The present disclosure relates to the field of batteries, and relates to a battery system and an electric vehicle.
As an energy storage unit, a battery has an important role in various industries. For example, a battery system composed of a plurality of cells is widely applied to a field such as a new energy vehicle, and the like. The battery system usually includes a series circuit, and a plurality of cells connected in series are disposed on the series circuit to implement charging and discharging. However, in the charging process of the battery system, a battery explosion is easily caused due to an abnormality such as overcharge of the cell.
In order to resolve the problem, in the related art, a current interrupt device is usually disposed in a corresponding cell of the series circuit. When there is an abnormality such as overcharge in the cell of series circuit, the current interrupt device is triggered to be turned on to cause an internal current of the cell to be interrupted, thereby achieving protection of the cell. However, when the current interrupt device is abnormally turned on, the entire series circuit may be caused to open.
An objective of the present disclosure is to provide a battery system and an electric vehicle, to reduce the risk of power failure of a series circuit due to abnormal turn-on of a current interrupt device.
In order to achieve the foregoing objective, the present disclosure provides a battery system, including at least one series circuit, wherein the series circuit comprises at least one first battery pack, wherein the first battery pack includes at least two first cells connected in parallel, and a current interrupt device, wherein the current interrupt device is disposed on the first cell being configured to interrupt an internal current of the first cell when the first cell is abnormal.
The present disclosure further provides an electric vehicle, including the battery system provided in the present disclosure.
Through the foregoing technical solution, at least one first battery pack is disposed in the series circuit, the first battery pack including at least two first cells connected in parallel, and the current interrupt device being disposed on the first cell, which can reduce the risk of power failure of the entire series circuit due to the abnormal turn-on of a certain current interrupt device, so that an external control system based on the battery system has sufficient emergency time to perform related processing.
Other features and advantages of the present disclosure will be described in detail in the following specific implementations.
The accompanying drawings are used to provide a further understanding of the present disclosure, and constitute a part of the specification, which are used to explain the present disclosure in combination with the following specific implementations, and do not constitute a limitation to the present disclosure. In the accompanying drawings:
The following describes the specific implementations of the present disclosure in detail with reference to the accompanying drawings. It should be understood that the specific implementations described herein are merely used to describe and explain the present disclosure, but are not intended to limit the present disclosure.
In the present disclosure, without the contrary explanation, the directional terms such as “upper, lower, left, and right” are usually defined based on the drawing direction of the corresponding accompanying drawings, and “inside and outside” refers to the inside and outside of the contour of the corresponding component.
In the present disclosure, a case that a cell is abnormal may include, for example, a dangerous state such as overcharge of the cell, thermal runaway caused by a short circuit of the cell during use, and the like.
In some embodiments of the present disclosure, the first cell 21 may have any appropriate structure. In some embodiments, the first cell 21 includes a core and an electrode terminal electrically connected to the core, the electrode terminal being used for input and output of currents. The current interrupt device may be disposed on the electrode terminal. When the first cell 21 is in a normal state, the current interrupt device does not work. In this case, an interior of the first cell 21 is in a conducting state, that is, the electrical connection between the core and the electrode terminal is normal, and the current may be input and output normally through the electrode terminal. When the first cell 21 is in an abnormal state, for example, when the cell 21 is overcharged, the current interrupt device is turned on, so that the core is electrically disconnected from the electrode terminal, thereby cutting off the current of the entire series circuit to prevent the battery from explosion due to further thermal runaway.
In addition, considering that in the field of power batteries, there is a greater demand for battery capacity, and a second battery pack 30 may further be disposed in the series circuit 10. The second battery pack 30 may include a plurality of second cells 31 without the current interrupt device, the plurality of second cells 31 being connected in series, or connected in parallel, or connected in series and in parallel. In
In some embodiments, as shown in
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In some embodiments, as shown in
It should be understood that in
In some embodiments, of the present disclosure, the current interrupt device may be a mechanical structure for sensing air pressure. In some embodiments, the current interrupt device is in gas communication with an interior of a cell and can interrupt an internal current of the cell under the action of the air pressure. In some embodiments, current transfer can be interrupted by disconnecting internal components, thereby cutting off charging and discharging of the cell in time. A source of the used air pressure is as follows. When the cell is in an abnormal state such as overcharging, gas is generated inside the cell, resulting in an increase of the air pressure inside the housing, or when a temperature rises due to an abnormality during use of the cell, the air pressure inside the cell increases, resulting in pneumatic power that drives the current interrupt device.
