents hair and string buildup on the axle


270


during use. The rollers


276


provide spaces therebetween which ensure adequate vacuum suction to the nozzle intake


202


.




Referring again to

FIGS. 2A

,


2


B and


2


C the brush roll motor


186


and the suction motor


26


are powered by a battery pack


280


. The battery pack


280


includes a plurality of rechargeable batteries


282


which are electrically connected in series by a plurality of busbars


284


. Additional busbars


286


and


288


provide contact points


290


and


292


in openings


294


and


296


in an upper battery case


298


. The upper battery case


298


cooperates with a lower battery case


300


to provide the battery pack


280


. A circuit board


302


is provided within the upper and lower battery cases to provide components which are required for recharging the battery. The recharging pin connector (not shown) may be inserted into an opening


304


formed by the upper and lower battery cases to recharge the batteries


282


when the battery pack


280


is removed from the vacuum cleaner or when the battery pack


280


is mounted in an operating position in the vacuum cleaner.




A battery compartment


306


is provided in the vacuum cleaner and has an inner configuration which conforms to the shape of the battery pack


280


. It may be noted that the battery pack


280


is asymmetrical in that one corner


308


is provided with a slight radius. This prohibits the battery pack from being mounted in an inverted position within the compartment


306


. The battery pack


280


is retained in the compartment


306


by a flexible detent


310


which engages a complimentary detent (not shown) within the compartment


306


.




When the battery pack


280


is installed in the compartment


306


, the contacts


294


and


296


are in electrical contact with contacts


312


and


314


which in turn supply d current from the battery pack


282


a pair of contacts


316


and


318


which are located in alignment with pin openings


320


in the housing adjacently opening


94


in the housing. When the T-joint


156


is inserted into the opening


94


, socket pins


322


mounted on the T-joint


156


electrically engage the contacts


312


and


314


. A wiring harness


324


electrically connects the pins


322


to the brush roll motor


186


. A wiring harness


326


connects the contacts


312


and


314


to a multi-position switch


328


and connects the switch to a pair of pins


322


. The switch


328


controls the supply of power to the motor


26


. A first position of the switch


328


is an off position which prevents supply of power to the motor


186


and the motor


26


. The switch has a second position which supplies power to both motors


186


and


26


and has a third position which supplies power only to the motor


26


. The last mentioned position of the switch is utilized when bare floors are vacuumed without rotation of the brush roll.




The handle


16


includes a shaft


340


which is slidably received in the spine


22


. A spring biased latch


342


engages an upper notch


344


to retain the handle in a retracted position, and engages a lower notch


346


to retain the handle in an extended position. the handle may also be removed from the spine


22


, if the vacuum cleaner is used as a portable canister cleaner.




To use the vacuum cleaner as a portable canister cleaner, the T-joint


156


is removed from the holder


152


and a connector end


348


of an accessory hose


350


(

FIG. 2C

) is inserted into the holder


152


. the connector end


348


is provided with electrical connector contact pins which are received in the pin openings


320


to provide power for a brush roll motor (not shown) in a cleaning accessory (also not shown) at the distal end of the hose


350


.




The upper body member


12


may be provided with a carrying strap


352


which is attached to the member


12


by links


354


and


356


as is indicated in FIG.


2


C.




While the invention has been shown and described with respect to particular embodiments thereof, those embodiments are for the purpose of illustration rather than limitation, and other variations and modifications of the specific embodiments herein described will be apparent to those skilled in the art, all within the intended spirit and scope of the invention. Accordingly, the invention is not to be limited in scope and effect to the specific embodiments herein described, nor in any other way that is inconsistent with the extend to which the progress in the art has been advanced by the invention.



