The present invention relates to a battery system.
This patent application claims priority of Japanese Patent Application No. 2010-074908, filed on Mar. 29, 2010 in the Japanese Patent Office, the entire contents of which are hereby incorporated by reference.
In the related art, in the field of the secondary battery, there is one technique of determining abnormality of an assembled battery by measuring parameter values (i.e., values of parameters), each of that indicates a condition corresponding to a unit cell among unit cells in the assembled battery respectively and each of that is at least one of a voltage value, a current value, or the like, and by finding that one of the parameter values exceeds a threshold value. In addition, there is one technique of avoiding degradation of the assembled battery due to variation in performance of the unit cells by adjusting the variation with a calculated average voltage among the unit cells (See Patent Document 1).
In the above techniques, an electric wire is used in order to measure the parameter value of the unit cell, with an annular plate-shaped contact part. The contact part of the electric wire is fixed to, for example, an electrode terminal of the unit cell with a screw, for measuring the parameter value of the unit cell through the contact part (See Patent Document 2).
In addition, there is another method for fixing the electric wire to the electrode terminal, by inserting the contact part between a bolt for fixing a bus bar and the bus bar (i.e., a conductive body) for connecting terminal electrodes of unit cells adjacent to each other, and by fastening the contact part securely by the bolt.
However, the related art has the following problems. That is, for example, in Patent Document 2, when the parameter value of the unit cell (i.e., battery) is measured, because the contact part of the electric wire is securely fastened with a screw and fixed to the electrode terminal, contact resistance varies due to the looseness of the screw or the like.
In addition, when the contact part of the electric wire is connected and fixed to an upper part of the bus bar with the bolt, variation in contact resistance between the bus bar and the electrode terminal, as well as variation in contact resistance due to looseness of the bolt, must be considered.
That is, even when the electric wire is connected and fixed by any of the above-described techniques, and the contact part of the electric wire is connected and fixed by using the screw or bolt, variation in contact resistance due to the looseness of the screw or bolt cannot be avoided, and a measurement error may occur when the parameter value of the unit cell is measured. Further, the connection and the fixation with the screw or bolt are complicated, and the connection and the fixation cannot be easily performed in a short time.
The present invention has been made in view of the above-described circumstances, and an object of the invention is to provide a battery system capable of easily connecting and fixing an electric wire to an electrode terminal, and accurately measuring a parameter value such as a current value or a voltage value of a unit cell.
To achieve the above-described object, the present invention employs the following means.
That is, a battery system according to the present invention includes an assembled battery including a plurality of unit cells having electrode terminals; a C-shaped first terminal including a terminal body having at least a portion of its inner circumference contacting the electrode terminal and two projection plates projecting from an outer circumference of the terminal body toward an outside of the terminal body in a radial direction thereof, and inserted into the electrode terminal; a second terminal including an insertion hole part into which the projection plates are inserted, fitted to the first terminal and connected to an electric wire; and a measurement part connected to the electric wire to measure a parameter of the assembled battery, wherein the insertion hole part and the projection plates are fitted to each other to reduce a diameter of the first terminal such that the first terminal is fixed to the electrode terminal.
According to the above configuration, because the inner circumference of the first terminal includes the terminal body in contact with the electrode terminal, the first terminal can be fixed to the electrode terminal to measure a parameter value of the unit cell, without a bus bar, or the like and further without fastening of a bolt or screw. Accordingly, a contact resistance can be reduced to suppress a measurement error, and the parameter value of the unit cell can be more precisely measured.
In addition, as the second terminal and the first terminal are fitted to each other, a diameter of the first terminal is reduced and a contact state between the first terminal and the electrode terminal is fixed. Accordingly, the first terminal can be easily put on the electrode terminal.
According to a battery system of the present invention, when a parameter value of a unit cell is measured, because a connection terminal unit is not fixed by fastening a bolt or screw, variation in contact resistance can be suppressed.
In addition, the connection terminal unit can be easily put and fixed to the electrode terminal to accurately measure the parameter value of the unit cell.
