The present disclosure relates to the field of battery technologies, and specifically, to a battery tray, a battery pack, and an electric vehicle.
With the development of electric vehicles, safety requirements of a user on an electric vehicle are increasingly high. An existing battery pack of the electric vehicle is generally placed at a bottom portion of the electric vehicle, a bottom tray of the battery pack may be easily bumped during movement, and a battery core may be further damaged. Therefore, a bottom portion of the tray needs to be protected. However, in the related art, a battery tray protection capability is still weak, and the battery pack cannot be effectively protected.
The present disclosure provides a battery tray, a battery pack, and an electric vehicle.
The present disclosure provides a battery tray. The battery tray includes a tray body. The tray body includes a tray bottom plate and a tray side beam located on a first surface of the tray bottom plate, and the tray side beam and the tray bottom plate define a battery accommodating cavity for accommodating a battery module or a cell.
The battery tray includes a first protection plate. The first protection plate includes an energy-absorbing plate and high-strength plates located on two sides of the energy-absorbing plate, the energy-absorbing plate includes a cellular structure, and the first protection plate is fixed on the tray bottom plate.
The battery tray further includes a second protection plate. A first surface of the second protection plate is coupled to the first protection plate, a second surface of the second protection plate is coupled to the tray body, and a wave impedance value of the second protection plate is less than a wave impedance value of the high-strength plates.
In an embodiment of the present disclosure, the high-strength plate includes a material selected from a group including polypropylene (PP) glass fiber, resin glass fiber, or base fabric, and the energy-absorbing plate includes a material selected from a group including PP, polyethylene (PE), or metals.
In an embodiment of the present disclosure, the second protection plate includes a foaming material.
In an embodiment of the present disclosure, the second protection plate includes polyurethane.
In an embodiment of the present disclosure, the second protection plate includes a plurality of spaced through holes, a length of each of the spaced through holes ranges from greater than about 0 mm to about 100 mm, and a distance between two adjacent spaced through holes ranges from about 50 mm to about 100 mm.
In an embodiment of the present disclosure, the length of each of the spaced through holes ranges from about 25 mm to about 50 mm.
In an embodiment of the present disclosure, a second surface of the tray bottom plate away from the first surface of the tray bottom plate where the tray side beam is located includes a bottom plate groove, and the second protection plate is disposed in the bottom plate groove.
In an embodiment of the present disclosure, the second surface of the second protection plate is bonded to the bottom plate groove of the tray bottom plate, and the first surface of the second protection plate is bonded to the first protection plate; and
the first protection plate covers the bottom plate groove.
In a second aspect, the present disclosure provides a battery pack. The battery pack includes the battery tray described above and a plurality of battery modules or cells, and the plurality of battery modules or cells are located in the battery accommodating cavity.
In a third aspect, the present disclosure provides an electric vehicle, and the electric vehicle includes the battery pack described above.
Detailed description of the embodiments of present disclosure will be made in the following, and examples thereof are illustrated in the accompanying drawings, and same or similar reference numerals in all the accompanying drawings indicate same or similar components or components having same or similar functions. The embodiments described below with reference to the accompanying drawings are merely examples to explain the present disclosure and do not limit the present disclosure.
According to a first aspect, the present disclosure provides a battery tray 10. As shown in
In an embodiment, based on a principle of stress wave propagation, when an object is under an action of impact energy generated by an impact load, transverse stress wave propagation and longitudinal stress wave propagation are generated on a surface of the object to gradually propagate the impact energy from near to far. In an object having a single material medium, a stress wave generated by the impact energy is divided into transverse propagation and longitudinal propagation. When the surface of the object is impacted by an external object, an impact stress wave is propagated in a direction perpendicular to an impact force (namely, transverse propagation). A higher propagation speed of the stress wave indicates a higher spread speed of the impact energy in this direction, and spread of the impact energy at an impact point is converted from point spreading to surface spreading. When the surface of the object is impacted by the external object, the impact stress wave is propagated in a direction parallel to the impact force (namely, longitudinal propagation). The propagation is gradually attenuated as a propagation distance increases, a greater thickness of a material indicates a better protection effect, and the essence of propagation of the impact stress wave in the material is propagation of vibration of particles of the material led out by the external force from far to near. Damping of the material causes attenuation of the vibration of the particles of the material, and the propagation of the stress wave in the material is attenuated, so that the material has a good anti-vibration capability. Further, greater damping of the material indicates greater attenuation of propagation of the stress wave.
