The present invention relates to structure for a power storage system etc., and more particularly to a battery shelf assembly, which is excellent in work efficiency of mounting battery units as well as in maintainability, a power storage system, and an assembling method of a battery shelf assembly.
Conventionally, it has been proposed to use a power storage system, which has a plurality of chargeable and dischargeable battery units, as a backup power source etc. for a computer system or a household. For example, Patent Document 1 discloses a power storage system in which a plurality of battery units and a control unit controlling the battery units are housed in one housing case.
While the configuration illustrated in Patent Document 1 includes only several battery units, configuring a higher-power power storage system requires a larger number of battery units to be housed. For such medium- to large-size power storage systems, a configuration is conceivable in which a plurality of battery units are disposed side by side in a stationary accommodating rack etc. and terminals of adjacent battery units are cabled with each other, for example.
However, in such a configuration, not only is cable wiring work during mounting battery units time-consuming, but maintenance also involves complicated work of temporarily removing cables and wiring the cables again after repairing or replacing a battery unit concerned.
Having been devised in view of the above problem, the present invention aims to provide a battery shelf assembly, which is excellent in work efficiency of mounting battery units as well as in maintainability, a power storage system, and an assembling method of a battery shelf assembly.
A battery shelf assembly of one embodiment of the present invention for achieving the above aim is as follows:
1. A battery shelf assembly, comprising:
a plurality of battery units having a storage battery;
a battery shelf accommodating the battery units, configured such that the battery units are mounted or dismounted by sliding movement in the battery shelf; and
a power connector connecting the battery unit and the battery shelf so that power of the battery unit can be output, wherein
the power connector comprises:
a first connector member disposed at an electrode terminal of the battery unit;
a second connector member, disposed on the battery shelf, configured to connect with the first connector member; and
a floating structure that absorbs a position gap between the first and second connector members.
“Battery unit” has one or more chargeable and rechargeable storage batteries (battery cells), and is sometimes called a “battery module” etc.
“Battery shelf” is a case for accommodating battery units, and is typically a box-shaped case having an opening in one part through which the battery units are inserted. Various forms of battery shelves other than the box-shaped one are possible as long as they have the function of housing and retaining battery units.
According to the present invention, it is possible to provide a battery shelf assembly, which is excellent in work efficiency of mounting battery units as well as in maintainability, a power storage system, and an assembling method of a battery shelf assembly.
Embodiments of the present invention will be described with reference to drawings. In the drawings, components having the same function are assigned the same reference numbers or corresponding reference numbers.
As shown in
Battery shelf assembly 50 refers to a battery shelf 55, a housing case, loaded with a plurality of battery units 30 (to be described in detail later). The battery shelf assemblies 50-1 to 50-3 are basically the same in configuration. In the battery shelf assembly 50-3 in the bottom tier of the three, a breaker unit 80 is disposed in place of a part of the battery units 30.
The control unit 70 is configured to control operations of the power storage system 1, and is composed of one or more control devices.
The storage battery system 1 as a whole has at least one of the following functions:
(a) supplying power from the battery units 30 to any external device or system;
(b) charging each battery unit 30 upon receiving a power supply from the outside;
(c) controlling timing of start/stop of charge and discharge, or monitoring the state of each battery unit 30 by means of the control unit 70 and the breaker unit 80;
(d) determining whether or not temperature of one or more battery units 30 is within a proper range, by using functions of the control unit 70 and the breaker unit 80;
(e) determining whether or not there is any defect in one or more battery units 30, by using functions of the control unit 70 and the breaker unit 80; and
(f) determining, for a certain battery unit 30, how much the battery unit has been used and determining on this basis whether or not replacement is necessary, by using functions of the control unit 70 and the breaker unit 80.
Although the number of the battery units 30 is not particularly limited, in this embodiment, three shelves accommodate a total of 24 battery units 30, all of which are electrically connected in series. It is not necessary that all units are connected in series, and, for example, combination of series connection and parallel connection may be used.
As shown in
Pair of retaining plates 15L, 15R are provided at three positions in vertical direction as shown in
It is preferable that the inner strut 12 has a plurality of screw holes formed in vertical direction which enable mounting positions (in height direction) of the retaining plates 15L, 15R to be adjustable. Accordingly, various sizes of battery shelf assemblies can be accommodated. Depending on a size for battery shelf assembly, a number of tiers of rack may be two or less or four or more.