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
The assembled battery 1, in which a plurality of unit cells 2 as rechargeable secondary batteries are installed, is used in a power supply of a battery system 100, which is, for example, a drive power supply in a movable body such as a bathyscaphe or an electric vehicle, or a power supply in a stationary system such as a power storage device or an uninterruptible power system.
The battery system 100 includes a power load 103 such as an electric motor, an assembled battery, in which two assembled batteries 1 are serially connected to each other for supplying electrical power to the power load 103, cell monitoring units (i.e., CMUs) 112a and 112b for receiving analog signals corresponding to parameters (e.g., voltage) of unit cells (e.g., secondary batteries) 2A to 2F in the assembled battery 1 through electric wires 19 corresponding thereto, a battery management unit (i.e., BMU) 113 for receiving information related to the parameters from the CMUs, and a higher-level control device 104 for controlling the power load 103 based on the information sent from the BMU 113 or for displaying the information to an operator or a driver through a display part 105.
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The lower case 6 has a partition wall 6b to divide the inside of the lower case 6 to two chambers in a longitudinal direction thereof, that are a unit cell chamber 9a for storing the plurality of unit cells 2 and a control unit chamber 9b for storing the control unit 4.
The unit cells 2 are secondary batteries such as lithium ion secondary batteries having a rectangular parallelepiped shape as shown in
A pair of electrode terminals 10, having a cylindrical shape and protruding upward, are formed at an upper surface 2c of the unit cell 2. One of the electric terminals 10 is a positive electrode, and the other of the electric terminals 10 is a negative electrode.
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As to the unit cells 2 arranged at both ends of the plurality of unit cells 2 in the longitudinal direction, as shown in
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The terminal body 22 includes three protrusions 22e radially protruding inward from the inner circumference (i.e., the inner periphery) 22b. The three protrusions 22e are arranged at predetermined intervals on the inner periphery.
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The projection plates 23 and 24 have a substantially trapezoidal shape in which the width is reduced from a rear side to a front side thereof when it is seen from the X-axis direction of
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In addition, due to the gap C, the diameter of the terminal body 22 can be reduced.
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The fitting part 33 includes an insertion hole part 34 into which the projection plates 23 and 24 of the first terminal are fitted.
The insertion hole part 34 is opened to have a length larger than the length D1 between the outer parts of the front ends 23d and 24d of the projection plates 23 and 24, and smaller than the length D2 between the outer parts of the base ends 23c and 24c (See
A center of the insertion hole part 34 is partitioned by a partition wall 34c in a width direction as shown in
That is, provided that an opening length of the insertion hole part 34 in the width direction is L (See
Projection parts 35 and 36 protrude from inner circumferences 34d and 34e of the holes 34a and 34b, respectively (See
Further, the holes 34a and 34b have semi-circular cross-sections at openings thereof in this embodiment. The fitting part 33 and the partition wall 34c are formed by bending and deforming a metal plate, which is a substantially flat plate shape, from both sides thereof into a semi-circular shape. As the result, the semi-circular cross-section is acquired. Of course, the cross-sectional shape is not limited to the semi-circular shape, and the metal plate may be deformed to be similar to the shapes of the front ends 23d and 24d of the projection plates 23 and 24. Accordingly, the projection plates 23 and 24 can be inserted into the insertion hole part 34 with securing a contact area between the insertion hole part 34 and the projection plates 23 and 24.
Hereinafter, a method for connecting the first terminal 21 and the second terminal 31 of the connection terminal unit 20, and an operation of the assembled battery 1 will be described.
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When the second terminal 31 is relatively moved from the position toward the terminal body 22, in order to make the opening length D between the outer parts equal to the opening length L of the insertion hole part 34, the projection plates 23 and 24 approach each other and the diameter of the terminal body 22 is reduced (Hereinafter, this state is referred as the diameter reduction state).
