The present invention relates to a battery-powered handheld machine tool, particularly a handheld circular saw having an electric motor for rotationally driving a tool, particularly a saw blade, arranged on the handheld machine tool. The handheld machine tool has a front and rear handle, in each case relative to an advancing direction of the handheld machine tool. Furthermore, the handheld machine tool has a receiving recess for accommodating a replaceable battery. The replaceable battery is used to supply power to the electric motor.
Such handheld machine tools are basically known from prior art. Also known from prior art are handheld machine tools whose electric motor is designed to drive a tool, e.g., in the form of a saw blade, via a worm gear of the handheld machine tool. In such handheld machine tools, designed as handheld circular saws, that are known particularly from the US and typically referred to as “worm-drive saws” (WDS), the worm gear allows a right-angled arrangement of the motor axis (worm shaft) and the tool axis, i.e., saw blade axis (output axis for the saw blade). As a result, handheld circular saws designed as WDS have an elongated, less wide shape than the “side winders” (SW) preferred in Europe, in which the motor axis and saw blade axis are arranged coaxially, but at least parallel to each other.
The object of the present invention is to provide a handheld circular saw with improved handling.
The object is achieved in that the rear handle is mounted in a manner to be outwardly and laterally pivotable about a pivot axis in such a manner that when the rear handle is in a swiveled-out position, the receiving recess is opened to receive or remove the replaceable battery, and when the rear handle is in a swiveled-in position, receiving or removing the replaceable battery in or out of the receiving recess is blocked.
Advantageously, the battery-powered handheld machine tool according to the invention allows for a particularly easy insertion or removal of a replaceable battery. Already because of that, the handheld circular saw according to the invention has improved handling compared to battery-powered handheld machine tools, particularly handheld circular saws, known from prior art.
The invention also includes the knowledge that the elongated, less wide shape of the prior art handheld circular saws designed as WDS requires top-heavy ergonomics, which are preferred for so-called “drop cuts”, in other words, cuts in a vertical direction from top to bottom. In addition to the already mentioned advantageously simple battery replacement, the preferred ergonomics of a handheld circular saw designed as a WDS is at least favored in terms of design due to the fact that the receiving recess can be opened to receive the replacement battery by pivoting the rear handle.
Preferably, a length of the handheld machine tool along the advancing direction is at least twice as long as a width of the handheld machine tool transversely to the advancing direction. Within the scope of the present invention, the advancing direction refers to a thrust direction when working with the handheld machine tool as intended, i.e., in particular not a thrust direction possibly taken up temporarily to release a jammed tool, particularly a saw blade, out of a sawed piece.
In a particularly preferred design, the pivot axis is oriented in the advancing direction of the handheld circular saw. Preferably, the pivot axis has a pivot point, which lies above, preferably solely above, a base plane and/or lies below, preferably solely below, a parallel plane parallel to this base plane. The base plane may be spanned by a bottom side, contacting a work piece while in a working mode, of a base plate, in a zero-degree position and/or set to a maximal cutting depth, of a handheld machine tool. The base plate is in the zero-degree position when the bottom side, contacting a work piece while in a working mode, of the base plate is perpendicular to the planar saw blade.
The parallel plane parallel to the base plane preferably has a clearance to the base plane. In a preferred design, the rotation axis of the tool lies preferably in the parallel plane. In this preferred design, the pivot point is arranged preferably below the receiving recess and in a particularly preferred manner is designed in a stabilization rail of the handheld machine tool. In other words, in this preferred design, the rear handle is fastened “underneath” on the handheld circular saw.
It has proven to be advantageous if the pivot point preferably lies solely in a chamber side, facing the rear handle, of an axial plane, wherein the axial plane is spanned by the rotation axis and a radius of the tool. Preferably, the axial plane forms an angle of 90 degrees extending from a section, located in front of the rotation axis in the advancing direction, of a base plane and in the rotational direction of the tool.
In an also preferred manner, the center of gravity lies, preferably exclusively, in a chamber side, facing the front handle, of a clearance plane ABE. Preferably, the clearance plane is parallel to the axial plane and/or has a clearance to the axial plane, which is at least as large and/or no more than twice as large as a maximum possible tool diameter of a respective handheld machine tool.
The center of gravity can, preferably exclusively, lie in a chamber side, facing the front handle, of a handle plane. Preferably, the handle plane is spanned by the rotation axis and a radius of the tool, wherein the handle plane forms an angle of at least 20 degrees and preferably at least 30 degrees from a section, positioned behind the rotation axis in the advancing direction, of a base plane and in the opposite rotational direction of the tool. In this preferred design, the center of gravity is preferably arranged above the receiving recess and in an especially preferred manner designed in a mounting rail of the handheld machine tool. In other words, in this preferred design, the rear handle fastened at the “top” on the handheld machine tool.