As shown in
“Floating structure” refers to a structure in which one connector member is configured to be movable relative to the other connector member to thereby absorb displacement (e.g., 1 mm or larger, 2 mm or larger, 3 mm or larger, or 5 mm or larger) in relative positions of the connector members. “Floating connector” refers to a connector having such a floating structure.
Bracket 17 may be of any shape which can retain the other connector 191, and the bracket is not limited to the plate-like shape. Bracket 17 may be configured to be movable in front-back direction, left-right direction, and/or vertical direction, etc. (to be described in detail below).
Example of the specific configuration will be described with reference to
In this example, the support member 25 is an elongated member extending in left-right direction. With no limitation intended, support member 25 may be a metal member having a substantially concave-shaped cross-section. Connector 191 is fixed on the support member 25 with screws or bolts S, and in this state, a part of the connector 191 (connection terminals 191p, 191q, etc.) protrudes to rear side through an opening 25a of the support member 25.
Coupling members 26 are attached respectively to both ends of the support member 25 (only one is shown in
Two elongated holes 26a extending in vertical direction are formed in the flat surface 26-1. Screws 51 are passed through these elongated holes 26a, and the leading end sides of the screws 51 are screwed into screw holes in the end portion of the support member 25. Since longitudinal dimension and lateral dimension of the elongated hole 26a are sufficiently large relative to shaft diameter of the screw 51, even after the screw is tightened, the support member 25 is movable in all the directions of the vertical direction, the left-right direction, and the oblique direction. Movability range may be 1 mm to several mm.
In the flat surface 26-2, two round holes 26b having a relatively large diameter are formed. Screws S2 are passed through these round holes 26b, and the leading end sides of the screws S2 are screwed into screw holes formed in the strut 11. Since the inner diameter of the round hole 26b is sufficiently large relative to the shaft diameter of the screw S2, even after the screw is tightened, the coupling member 26 (and the entire bracket 17) is movable in vertical direction, front-back direction, etc. In this case, too, movability range may be 1 mm to several mm.
In the following, the configuration of the battery shelf assembly 50 will be described in detail.
As shown in
The battery unit 30 has a plurality of battery cells (not shown) disposed inside a casing 31 having a thin, vertically long shape as a whole. A front plate 32 is disposed on the front the casing 31, and a handle 33 is disposed approximately at the center of the plate 32. Upper end and lower end of the front plate 32 are configured to be fixed on a part of the battery shelf 55 after the battery units 30 are set inside the battery shelf 55. Fixing means may be fixing screws 37, for example.
The battery unit 30 may have a sensor (not shown) for detecting temperature of the battery cells inside or an electronic circuit (not shown) for outputting a detection result to the outside. On the rear surface of the casing 31, a power connector (
Battery shelf 55 will be described. As shown in
In this embodiment, the battery unit 30 is configured to be inserted while being slid into the battery shelf 55, and for guiding purpose (for the insertion along a guide groove), the upper surface and the lower surface inside the battery shelf 55 are provided with guide members 53a, 53b. With no limitation intended, the guide members 53a, 53b may be straight members disposed parallel to one another.
A connector with a floating structure (floating connector) electrically connects the battery unit 30 and the battery shelf 55. This will be described in the following.
Non-movable connector member 121 is disposed at an electrode terminal of the battery unit 30. The non-movable connector member 121 has a base part 122 and a recessed part 123 formed in the base part 122. The recessed part 123 is a part into which a plug part 135 of the other connector member 131 is inserted as will be described below, and a taper part 123s is formed at inlet portion of the recessed part 123. A hole (not shown) is formed at each of the upper end and the lower end respectively of the base part 122. Fixing screws passed through the holes fix the non-movable connector member 121 to the rear surface of the battery unit 30.
Movable connector member 131 has a base part 132 and a plug part 135 protruding from the base part. The external shape of the plug part 135 corresponds to the recessed part 123 of the non-movable connector member 121. In order to facilitate insertion of the plug part 135 into the recessed part 123, the plug part 135 has a taper part 135s at its distal end, that makes the plug part 135 a tapered shape.