Claims
  • 1. A vacuum cleaner comprising:an elongated canister defining a motor housing; a motor housing comprising an elongated casing having a longitudinal axis and an end wall; a motor and fan assembly mounted in said housing, said fan having an axis of rotation angularly related to said longitudinal axis so that said fan presents a circular envelope of rotation when viewed in the direction of its axis of rotation and presents an elliptical envelope of rotation when viewed in the direction of said longitudinal axis; an aperture defined by said end wall; an air duct between said fan and said end wall; a containment chamber having a proximal end removably attached to said end wall and a distal end defining an intake opening; a substantially planar filter within said containment chamber and extending from said distal end to said proximal end of said containment chamber to separate said containment chamber into an air flow chamber and a dirt chamber; said aperture being separated from air flow communication with said intake opening by said filter.
  • 2. A vacuum cleaner assembly according to claim 1 wherein said fan comprises an impeller having a pair of circular discs, one of said discs having a circular central opening therethrough, a plurality of spaced curved vanes between said discs extending outwardly from said central opening to an outer periphery of each disc.
  • 3. A vacuum cleaner assembly according to claim 2 wherein said air duct comprises an air guide cylinder axially projecting from said central opening and an air cone conduit having a circular opening at one end into which said air guide cylinder extends, and a laterally elongated opening at another end that communicates with said aperture defined by said end wall.
  • 4. A vacuum cleaner according to claim 1 including a longitudinal spine mounting said motor housing at one end thereof and an accessory receiving assembly at another end thereof, said containment chamber being removably mounted on said spine between said motor housing and said accessory receiving assembly, a tubular opening defined by said accessory receiving assembly in fluid communication with the intake opening of said containment chamber.
  • 5. A vacuum cleaner according to claim 4 wherein a floor and rug cleaning housing is attached to said accessory receiving assembly, said floor and rug cleaning housing including a floor and rug engaging nozzle having a floor and rug engaging inlet opening and an outlet tube, said outlet tube being T-shaped and having a cylindrical head pivotally received in a cylindrical socket having an inlet opening in fluid communication with the floor and rug inlet opening, an inlet opening in said head in communication with the inlet opening in said cylindrical socket, said outlet tube further having a hollow tail received within the tubular opening defined by said accessory receiving assembly.
  • 6. A vacuum cleaner according to claim 5 wherein said floor and rug engaging nozzle is provided with front and rear rug and floor engaging wheels, a roller mounted on a bottom surface of said nozzle between said front and rear wheels and transverse to a direction of movement of movement of said nozzle, said roller and said rear wheels defining a plane of rug contact, with said front wheels being above said plane to elevate an air inlet opening of said nozzle for cleaning deep pile and plush carpeting.
  • 7. A vacuum cleaner according to claim 6 wherein said roller is mounted on a fixed axle.
  • 8. A vacuum cleaner according to claim 7 wherein said roller comprises a plurality of roller segments.
  • 9. A vacuum cleaner according to claim 8 wherein said axle extends through said roller and wherein each segment has an end portion which interlocks with an end portion of an adjacent segment to prevent hair and string buildup on said axle.
  • 10. A vacuum cleaner according to claim 9 wherein each segment has another end portion which defines a space between another end portion of an adjacent segment to ensure adequate vacuum suction to said nozzle intake.
  • 11. A vacuum cleaner according to claim 6 wherein said roller is mounted on a roller axle and said roller axle is connected to a carriage moveable to position said roller between a first retracted position wherein said roller is above a plane defined by said front and rear wheels and a second extended position wherein said roller is below the plane defined by said front and rear wheels.
  • 12. A vacuum cleaner according to claim 11 wherein said carriage is formed by a pair of parallel links fixed at one end to a carriage axle, said roller being rotatably mounted at another end of said links, said carriage axle having a pair of parallel centrally located flattened portions and being mounted for rotation between channel plates, a leaf spring retaining said carriage axle between said channel plates and retaining said roller in said first and second positions when engaging a flattened portion.
  • 13. A vacuum cleaner according to claim 11 wherein said carriage is formed by a pair of parallel links fixed at one end to a carriage axle, said roller being rotatably mounted for pivotable movement between a pair of bearing plates, a retaining plate covering and retaining the carriage axle between the bearing plates, a pressure pad on opposite sides of said carriage axle adapted to frictionally engage cam projections adjacent each end of the carriage axle to retain said roller in said first and second positions.
  • 14. A vacuum cleaner according to claim 5 including a battery pocket formed by a wall of said accessory receiving assembly and a battery pack removably mounted in said pocket.
  • 15. A vacuum cleaner according to claim 14 including electrical contacts in said wall communicating with electrical contacts on said battery pack, electrical conductors extending from said contacts in said wall to an electrical connector socket adjacent to the tubular opening in said accessory receiving assembly.
  • 16. A vacuum cleaner according to claim 15 including a rotatable brush roll extending across said floor and rug engaging inlet opening.
  • 17. A vacuum cleaner according to claim 16 including a brush roll drive motor connected to said brush roll.
  • 18. A vacuum cleaner according to claim 5 wherein said floor and rug cleaning housing has spaced rearwardly extending extensions, a wheel mounted in each extension, and wherein said elongated canister is adapted to be pivoted about said cylindrical socket so that said canister may be pivoted to a position between said extensions.
  • 19. A vacuum cleaner according to claim 4 wherein a flexible accessory hose is attached to said tubular opening.
  • 20. A vacuum cleaner according to claim 19 wherein said hose has a quick-connect electrical connector adapted to connect with a cooperating connector on said accessory receiving assembly.
