This application claims the benefit of priority of Japanese Patent Application No. 2023-134543, filed on Aug. 22, 2023, the contents of which are incorporated by reference as if fully set forth herein in their entirety.
The present disclosure relates to a battery replacement system and a battery replacement apparatus.
Electric vehicles have been rapidly spreading recently. There are two main methods for charging batteries of the electric vehicles.
The first method is to charge electricity directly from a commercial power source or the like to a battery at a charging station. The second method is to replace a battery with a charged battery at a battery replacement station (sometimes called quick change station).
The second method is suitable for, for example, a large vehicle (e.g., truck, dump truck, and bus) that takes a long time of charging with the first method due to a large battery capacity. Such a battery replacement station is described in Patent Literature (hereinafter referred to as “PTL”) 1, PTL 2, and the like.
Japanese Unexamined Patent Application Publication (Translation of PCT Application) No. 2021-508432
Japanese Unexamined Patent Application Publication (Translation of PCT Application) No. 2022-547117
The present disclosure provides a battery replacement system and a battery replacement apparatus each capable of removing and attaching a battery quickly and reliably compared with conventional configurations.
A battery replacement system according to one aspect of the present disclosure is a battery replacement system for replacing a battery mounted on a vehicle, the battery replacement system including:
a bracket that is installed on the vehicle and holds the battery; and
a battery replacement apparatus, in which the battery replacement apparatus includes:
A battery replacement apparatus according to one aspect of the present disclosure is a battery replacement apparatus for replacing a battery mounted on a vehicle, the battery replacement apparatus including:
an arm that holds the battery; and
an arm moving section that moves the arm,
in which the arm moving section includes:
a first lifting portion for moving the arm at least in a vertical direction within an apparatus main body of the battery replacement apparatus; and
a second lifting portion for moving the arm in a vertical direction outside the apparatus main body.
According to the present disclosure, it is possible to achieve a battery replacement system and a battery replacement apparatus each capable of removing and attaching a battery quickly and reliably compared with a conventional configuration.
Hereinafter, an embodiment of the present disclosure will be described with reference to the drawings.
In the following description, it is assumed that a direction approaching vehicle 10 from battery replacement system 100 is X direction, a rear direction of a front/rear direction of the vehicle is Y direction, and a vertical direction is Z direction. Note that, in the following, a case will be described where battery replacement system 100 is placed only on one side of vehicle 10, but battery replacement system 100 may be placed on both sides of vehicle 10 and battery 11 may be replaced from the both sides.
Battery replacement system 100 includes container 110 transportable by a trailer, housing section 120 that houses battery 11, control unit 130, and battery replacement apparatus 200. Housing section 120, control unit 130, and battery replacement apparatus 200 are installed in container 110. Note that control unit 130 may be placed outside container 130, without limitation to the inside of container 130.
Housing section 120 is a shelf capable of housing therein a plurality of batteries 11 in the Y direction and the Z direction. Housing section 120 is provided with charging equipment (not illustrated). Batteries 11 housed in housing section 120 are charged by the charging equipment.
Battery replacement apparatus 200 removes battery 11, which is mounted on vehicle 10, from vehicle 10 and then houses the battery in housing section 120, and also removes charged battery 11, which is housed in housing section 120, from housing section 120 and then attaches the battery to vehicle 10.
Control unit 130 controls battery replacement apparatus 200 and the charging equipment.
When battery replacement apparatus 200 is used, container 110 is lowered from a cargo bed of the trailer to the ground with a crane, and a door facing vehicle 10 of container 110 is opened.
Battery replacement apparatus 200 includes traveling frame 210, traveling rail 211, first lifting frame 220, and turning frame 230. Traveling frame 210 moves along traveling rail 211 in the +Y direction by a driving force of drive actuator 212.
First lifting frame 220 is installed in an interior space covered with traveling frame 210 and moves along lifting rail 221 in the +Z direction by a driving force of first-lift actuator 222.
Turning frame 230 is installed in an interior space covered with first lifting frame 220 and turns (rotates) with a rotation axis in the Z direction by a driving force of turn actuator 232 to be described later (
Incidentally, battery 11 is held by battery bracket 20 while being mounted on vehicle 10. Note that battery bracket 20, which is fixed to vehicle 10, has a function of positioning and holding battery 11 in a predetermined battery mounting position and has a function of guiding battery 11 to a pulling position to be described later.
In the interior space of turning frame 230, first slide frame 240, second lifting frame 250, and battery-holding arm 260 are installed. Battery-holding arm 260 may be referred to as a second slide frame.
First slide frame 240 is slidably supported by slide rail 241 fixed to turning frame 230 and moves in the ±X direction by a driving force of first-slide actuator 242.
Second lifting frame 250 is liftably supported by guide rail 251 fixed to first slide frame 240 and moves in the ±Z direction by a driving force of second-lift actuator 252.
Battery-holding arm 260 is slidably supported by slide rail 261 fixed to second lifting frame 250 and moves in the ±X direction by a driving force of battery-holding-arm actuator 262.
Battery-holding arm 260 includes placement portion 260a on which battery 11 is placed and pushout portion 260b that pushes battery 11 toward vehicle 10. Battery-holding arm 260 has a substantially L-shaped outline, as viewed from the ±Y direction, in which a placement surface of placement portion 260a and a push-out surface of pushout portion 260b are perpendicular to each other.
Pushout portion 260b is provided with battery-position detecting camera 271 and battery-detection limit switch 272. An image obtained with battery-position detecting camera 271 is transmitted to control unit 130, and control unit 130 controls, based on this image, positions in the Y and Z directions of members that move battery-holding arm 260. This allows battery-holding arm 260 to accurately access the position where battery 11 is mounted, and a position in the X direction is controlled by means of battery-detection limit switch 272. In addition, control unit 130 attaches battery 11 for replacement to vehicle 10, based on the position of battery 11 at the time of removal from vehicle 10.