While in the connector 120 of
Floating structure of the connector 120 of this embodiment is configured by forming the taper part 135s at distal end portion of the plug part 135 and using the movable connector member 131 configured to be movable as will be described below. As shown in
Directions in which a movable connector member is movable may be one or a combination of vertical direction, left-right direction, and oblique direction, instead of all these directions. The configuration which allows movement of the movable connector member can be changed in various ways, and is not limited to the structure of
Moreover, the movable connector member 131 may be configured to be movable not only in vertical direction, left-right direction, and oblique direction, etc. within one plane but also in front-back direction (in one or a combination of vertical direction, left-right direction, oblique direction, and front-back direction). Range of movability may be about 1 mm to several mm, for example. In terms of the example of
In this way, the battery units 30 are connected in series. Power of the battery shelf assemblies as a whole is output through a rear connector member 181 disposed at a power terminal part (not shown) on the rear surface of the battery shelf. The rear connector member 181 is identical to the non-movable connector member 121 of
As shown in
A signal connector 160 (see
In the present embodiment, power connector (connector member 131 in
Signal line (not shown) from the signal connector member 161 may be connected with external control means etc. through an opening 55a formed in a side surface of the battery shelf 55.
Without particularly limiting the present invention, an accommodating space may be formed in a bottom surface portion of the battery shelf 55, for example, and a BMU (control circuit: battery management unit) may be disposed there.
As shown in
The battery shelf assembly 50 configured as described above has the following functions:
(a) outputting power corresponding to the number of the battery units 30, and charging the battery units 30 at a predetermined timing;
(b) allowing input and output of electrical signals for each battery unit 30 through a signal line (not shown); and
Next, an assembling method of the power storage system 1 of this embodiment will be described. The assembling method described below is merely an example of the present invention, and the present invention is not limited in any way by its procedure etc.
First, the rack 10 (
As shown in
Next, the battery units 30 are loaded into the fixed battery shelf 55 one by one. Specifically, a user picks up the battery unit 30 and inserts it by sliding into the battery shelf 55. During this process, since the guide members 53a, 53b are formed in the upper surface and the lower surface inside the shelf, due to the guiding action, the battery unit 30 can be inserted straight.
Even when there is some misalignment between the non-movable connector member 121 on the battery unit 30 side and the movable connector member 131 on the shelf 55 side, it is possible to properly connecting the connectors with each other while absorbing position gap by means of the floating connector 120. With the signal connector 160, too, it is possible to connect the connector properly while absorbing position gap with the floating structure.
After the connector members 121, 131 have been connected with each other and the battery units 30 have been loaded into the battery shelf 55 through these steps, the upper end and the lower end of the front plate 32 are fixed on the battery shelf 55 with the fixing screws 37. Subsequently, loading other battery units 30 by the same procedure completes the assembly of the battery shelf assembly 50.
Further, the other two battery shelf assemblies 50 can also be assembled by the same procedure (for the battery shelf assembly 50-3, the breaker unit 80 is mounted). After all the three battery shelf assemblies 50 have been assembled, predetermined electric wiring work is performed, which completes the power storage system 1 of this embodiment. Examples of the predetermined electric wiring work include connecting the signal line from each battery shelf 50 with the control unit 75 fixed on the rack 10.
According to the battery shelf assembly 50 of this embodiment as has been described above, the power connector 120 and the signal connector 160 are connected with each other for electrical connection simply by inserting the battery units 30 by sliding into the battery shelf 55. Such a configuration does not require connecting the battery units 30 with one another through a cable etc. by user. In addition, the maintainability is excellent in that, even when it is necessary to replace or repair a predetermined battery unit 30, simply pulling the battery unit 30 toward oneself after removing the fixing screws 37 etc. can release the electrical connection and remove the battery unit.
Furthermore, since the floating connector is used for the power connector 120 and the signal connector 160, even when some position gap exists in relative positions of the connector members, it is possible to properly connect the connectors while absorbing the gap.
According to the floating connector 120 (see
When the non-movable connector member 121 is disposed in the battery unit 30 and the movable connector member 131 is disposed in the battery shelf 55, there is the following advantage. That is, since it is necessary to build the floating structure in the movable connector member 131, the movable connector member 131 typically has a larger size than the non-movable connector member 121. Accordingly, it is possible to reduce the size of the entire battery unit 30 by providing the non-movable connector member 131, which can be made relatively smaller, on the battery unit 30 side.
When the recessed part 123, into which the plug part 135 of the movable connector member 131 is inserted, is disposed in the non-movable connector member 121, ease of handling of the battery unit 30 improves, since a part such as the plug part 135 does not protrude from the battery unit 30.