It is explicitly pointed out here that the just specified position conditions of the pivot axis can apply singly as well as in combination. In this way, for example, the base plane, the axial plane, the clearance plane and the parallel plane enclose a spatial region in the form of a cuboid, in which the center of gravity is arranged or is to be arranged.
In a preferred design, the center of gravity lies in a stabilization rail of the handheld machine tool. Alternatively, the center of gravity can lie in a mounting rail of the handheld machine tool. The pivot axis can run through a cylinder pin, which is mounted in a pin receptacle.
It has proven to be advantageous when a pivot angle between a swiveled-in state and a swiveled-out state, limited by a pivot stop and a counter-stop, is greater than 30 degrees, preferably 90 degrees, and no more than 330 degrees.
Preferably, the handheld machine tool has a latch mechanism, which is designed to securely hold the rear handle in the swiveled-out state, preferably until the user overcomes a spring blocking force.
The spring blocking force may be designed for example by a pressure element having a ball and spring and at least one corresponding latch recess. Preferably, such a mechanism is designed near the pivot axis, which allows for a particularly compact structure. The latch mechanism can alternatively be designed by means of a magnetic pairing, preferably in the region of the pivot stop and/or the counter-stop. It is also possible to execute the latch mechanism by means of coil spring friction. Each one of these options is designed in such a manner that the rear handle is securely held in the swiveled-out state until a force applied by the user on the rear handle overcomes the spring blocking force of the latch mechanism.
In a particularly preferred design, the rear handle has a locking mechanism, which is designed to fix the rear handle in its swiveled-in state and/or if applicable to release it for a pivot motion. It has proven to be advantageous if, below the receiving recess, there is arranged a stabilization rail, which preferably protrudes opposite the advancing direction over the receiving recess, and to which the rear handle can be preferably fixed in its swiveled-in state.
A fixing of the rear handle in its swiveled-in state to the stabilization rail allows for high stability of the rear handle and thus an optimal force flow in the advancing direction of the handheld machine tool.
It has proven to be advantageous if the locking mechanism comprises a pin, which can engage for that purpose in a provided recess, which is preferably constructed on the stabilization rail or mounting rail. According to an alternative design form, the locking mechanism can also be designed by a hook with a corresponding eye. This is preferably when the rear handle is in a swiveled-in state. By means of such a locking mechanism, the rear handle is locked in such a manner that a particularly reliable operation of the handheld machine tool is achieved by preventing an undesired swiveling of the rear handle. The locking mechanism can be designed so that it locks automatically in a swiveled-in state. Alternatively, the locking mechanism can be designed to lock when the user actuates an operating element.
Preferably, safety of the handheld circular saw is increased by the fact that it has a safety switch, which is connected to the rear handle and is designed to interrupt power supplied to the electric motor in the unlocked state of the locking mechanism and/or when in a swiveled-out state. The safety switch can interrupt the main power supply of the handheld machine tool directly or send the status of the locking mechanism to an electronic system and prevent a startup of the handheld machine tool, particularly a saw, despite pressing on the on/off switch, by means of a logic controller provided in the electronic system. The safety switch can be designed in an electrical, magnetic and/or optical manner. Multiple possibilities for arranging the safety switch are conceivable. The safety switch can be part of the mechanical switching element, for example, or be connected to it mechanically. Alternatively or additionally, the safety switch can be arranged in the region of the pivot axis or the pivot point of the rear handle. Alternatively or additionally, it is conceivable to arrange the safety switch in a region of the rear handle, which, when in a swiveled-in state, is in contact with a replaceable battery held in the receiving recess. It was found to be advantageous to design the safety switch as part of the mechanical switching element.
In another preferred design, the receiving recess has a rail guide, by means of which the replaceable battery is pushed into the receiving recess and can be pulled out of it. Preferably the rail guide and/or the replaceable battery is designed in such a manner that pulling out the replaceable battery is only possible after actuating a release element. Preferably the release element is designed as a button and arranged on the replaceable battery.
It has also proven to be advantageous if a hand engagement surface of the rear handle, in relation to the advancing direction of the handheld machine tool, is accommodated behind the replaceable battery held in the receiving recess. In a particularly preferred design, the tool is arranged to the left or right, in relation to the advancing direction of the handheld machine tool, of the electric motor. The output shaft of the electric motor can run parallel to the rotation axis of the saw blade. The handheld circular saw is preferably at least twice as long as it is wide. Preferably the handheld circular saw is devoid of a worm gear. In this way, the battery-powered handheld machine tool, designed as a handheld circular saw, can for example achieve the ergonomics of a handheld machine tool provided as a WDS and designed in the form of a handheld circular saw.
Additional advantages emerge from the following drawing descriptions. The drawings depict various embodiments of the present invention. The drawings, the description and the claims contain numerous features in combination. A person skilled in the art will also consider the features individually for practical purposes and combine them into reasonable other combinations.
In the drawings, identical and similar components are labeled with identical reference signs.