Therefore, based on the foregoing principle, in the present disclosure, the protection plates of the battery tray 10 are divided into two types of protection plates, namely, the first protection plate 300 and the second protection plate 200. As shown in
In an embodiment of the present disclosure, the wave impedance value of the second protection plate 200 is configured to be less than the wave impedance value of the high-strength plate 301. In an embodiment of the present disclosure, the wave impedance value is related to a density of a material and a propagation speed of a stress wave in the material. A calculation formula of the wave impedance value is: σ = ρ × C; where σ represents a wave impedance value of a medium (material); ρ represents a density of the medium (material); and C represents a propagation speed of a stress wave in the medium (material). When the impact stress wave runs through a material (incident medium) with high wave impedance into a material (transmission medium) with low wave impedance, a ratio of the wave impedance of the incident medium to the wave impedance of the transmission medium is n. Incident and transmission principles of the stress wave on different medium surfaces are as follows:
In the foregoing formulas, n, F, and T are calculated according to the following formulas.
(ρ1C1)1 is a wave impedance value of the incident medium; (ρ2C2)2 is a wave impedance value of the transmission medium; a ratio of the two values is n; F is a reflection coefficient, and T is a transmission coefficient; σ1 is a stress value of an incident wave; σT is a wave stress value of a transmission wave; and σR is a stress value of a reflected wave.
As can be known from Formula 1 to Formula 7, when the wave impedance ratio n is greater than 1, namely, when the wave impedance of the incident medium is greater than the wave impedance of the transmission medium, the reflection coefficient F is negative, which indicates that a reflected wave of the incident medium and the incident wave are in reverse directions, and the incident medium reflects a part of the stress value. When the transmission coefficient T is less than 1, it indicates that the stress value of the transmission wave is less than the stress value of the incident wave, and a larger value of n indicates a smaller stress value of the transmission wave. Therefore, when the stress wave is propagated from a medium with a large wave impedance value to a medium with a small wave impedance value, the stress wave propagated into the medium with a small wave impedance value becomes smaller. Therefore, In an embodiment of the present disclosure, by configuring that the wave impedance value of the high-strength plate 301 is greater than the wave impedance value of the second protection plate 200, after an external object 30 impacts the battery tray 10, it is ensured that propagation of the stress wave can be further reduced.
As can be known from the embodiments of the present disclosure, by arranging the first protection plate 300, and designing the structure of the first protection plate 300 as a sandwich structure, namely, the high-strength plate 301, the energy-absorbing plate 302, and the high-strength plate 301, spreading of the impact stress wave can be reduced. In addition, the structure of the energy-absorbing plate 302 is designed as a cellular structure, thereby further improving absorption of the first protection plate 300 for the impact stress wave of the external object 30. When the impact stress wave of the external object 30 impacting the battery tray 10 runs through the first protection plate 300, the residual impact stress wave can be further reduced after being spread to the second protection plate 200. In addition, the second protection plate 200 has a specific thickness, and propagation of the impact stress wave can be further reduced after the impact stress wave is propagated to the battery module 20. Therefore, influence of the external impact to the battery module 20 is reduced layer by layer. Compared with the battery tray 10 in the related art, the battery tray 10 in an embodiment of the present disclosure can achieve a better protection effect when impacted by the external object 30.
In an embodiment of the present disclosure, as shown in
Further, In an embodiment of the present disclosure, a material of the high-strength plate 301 includes at least one of polypropylene (PP) glass fiber, resin glass fiber, or base fabric. A material of the energy-absorbing plate 302 includes at least one of PP, polyethylene (PE), or metals. According to the present disclosure, the strength and protection capability of the battery tray 10 are further improved by configuring the materials of the high-strength plate 301 and the energy-absorbing plate 302. In an embodiment, when the material of the high-strength plate 301 is PP glass fiber (or may be another material described above), the PP glass fiber layer prevents the PP glass fiber plate from being penetrated when the first protection plate 300 is impacted.
Further, in an embodiment of the present disclosure, a material of the second protection plate 200 is a foaming material. An objective of selecting the foaming material lies in that a plurality of pores are provided inside the foaming material, and a texture of the material is softer than that of metals. Therefore, when the material is impacted, an impact force is spread as a stress wave to spread the force. In an embodiment, the material of the second protection plate 200 is polyurethane.
In an embodiment of the present disclosure, to further reduce costs of the battery tray 10, a lightweight battery tray 10 is implemented. The second protection plate 200 is provided with a plurality of spaced through holes 201, a length of each of the spaced through holes 201 ranges from greater than about 0 mm to about 100 mm, and a distance between two adjacent spaced through holes 201 ranges from about 50 mm to about 100 mm. In an embodiment, as shown in
In addition, providing the spaced through holes 201 in the second protection plate 200 can further improve the protection capability of the battery tray 10. In an embodiment, when the second protection plate 200 is provided with the plurality of spaced through holes 201 at intervals, after the external object impacts the first protection plate 300, if a stress propagated from the first protection plate 300 to the second protection plate 200 is exactly located in the spaced through holes 201, since no medium is in the spaced through holes 201, the impact stress may be spread to the second protection plate 200 on two sides of the spaced through holes 201, namely, spread from one stress propagation point to two stress propagation surfaces, thereby improving the propagation efficiency of the stress wave and improving the protection capability of the battery tray 10. In the related art, in the battery tray 10, the stress wave is spread from one force bearing point to one force bearing surface. In an embodiment of the present disclosure, by providing the spaced through holes 201 in the second protection plate 200, the stress wave is spread from one force bearing point to two force bearing surfaces, thereby improving the efficiency of the transverse propagation of the stress wave in the second protection plate 200, and further improving the protection capability of the battery tray 10.