  • 21. A vacuum cleaner comprising:an elongated canister defining a motor housing having a longitudinal axis and an end wall; a motor and fan assembly mounted in said housing, said fan housing having an axis of rotation angularly related to said longitudinal axis so that said fan presents a circular envelope of rotation when reviewed in the direction of its rotation and presents an elliptical envelope of rotation when viewed in the direction of said longitudinal axis, a filter chamber having an outlet in communication with said fan and an inlet opening for receiving vacuumed debris, and parallel ribs provided on opposite sides of said chamber, and a filter in said filter chamber mounted on said parallel ribs and between said inlet opening and said outlet opening.
  • 22. A vacuum cleaner assembly according to claim 21 wherein said fan comprises an impeller having a pair of circular discs, one of said discs having a circular central opening therethrough, a plurality of spaced curved vanes between said discs extending outwardly from said central opening to an outer periphery of said disc.
  • 23. A vacuum cleaner assembly according to claim 22 wherein said motor is mounted on one side of a cover plate and has a fan drive shaft extending through said cover plate and mounting said fan, a plurality of air guide vanes along opposite lateral edges of said cover plate and providing space for said fan to rotate therebetween, a base plate having lateral edges fixed to said vanes and being spaced from said one of said discs, said base plate having an air passage opening communicating with said central opening of said one of said discs, said guide vanes having end tabs extending beyond the lateral edges of the cover plate and the base plate, said end tabs extending through a pair of slots in said motor housing to direct exhaust air from said fan and to mount said motor and fan assembly in said housing.
  • 24. A vacuum cleaner assembly according to claim 23 including an aperture defined by said end wall, an air duct between said fan and said end wall, said air duct comprising an air guide cylinder axially projecting from said central opening and an air cone conduit having a circular opening at one end into which said air guide cylinder extends, and a laterally elongated opening at another end that communicated with said aperture defined by said end wall.
  • 25. A vacuum cleaner comprising:an elongated canister defining a motor housing; a motor housing comprising an elongated casing having a longitudinal axis and an end wall; a motor and fan assembly mounted in said housing, said fan having an axis of rotation angularly related to said longitudinal axis so that said fan presents a circular envelope of rotation when viewed in the direction of its axis of rotation and presents an elliptical envelope of rotation when viewed in the direction of said longitudinal axis; an aperture defined by said end wall; an air duct between said fan and said end wall; a containment chamber having a proximal end removably attached to said end wall and a distal end defining an intake opening; a substantially planar filter within said containment chamber and extending from said distal end to said proximal end of said containment chamber to separate said containment chamber into an air flow chamber and a dirt chamber; said aperture being separated from air flow communication with said intake opening by said filter, an impeller mounted on said fan having a pair of circular discs, one of said discs having a circular central opening therethrough, a plurality of spaced curved vanes between said discs extending outwardly from said central opening to an outer periphery of said disc, wherein said motor is mounted on one side of a cover plate and has a fan drive shaft extending through said cover plate and mounting said fan, a plurality of air guide vanes along opposite lateral edges of said cover plate and providing space for said fan to rotate therebetween, and a base plate having lateral edges to said vanes and being spaced from said one of said discs, said base plate having an air passage opening communicating with said central opening of said one of said discs, said guide vanes having end tabs extending beyond the lateral edges of the cover plate and the base plate, said end tabs extending through a pair of slots in said motor housing to direct exhaust air from said fan and to mount said motor and fan assembly in said housing.
  • 26. A vacuum cleaner comprising:an elongated canister defining a motor housing; a motor housing comprising an elongated casing having a longitudinal axis and an end wall; a motor and fan assembly mounted in said housing, said fan having an axis of rotation angularly related to said longitudinal axis so that said fan presents a circular envelope of rotation when viewed in the direction of its axis of rotation and presents an elliptical envelope of rotation when viewed in the direction of said longitudinal axis; an aperture defined by said end wall; an air duct between said fan and said end wall; a containment chamber having a proximal end removably attached to said end wall and a distal end defining an intake opening; a substantially planar filter within said containment chamber and extending from said distal end to said proximal end of said containment chamber to separate said containment chamber into an air flow chamber and a dirt chamber; said aperture being separated from air flow communication with said intake opening by said filter, an impeller mounted on said fan having a pair of circular discs, one of said discs having a circular central opening therethrough, a plurality of spaced curved vanes between said discs extending outwardly from said central opening to an outer periphery of said disc, wherein said motor is mounted on one side of a cover plate and has a fan drive shaft extending through said cover plate and mounting said fan, a plurality of air guide vanes along opposite lateral edges of said cover plate and providing space for said fan to rotate therebetween, a base plate having lateral edges to said vanes and being spaced from said one of said discs, said base plate having an air passage opening communicating with said central opening of said one of said discs, said guide vanes having end tabs extending beyond the lateral edges of the cover plate and the base plate, said end tabs extending through a pair of slots in said motor housing to direct exhaust air from said fan and to mount said motor and fan assembly in said housing, and an aperture defined by said end wall, an air duct between said fan and said end wall, said air duct comprising an air guide cylinder axially projecting from said central opening and an air cone conduit having a circular opening at one end into which said air guide cylinder extends, and a laterally elongated opening at another end that communicated with said aperture defined by said end wall.
Parent Case Info

A claim for priority is hereby made under the provisions of 35 U.S.C. 119(e) for the above-identified U.S. patent application based on U.S. Provisional Application Ser. No. 60/108,912, filed Nov. 18, 1998.

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60/108912 Nov 1998 US