Disposing the power connector 120 and the signal connector 160 at a distance from each other as in this embodiment can prevent generation of noise in the signal line due to the influence of the power line.
While one form of the present invention has been described with reference to the drawings, the present invention is not limited to the above-described form but can be changed in various ways.
(a) In the above example, the configuration has been shown in which the plurality of battery units 30 are disposed laterally; however, for example, the plurality of battery units may be stacked in vertical direction, or may be disposed in a matrix arrangement.
(b) In the above example, the configuration has been shown in which both the power connector and the signal connector are a floating connector; however, only either one may be a floating connector.
(c) In the above example, the movable connector member of the floating connector is disposed on the shelf side and the non-movable connector member is disposed on the battery unit side; however, conversely, the movable connector member may be disposed on the battery unit side and the non-movable connector member may be disposed on the shelf side. Such a change is applicable to one or both of the power connector and the signal connector.
(d) In the above example, the configuration has been shown in which the plug part 135 is formed in the movable connector member 131; however, the plug part (protruding part) may be formed in the non-movable connector member 121, and each of the plug parts may be inserted into a recessed part of the movable connector member 131.
(e) The connection form of the batteries is not limited to series connection, various forms of connection can be adopted such as connecting at least part of the battery units in parallel, and connecting the shelves in parallel.
(f) The rear connector member 181 of
(g) The number of the racks 10 is not limited to one, two or more racks 10 may be disposed which are electrically connected with one another in series or in parallel. The racks 10 may be separated from or adjacent to one another.
(h) Regarding the configuration of
(i) The round hole 26b of the coupling member 26 may be a elongated hole so that the bracket 17 is movable at least in the front-back direction.
(j) A biasing member (e.g., a spring etc.) may be provided for biasing the bracket 17 forward.
The present application also discloses the following inventions:
1. A battery shelf assembly, comprising:
a plurality of battery units having a storage battery;
a battery shelf accommodating the battery units, configured such that the battery units are mounted or dismounted by sliding movement in the battery shelf; and
a power connector connecting the battery unit and the battery shelf so that power of the battery unit can be output, wherein
the power connector comprises:
a first connector member disposed at an electrode terminal of the battery unit;
a second connector member, disposed on the battery shelf, configured to connect with the first connector member; and
a floating structure that absorbs a position gap between the first and second connector members.
2. The battery shelf assembly described above, wherein the floating structure absorbs position gap (i) in at least one of vertical direction, left-right direction, and an oblique direction, or (ii) in at least one of vertical direction, left-right direction, oblique direction, and front-back direction.
3. The battery shelf assembly described above, wherein
the first connector member of the battery unit is non-movable member, and
the second connector member of the battery shelf is movable member.
4. The battery shelf assembly described above, wherein
the movable member has a plug part, and the non-movable member has a recessed part into which the plug part is inserted, and
a taper part is formed at least at distal end of the plug part.
5. The battery shelf assembly described above, wherein
the battery unit has an electronic circuit, the battery shelf assembly further comprising:
a signal connector exchanging electrical signals with the electronic circuit, the signal connector comprising:
6. The battery shelf assembly described above, wherein the signal connector and the power connector are disposed at a predetermined distance.
7. The battery shelf assembly described above, further comprising:
an electrode terminal, formed in a shelf rear surface, for outputting power of the battery shelf assembly as a whole, said electrode terminal has a rear connector member which, with the other connector, configures a floating connector.
8. The battery shelf assembly described above, wherein the rear connector is a non-movable member.
9. A power storage system comprising:
at least one battery shelf assembly described above; and
a rack in which the battery shelf assembly is accommodated.
10. A method of assembling a battery shelf assembly by mounting battery units having a storage battery into a battery shelf, wherein the battery shelf assembly comprising a power connector having a first connector member disposed at an electrode terminal of the battery unit, a second connector member, disposed on the battery shelf, configured to connect with the first connector member; and a floating structure that absorbs a position gap between the first and second connector members, the method comprising the steps of;
(a) inserting the battery units by sliding into the battery shelf; and
(b) connecting the first and the second connector with each other while absorbing position gap in relative positions of the first and second connectors by the power connector.
Number | Date | Country | Kind |
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2012244925 | Nov 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/079875 | 11/5/2013 | WO | 00 |