To further improve the protection capability of the second protection plate 200, the length b of the spaced through hole 201 of the second protection plate 200 is configured to range from about 25 mm to about 50 mm. In an embodiment of the present disclosure, a ball strike test is performed on the battery tray 10, and the data of the test indicates that, after the battery tray 10 is provided with the second protection plate 200 with the foregoing spaced through holes, a recess of the battery tray 10 after the ball strike test is small and hard to measure. A recess of a battery tray 10 without a groove is 2.1 mm. In the ball strike test, an impact head with a diameter φ of 20 mm and a weight of 10 kg is used to strike an external object at a speed of 5 m/s to impact the second protection plate 200. As can be known from the above, after the spaced through holes 201 with the predetermined gap are provided in the second protection plate 200, the protection capability of the second protection plate is further improved, and the lightweight design of the battery tray 10 is implemented and the energy density of the battery pack 1 is improved.
In an embodiment of the present disclosure, as shown in
According to a second aspect, the present disclosure discloses a battery pack 1. The battery pack 1 includes the battery tray 10 described above and a plurality of battery modules 20 or cells, and the plurality of battery modules 20 or cells are located in the battery accommodating cavity.
According to a third aspect, the present disclosure discloses an electric vehicle, and the electric vehicle is provided with the battery pack 1 described above.
Beneficial effects of the present disclosure are as follows. Two protection plates, namely, a first protection plate and a second protection plate are arranged in a battery tray of the present disclosure. The first protection plate includes an energy-absorbing plate and high-strength plates located on two sides of the energy-absorbing plate, and the energy-absorbing plate is in a cellular structure. A wave impedance value of the second protection plate is less than a wave impedance value of the high-strength plates. In the present disclosure, through structures of the first protection plate and the second protection plate and parameter limitations, an anti-impact capability of the battery tray can be further improved, influence of external impact on a battery module can be reduced, and the safety of a battery pack can be improved.
In the description of the present disclosure, it should be understood that, orientation or position relationships indicated by terms such as “center”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “up”, “down”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, “clockwise”, “counterclockwise”, “axial”, “radial”, and “circumferential” are orientation or position relationship shown based on the accompanying drawings, and are merely used for describing the present disclosure and simplifying the description, rather than indicating or implying that the indicated apparatus or element should have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be construed as a limitation on the present disclosure.
In addition, the terms “first” and “second” are used merely for the purpose of description, and shall not be construed as indicating or implying relative importance or implying a quantity of indicated technical features. Therefore, a feature defined by “first” or “second” may explicitly indicate or implicitly include at least one of the features. In the description of the present disclosure, “a plurality of” means at least two, for example, two, three, and the like, unless otherwise explicitly and specifically defined.
In the present disclosure, unless otherwise explicitly specified and defined, terms such as “mounted”, “connected”, “fixed” should be understood in broad sense. For example, the connection may be a fixed connection, a detachable connection, or an integral connection; or the connection may be a mechanical connection or an electrical connection; or the connection may be a direct connection, an indirect connection through an intermediary, or internal communication between two elements or mutual action relationship between two elements, unless otherwise specified explicitly. The specific meanings of the above terms in the present disclosure may be understood according to specific circumstances for a person of ordinary skill in the art.
In the description of this specification, the description of reference terms such as “one embodiment”, “some embodiments”, “example”, “specific example”, or “some examples” means that specific features, structures, materials, or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, exemplary description of the foregoing terms does not necessarily refer to a same embodiment or example. Besides, the specific features, structures, materials, or characteristics that are described may be combined in proper manners in any one or more embodiments or examples. In addition, a person skilled in the art may integrate or combine different embodiments or examples described in this specification and features of the different embodiments or examples provided that they are not contradictory to each other.
Although the embodiments of the present disclosure have been shown and described above, it may be understood that the above embodiments are exemplary and should not be construed as a limitation on the present disclosure, and a person of ordinary skill in the art may make changes, modifications, replacements, and variations to the above embodiments within the scope of the present disclosure.
Number | Date | Country | Kind |
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202011346094.X | Nov 2020 | CN | national |
This application is a Continuation Application of International Patent Application No. PCT/CN2021/092464, filed on May 8, 2021, which is based on and claims priority to and benefits of Chinese Patent Application No. 202011346094.X, filed on Nov. 25, 2020 and entitled “BATTERY TRAY, BATTERY PACK, AND ELECTRIC VEHICLE”. The entire content of all of the above-referenced applications is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2021/092464 | May 2021 | WO |
Child | 18144518 | US |