In addition, when the second terminal 31 is relatively moved toward the terminal body 22 to further reduce the diameter of the terminal body 22, after the three protrusions 22e are in three-point contact with the outer circumference 10a of the electrode terminal 10, the three protrusions 22e are compressed and squashed by the outer circumference 10a. As a result, the contact area between the electrode terminal 10 and the terminal body 22 can be increased due to the squashing and a electrical resistance between the electrode terminal 10 and the terminal body 22 is reduced. Further, because the contact is maintained with the three protrusions 22e squashed, the contact resistance can be stably maintained without variation.
As described above, the second terminal 31 is pushed toward the terminal body 22 sufficiently to increase a frictional force between the projection plates 23 and 24 and the inner circumferences 34d and 34e. As the result, the fitting or the connection between the second terminal 31 and the first terminal 21 is completed. At this time, the partition wall 34c is compressed from both sides of the inner surfaces 23a and 24a to generate or gain frictional force sufficiently.
With the relative movement between the second terminal 31 and the first terminal 21, the waveform parts 23f and 24f and the projection parts 35 and 36 are engaged with each other. That is, as shown in
As described above, the first terminal 21 is connected to the second terminal 31, and the connection terminal unit 20 is connected to the electrode terminal 10. Because of the reduction of the diameter of the terminal body 22, the terminal body 22 contacts the outer circumference 10a of the electrode terminal 10 with a substantial pressure. Therefore, the contact resistance between the terminal body 22 and the electrode terminal 10 can be reduced sufficiently. In addition, because the projection parts 35 and 36 are engaged with the concave parts of the waveform parts 23f and 24f to securely maintain the diameter reduction state, parameter measurement, for example, voltage or current measurement can be advantageously and precisely performed.
According to the battery system 100, because the first terminal 21 includes the terminal body 22 in contact with the outer circumference 10a of the electrode terminal 10, the voltage value of each unit cell 2 can be measured by using the connection terminal unit 20 connected to the electrode terminal 10 directly through the contact, but not connected to the bus bar 11. Accordingly, the contact resistance can be reduced to suppress a measurement error, and the parameters such as a voltage value of the respective cells 2 (i.e., 2A to 2F) constituting the assembled battery can be precisely measured.
The BMU 113 determines, for example, an abnormal unit cell 2 by using the precise measurement value and transmits the information to the higher-level control device 104 in the battery system. And the higher-level control device 104 transmits an abnormal signal to the display part 105 when the higher-level control device 104 receives the information. Then, the display part 105, which received the abnormal signal, informs an operator or driver of the abnormality through emission of light or sound. In addition, the higher-level control device 104 limits the power of the assembled battery 1, which is supplied to the load of the battery system. That is, because the parameters can be precisely measured, the stability of the battery system can be further improved.
Further, the first terminal 21 includes the pair of projection plates 23 and 24, in which the length D between the outer parts of the outer surfaces 23b and 24b is gradually increased from the front ends 23d and 24d toward the base ends 23c and 24c. And the second terminal 31 includes the insertion hole part 34 having an opening larger than the length D1 between the outer parts at the front ends 23d and 24d and smaller than the length D2 of the outer surfaces at the base ends 23c and 24c. Accordingly, when the projection plates 23 and 24 are inserted into the insertion hole part 34 to relatively displace the second terminal 31 toward the base ends 23c and 24c, the length D between the outer parts becomes equal to the length L of the insertion hole part 34. And as the second terminal 31 is relatively displaced toward the base ends 23c and 24c of the pair of projection plates 23 and 24, the projection plates 23 and 24 approach each other such that the length D between the outer parts becomes equal to the opening length L of the insertion hole part 34. Thereby, the diameter of the terminal body 22 is reduced to bring the protrusion 22e into contact with the electrode terminal 10, and the second terminal 31 is fitted onto the first terminal 21 to fix the contact state.
Accordingly, the connection terminal unit 20 can be relatively easily put on the electrode terminal 10.