In some embodiments, as shown in
In some embodiments, the current interrupt device includes a score member 221 and a flipping member 222. The score member 221 is electrically connected to the inner electrode terminal 213, the flipping member 222 is electrically connected to the score member 221 and the outer electrode terminal 214, respectively, and the flipping member 222 is in gas communication with an interior of the cell 21 to flip under the action of air pressure, and is electrically disconnected from the score member 221. In some embodiments of the present disclosure, you could disconnect at least one of the at least one of the flipping member and the score member. For example, by machining a score notch on the corresponding part to disconnect electrical connection. In some embodiments, a score notch 223 may be disposed on the score member 221. In other words, under internal pressure, the score notch 223 may be broken through a flipping the flipping member 222, so that the flipping member can be electrically disconnected from the score member, thereby interrupting the current transfer.
Considering that, for example, in the field of power batteries, there is a relatively large current to pass, it is to be ensured that a welding structure of the score member 221 and the flipping member 222 are stable to prevent the large current from fusing the welding structure. In this way, the score member 221 and the flipping member 222 can be completely disconnected by disposing the score notch 223 on the score member 221, that is, by processing a weak portion with strength less than that of other regions in the corresponding part. The score is usually disposed around the welding region of the score member and the flipping member, to ensure complete disconnection of the score member from the flipping member.
The score member 221 and the flipping member 222 of a current interrupt device in the two implementations of the present disclosure are described below with reference to
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In some embodiments, in some embodiments of this application, as shown in
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In addition, in the second implementation, as shown in
The score member 221 of the current interrupt device in the two implementations is described above, and the flipping member 222 in the current interrupt device in the two implementations is described below.
As shown in
In some embodiments of the present disclosure, the flipping member 222 is a sheet structure forming a cone, a smaller end of the cone forming the first connection region 227, and a larger end away from the score member 221 forming the second connection region 228. The cone structure may be used to dispose the two connection regions on different planes and provide a space for the flipping member 222 to flip upward under a force to break the score notch 223. In other possible implementations, the flipping member 222 may further be an elastic flat member, and the like.
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The first cell provided in the present disclosure further includes a housing, the core being accommodated in the housing. The first cell further includes a cover plate assembly that encapsulates the housing, where the inner electrode terminal is electrically connected to the core, and the flipping member is in gas communication with an interior of the housing. The cover plate assembly includes a cover plate, an inner electrode terminal 213 located at an inner side of the cover plate, and an outer electrode terminal 214 located at an outer side of the cover plate. The inner electrode terminal 213 and the outer electrode terminal 214 are electrically connected by using the foregoing current interrupt device. The outer electrode terminal 214 is electrically connected to the flipping member 222, and the score member 221 is electrically connected to the inner electrode terminal 213.
The inner electrode terminal 213 is welded to an inner lead-out member electrically connected to a core. In some embodiments, a welding hole may be formed on the inner lead-out member. The inner electrode terminal 213 forms a columnar structure and is embedded in the welding hole to be welded to the inner lead-out member. In order to prevent the cover plate from being energized, a cover plate insulating member is disposed between the cover plate and the inner lead-out member, and the inner electrode terminal may pass through the cover plate insulating member with a gap to be welded to the score member. In order to ensure sealing performance, a support ring is further included. A lower end of the support ring is welded to the cover plate. A ceramic material may be used to ensure the insulation of the current interrupt device and the cover plate. A duct is formed on the cover plate to facilitate mounting of the current interrupt device. In addition, in order to ensure that the gas inside the battery can act on the flipping member 222, an air hole is formed on the inner lead-out member, so that the gas can act on the flipping member 222 through the air hole.
A battery system is provided, including at least one series circuit, at least one first battery pack being disposed in the series circuit, the first battery pack including at least two first cells connected in parallel, and a current interrupt device being disposed on the first cell. The current interrupt device in the first cell is configured to interrupt an internal current of the first cell when the first cell is abnormal.