A preferred embodiment of a handheld machine tool 100 designed as a battery-powered handheld circular saw is depicted in
When normally operated as intended, handheld circular saw 100 is advanced in advancing direction V. The advancing direction is depicted in
In addition, handheld circular saw 100 has a receiving recess 50 for receiving a replaceable battery 200. In the embodiment shown in
According to the invention, rear handle 30 is positioned in a pivotable manner about a pivot axis S. Rear handle 30 is pivotably positioned about pivot axis S in such a manner that when rear handle 30 is in a swiveled-out state (cf.
As one can see when looking at both
In a preferred embodiment of
Pivot axis S runs exclusively above a base plane GE. Base plane GE can also be designed as a footplate plane. Base plane GE thereby corresponds to the footplate plane. Handheld machine tool 100 designed as a handheld circular saw has a base plate 10. The base plate can also be referred to as a footplate. This is particularly the case if the handheld machine tool contains a footplate. However, it is also possible that handheld machine tool 100 does not contain any base plate 10 or footplate. A base plane GE designed as a base plane is spanned by a bottom side 11, contacting a workpiece while in working mode, of a base plate 10, set to a zero-degree position and a maximum cutting depth, of handheld circular saw 100. Base plane GE spanned by bottom side 11 of base plate 10 is also illustrated in a perspective view of
Base plane GE, axial plane AE, clearance plane ABE and parallel plane PE form a spatial region in the form of a cuboid, in which pivot point SP is arranged. As one can also see in
In reference to
Rear handle 30 is pivotably mounted by means of a cylindrical pin 70, which runs coaxially to pivot axis S, in a pin receptacle 71 of a stabilization rail 59 of handheld circular saw 100. For this purpose, rear handle 30 has a non-depicted borehole through which cylinder pin 70 passes.
Now to be further described in relation to
In the embodiment of
Special features of handheld machine tool 100 designed as a handheld circular saw are to be explained below with reference to
As one can see in
As one can also see in
Below mounting rail 15, there is designed a rail guide 55, by means of which replaceable battery 200 can be pushed into and pulled out of receiving recess 50. Rail guide 55 is designed in such a manner that pulling out replaceable battery 200 is first possible after actuating a release element 58 on replaceable battery 200. For that purpose and not depicted in
A motor shaft 61, shown in
A maximum length L, in relation to advancing direction V, of handheld machine tool 100 designed as a handheld circular saw is at least twice as long as a maximum width B, perpendicular to advancing direction V, of handheld machine tool 100 designed as a handheld circular saw.
A second preferred embodiment of a battery-powered handheld circular saw 100 is shown in
When used as intended, handheld circular saw 100 is advanced in advancing direction V. The advancing direction is shown in
Furthermore, handheld circular saw 100 has a receiving recess 50 for accommodating a replaceable battery 200. In the embodiment shown in
According to the invention, rear handle 30 is pivotably mounted about a pivot axis S. Rear handle 30 is pivotably mounted about pivot axis S in such a manner that when rear handle 30 is in a swiveled-out state (cf.
As one can see when viewing
In the embodiment of
Pivot axis S has a center of gravity SP, which lies exclusively above a base plane GE. Base plane GE is spanned by a bottom side 11, contacting a workpiece when in operating mode, of a base plate 10, in a zero-degree setting and adjusted to the maximum cutting depth, of handheld circular saw 100. Base plane GE spanned by bottom side 11 of base plate 10 is also illustrated in the rear view of
Also shown in
Also shown in
Also shown in
In the embodiment depicted here, handle plane HE, axial plane AE, clearance plane EBA and the base plane define a blunt wedge-shaped chamber region, which is devoid of center of gravity 15.
In relation to
Special safety features of handheld circular saw 100 will be explained below in reference to
On rear handle 30 of handheld circular saw 100, there is designed a locking mechanism 40, with which rear handle 30 can be secured in its swiveled-in state EZ (cf.
As can be seen in
As can also be seen in
Below a mounting rail 15 encompassed by the handheld circular saw, there is designed a rail guide 55, by means of which replaceable battery 200 can be pushed into and pulled out of receiving recess 50. Rail guide 55 is designed in such a manner that pulling out replaceable battery 200 can first occur after actuating a release element 58 on replaceable battery 200. To this end, a lug 59 also visible in
A motor shaft 61, indicated in
In relation to advancing direction V, maximum length L of handheld machine tool 100 designed as a handheld circular saw is at least twice as long as a maximum width B, perpendicular to advancing direction V, of handheld machine tool 100 designed as a handheld circular saw (cf.
Number | Date | Country | Kind |
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15200669.8 | Dec 2015 | EP | regional |
This application claims the priority of International Application No. PCT/EP2016/080717, filed Dec. 13, 2016, and European Patent Document No. 15200669.8, filed Dec. 17, 2015, the disclosures of which are expressly incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/080717 | 12/13/2016 | WO | 00 |