Furthermore, because the first terminal 21 includes the waveform parts 23f and 24f formed in the wave shape at the back surfaces 23e and 24e of the projection plates 23 and 24, respectively, and because the second terminal 31 has the projection parts 35 and 36 engaged with the waveform parts 23f and 24f, the first terminal 21 and the second terminal 31 cannot be easily disconnected and released. Accordingly, vibration-proof characteristics of the battery system can be further improved, and precise measurement of the voltage value of the unit cell 2 can be continuously performed.
In addition, because the three protrusions 22e are formed at the inner circumference 22b of the terminal body 22 and the three squashed protrusions 22e contact the electrode terminal 10, the contact resistance value can be stably maintained. Accordingly, the voltage value of the unit cell 2 can be measured without a measurement error.
When the protrusions 22e are covered with an oxide coating or coated with impurities such as contaminations, because the coating is broken when the protrusions 22e are squashed, an electric contact between the electrode terminal 10 and the first terminal 21 can be increased to further secure stability of the contact resistance.
Further, although the plurality of protrusions 22e have been described in the above-described embodiment, the inner circumference 22b may contact the electrode terminal 10 without formation of the protrusions 22e. When a design specification does not require such a level of good electric connection, the electric connection can be securely maintained through only the contact of the inner circumference 22b of the terminal with the electrode terminal due to reduction in diameter. Accordingly, cost for forming the protrusions 22e at the terminal body 22 can be reduced.
Furthermore, while the configuration of forming the three protrusions 22e has been described in the above-described embodiment, the protrusion 22e may be one or two, or four or more.
In addition, in the above-described embodiment, as the example shown in
Further, although the voltage value of the unit cells 2 is measured by using the connection terminal unit 20 in the above-described embodiment, a current value may be measured. Furthermore, when the plurality of unit cells 2 are serially connected to each other, the current value may be measured using the connection terminal unit 20 with respect to any one of the unit cells 2.
In addition, although the waveform parts 23f and 24f are formed at both of the projection plates 23 and 24 in the above-described embodiment, the waveform part may be formed at only one of them. Further, the waveform parts 23f and 24f are not limited to be formed on the back surfaces 23e and 24e of the projection plates 23 and 24. Therefore, the waveform part may be formed on, for example, the upper surfaces or the outer surfaces 23b and 24b of the projection plates 23 and 24. The waveform parts may be formed on portions of the outer circumferences (i.e., at least the upper surface, the back surface or the outer surface) of the projection plates 23 and 24. In these cases, the projection parts of the second terminal 31 are formed at the positions corresponding to the waveform parts to be engaged with each other. The terminals may be securely engaged with each other by the waveform parts of the first terminal 21 and the projection parts of the second terminal 31 to maintain the diameter reduction state.
Accordingly, the projection parts may be appropriately formed at the first terminal 21, and the waveform parts may be appropriately formed at the second terminal 31.
In addition, when the diameter reduction state can be maintained by only the frictional force between the projection plates 23 and 24 and the inner circumferences 34d and 34e respectively without forming the waveform parts and the projection parts, the projection parts and the waveform parts need not be formed and may be appropriately omitted.
Further, although the partition wall 34c is formed at the insertion hole part 34 to form the holes 34a and 34b in the above-described embodiment, the partition wall 34c may be omitted.
Furthermore, although the terminal body 22 has a C-shaped annular shape in the above-described embodiment, the terminal body 22 may have a C-shaped polygonal shape as long as the inner circumference of the terminal body 22 can contact the electrode terminal 10.
In addition, although the projection plates 23 and 24 are formed as a pair of projection plates in the above-described embodiment, one or more projection plates may be formed to correspond to the shape of the terminal body 22.
Further, an operation sequence described in the above-described embodiment, or shapes or combinations of the respective components are provided for illustrative purposes, and may be variously varied according to design requirements without departing from the spirit of the invention.
Number | Date | Country | Kind |
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2010-074908 | Mar 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/057296 | 3/25/2011 | WO | 00 | 1/20/2012 |