In some embodiments, the series circuit further includes a second battery pack connected in series with the first battery pack, the second battery pack including a plurality of second cells in which the current interrupt device is not disposed. When at least one of the second cells is abnormal, the current interrupt device of each of the first cells in the first battery pack is turned on to cut off the series circuit.
In some embodiments, the first cell includes a core and an electrode terminal, the electrode terminal being electrically connected to the core, the electrode terminal including an inner electrode terminal and an outer electrode terminal, and the inner electrode terminal being electrically connected to the core; the inner electrode terminal being electrically connected to the outer electrode terminal by using the current interrupt device.
In some embodiments, the current interrupt device includes: a score member electrically connected to the inner electrode terminal; and a flipping member electrically connected to the score member and the outer electrode terminal respectively and in gas communication with an interior of the first cell.
In some embodiments, the score member includes a score region in which a score is formed, a first welding region to be electrically connected to the flipping member, and a second welding region to be electrically connected to the inner electrode terminal. The flipping member can act under the action of air pressure to break the score, and the flipping member may be disconnected from the inner electrode terminal after breaking the score, the score being disposed around the first welding region, and at least one of the first welding region and the second welding region being disposed on a plane different from a plane on which the score is disposed.
In some embodiments, the score is disposed on a plane different from planes on which the first welding region and the second welding region are disposed.
In some embodiments, the score member includes a boss protruding from the score region, the first welding region being formed on the boss, and the score being formed on the score region and disposed around the boss.
In some embodiments, the first welding region is formed on an upper surface of the boss and parallel to the score region, and an annular welding joint is disposed at an outer periphery of the upper surface.
In some embodiments, a ring wall protruding in a direction the same as a direction in which the boss protrudes is formed at an outer periphery of the score region, the second welding region being formed at an outer periphery of the ring wall and being aligned with an upper edge of the boss in a height direction, and an outer wall of the ring wall being to be electrically connected to the inner electrode terminal.
In some embodiments, the second welding region, the score region, and the first welding region are sequentially arranged from outside to inside in a radial direction, and form, from the outside to the inside, a step structure gradually approaching the flipping member, and the score is disposed around the first welding region.
In some embodiments, a ring wall protruding in a direction opposite to a direction in which the boss protrudes is formed at the outer periphery of the score region, the second welding region being formed at an outer periphery of the ring wall and parallel to the score region, and an annular welding joint being formed at an outer periphery of the second welding region.
In some embodiments, a sidewall of the boss and the ring wall are perpendicular to the score region, respectively.
In some embodiments, the first welding region, the score region, and the second welding region respectively form a ring structure.
In some embodiments, a first connection region to be electrically connected to the score member and a second connection region to be electrically connected to the outer electrode terminal are formed on the flipping member, and a deformation cushion region is further formed on the flipping member, the deformation cushion region being disposed between the first connection region and the second connection region and around the first connection region.
In some embodiments, the flipping member is a sheet structure forming a cone, a smaller end of the cone forming the first connection region, and a larger end away from the score member forming the second connection region.
In some embodiments, the deformation cushion region forms an annular groove structure surrounding the first connection region.
Correspondingly, the present disclosure further provides an electric vehicle, including the foregoing battery system.
Some embodiments of the present disclosure are described above in detail with reference to the accompanying drawings, but the present disclosure is not limited to the specific details in the above implementations. Various simple variations may be made to the technical solutions of the present disclosure within the scope of the technical idea of the present disclosure, and such simple variations shall all fall within the protection scope of the present disclosure.
It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. To avoid unnecessary repetition, various possible combinations are not further described in the present disclosure.
In addition, the various embodiments of the present disclosure may be combined without departing from the idea of the present disclosure, and such combinations shall also fall within the scope of the present disclosure.
Number | Date | Country | Kind |
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201711332873.2 | Dec 2017 | CN | national |
This application is a 371 of International Application No. PCT/CN2018/120765, filed on Dec. 13, 2018, which claims priority to Chinese Patent Application No “201711332873.2” filed by the BYD Co., Ltd. on Dec. 13, 2017, and entitled “BATTERY SYSTEM AND ELECTRIC VEHICLE”, which is are incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2018/120765 | 12/13/2018 | WO | 00 |