Battery-detection limit switch 272 includes a lever that is pushed down by a side surface of battery 11 when battery 11 is placed on a predetermined position of battery-holding arm 260. Battery-detection limit switch 272 detects, based on a state of this lever, whether battery 11 is placed on the predetermined position of battery-holding arm 260 and transmits a detection result to control unit 130. Control unit 130 switches, based on this detection result, operations of the respective members that move battery-holding arm 260.
Next, an operation of battery replacement apparatus 200 will be described.
First, as illustrated in
Battery replacement apparatus 200 also lowers first lifting frame 220 to the lowermost position. Note that a position of first lifting frame 220 need not necessarily be the lowermost position, as long as the frame is moved to a vertical position corresponding to the position of battery 11.
Battery replacement apparatus 200 then moves first slide frame 240 in a direction of battery 11 (+X direction). This movement in the direction of battery 11 is performed until at least the position of second lifting frame 250 in the X direction protrudes from outside of container 110.
Battery replacement apparatus 200 then lowers second lifting frame 250, as illustrated in
Next, as illustrated in
Then, as illustrated in
The state illustrated in
Note that locking claws 263 are formed at positions respectively corresponding to four corners of battery 11. Locking claws 263 are provided so as to regulate the positions of battery 11 in the X direction and the Y direction at the four corners, and are composed of a total of eight claws. Locking claws 263 prevent battery 11 from shifting in the X direction and/or Y direction in a state where the battery is held by battery-holding arm 260.
Next, battery replacement apparatus 200 raises second lifting frame 250 as illustrated in
Battery bracket 20 includes placement table 22 and slide rail 21 that slidably supports placement table 22 in the +X direction. Further, placement table 22 is provided with positioning pins 23. The lower surface of battery 11 is formed with holes (not illustrated) into which positioning pins 23 are fitted, whereby battery 11 is positioned with high accuracy in a state where battery 11 is placed on placement table 22, thereby preventing a terminal from being damaged due to a positional shift of battery 11.
Next, as illustrated in
Battery replacement apparatus 200 then turns (rotates) turning frame 230, as illustrated in
The operation of taking out battery 11 from vehicle 10 has been described, thus far. In the case of attaching battery 11 to vehicle 10, an operation substantially reverse to the operation at the time of taking-out may be performed.
A brief description will be given below. First, battery replacement apparatus 200 takes out battery 11 that has been charged from housing section 120. Battery replacement apparatus 200 then turns turning frame 230 and moves traveling frame 210 and first lifting frame 220, resulting in a state as illustrated in
A state of battery replacement apparatus 200 then transitions from the state in
In this situation, when battery-holding arm 260 is moved in the +X direction, battery 11 is pushed out by pushout portion 260b of battery-holding arm 260; accordingly, the position of battery 11 transitions from the state in
As described above, the battery replacement system and the battery replacement apparatus of the present disclosure have the following configurations.
Thus, it is possible to achieve battery replacement system 100 capable of removing and attaching battery 11 quickly and reliably, by sharing the lifting operation of the arm (battery-holding arm 260) between the first lifting portion (first lifting frame 220) and the second lifting portion (second lifting frame 250).
That is, housing section 120 can be accessed by the first lifting portion (first lifting frame 220), while battery 11 mounted on vehicle 10 can be accessed by the second lifting portion (second lifting frame 250), for example, thereby making it possible to lift battery 11 mounted on vehicle 10 by the second lifting portion (second lifting frame 250) from below to remove and move the battery, without raising the position of vehicle 10 as high as battery replacement apparatus 200. Consequently, for example, as compared to a case where battery 11 is held from above and moved, it is possible to move battery 11 quickly and reliably while preventing the battery from falling off or the like.
Further, performing the lifting operation in two steps reduces the size of arm in a retracted state, thus making it easier to house the first lifting portion and the second lifting portion in the apparatus main body.
Thus, the sliding operation in the ±X direction is performed in two steps, which reduces the size of the arm in a retracted state, thereby making it easier house the first slide portion and the second slide portion in the apparatus main body.
Thus, battery 11 can be positioned at a predetermined battery connection position with high accuracy at the time of attachment of battery 11 that has been replaced. Consequently, it is possible to prevent a terminal from being damaged due to a positional shift of battery 11.
This makes it possible to prevent battery 11 from falling off or shifting in position from placement portion 260a.
This allows battery 11 to be guided to an accurate electrical connection position, thus preventing the terminal from being damaged due to the shift in the electrical connection position.
This makes it possible to construct battery replacement system 100 simply by transporting and installing container 110 without building a fixed battery replacement station. As a result, capital investment can be greatly reduced.
In the manner described above, it is possible to achieve a battery replacement system capable of replacing battery 11 more quickly.
The embodiment described above is merely an example of specific implementation of the present invention, and the technical scope of the present invention should not be restrictively interpreted by this embodiment. That is, the present invention may be implemented in various forms without departing from the spirit thereof or the major features thereof.
In the above-described embodiment, as illustrated in
In addition to the above described embodiment, container 110 may be provided with a solar panel (not illustrated), and battery 11 in housing section 120 may be charged by electricity generated by the solar panel. Container 110 may be extended in a longitudinal direction (+Y direction) in accordance with the storage number of batteries 11, for example. Further, container 110 may have a function of discharging to the outside.
The present disclosure is widely applicable for a battery replacement system and a battery replacement apparatus each of which replaces a battery mounted on a vehicle without manual labor.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-134543 | Aug 2023 | JP | national |