This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-057579 filed on Mar. 30, 2022.
The present disclosure relates to a battery unit mounted on an electric vehicle or the like.
In recent years, researches and development on secondary batteries which contribute to improvement in efficiency of energy have been carried out to secure an access to affordable, reliable, sustainable, and modern energy for more people.
The secondary battery is mounted as a battery unit on an electric vehicle such as an electric automobile or a hybrid electric automobile. In general, a battery unit is unitized together with a fan for blowing cooling air to a battery, a duct for guiding the cooling air blown out from the fan to the battery, and the like (for example, see JP-A-2020-032934).
When the battery unit is mounted on the electric vehicle, the battery unit needs to have sufficient rigidity in order to protect internal components from a collision of the vehicle or the like. In addition, in order to facilitate assembly of components, it is also required to reduce the number of components.
The present disclosure provides a battery unit in which rigidity of a base plate can be improved with a small number of components. Further, the present disclosure contributes to improvement in efficiency of energy.
According to an aspect of the present disclosure, there is provided a battery unit mounted on a vehicle, the battery unit including: a base plate; and a battery module which is fixed to the base plate and in which a plurality of battery cells are stacked, in which: a flow path is formed between the base plate and the battery module; and the base plate is provided with: a first suspension member which crosses the flow path and forms a part of the flow path; and a second suspension member which extends above the first suspension member.
According to the present disclosure, the rigidity of the base plate can be improved with a small number of components.
Hereinafter, an embodiment of a battery unit of the present disclosure will be described with reference to accompanying drawings. In the present embodiment, the battery unit is mounted on a vehicle. Note that the drawings are to be viewed according to orientation of the reference signs. In the present specification and the like, in order to simplify and clarify the description, a front-rear direction, a left-right direction, and an up-down direction are described in accordance with directions viewed from a driver of the vehicle. In the drawings, a front side of the vehicle is denoted by Fr, a rear side thereof is denoted by Rr, a left side thereof is denoted by L, a right side thereof is denoted by R, an upper side thereof is denoted by U, and a lower side thereof is denoted by D.
<Vehicle>
As illustrated in
The floor panel 1 includes a front floor panel 2 which constitutes a floor of a vehicle cabin CB, and a rear floor panel 3 which constitutes a floor or the like of a luggage compartment LG provided behind the vehicle cabin CB. The front floor panel 2 and the rear floor panel 3 are connected below the rear seat. Both ends of the floor panel 1 in a vehicle width direction are connected to a pair of left and right frame members 5 extending along the front-rear direction, whereby the floor panel 1 is fixed to the frame members 5.
A kick-up portion 2a which rises upward is formed at a rear end of the front floor panel 2. A center tunnel 2b is formed along the front-rear direction at a center portion of the front floor panel portion 2 in the vehicle width direction. The center tunnel 2b is bent such that the front floor panel 2 protrudes upward, and a trapezoidal tunnel space 4 is formed below the center tunnel 2b.
<Overall Configuration of Battery Unit>
As illustrated in
The case 15 includes a base plate 50 on which the battery module 11, the fan 20, and the air feeding duct 40 are mounted, and a cover 60 which covers the base plate 50 from above. An accommodating recess (not illustrated) extending in the vehicle width direction is provided in a front end of the rear floor panel 3 illustrated in
The battery module 11 includes a front battery module 11A disposed at a front side and a rear battery module 11B disposed at a rear side. The battery modules 11A and 11B each have a substantially rectangular parallelepiped shape elongated in the vehicle width direction, and are mounted on the base plate 50 so as to face each other in the front-rear direction. Hereinafter, when the front battery module 11A and the rear battery module 11B are not distinguished from each other, the front battery module 11A and the rear battery module 11B are collectively referred to as the battery module 11.
The battery module 11 includes a plurality of battery cells stacked in the vehicle width direction. An inter-cell flow path 11a is formed between adjacent battery cells, and the cooling gas flows through the inter-cell flow path 11a to cool the battery module 11.
The fan 20 is fixed to the base plate 50. As illustrated in
As illustrated in
The air feeding duct 40 is provided between the battery module 11 and the fan 20, and is connected to the air blow-out port 24 of the fan 20. The cooling gas blown out from the air blow-out port 24 is sent out through the air feeding duct 40 along a lower surface of the battery module 11. Details of the air feeding duct 40 will be described later.
The cooling gas sent out to a lower side of the battery module 11 flows from a lower side to an upper side in the inter-cell flow path 11a, cools the battery module 11, and is discharged from an upper surface of the battery module 11. Thereafter, the cooling gas flows inside the case 15 toward a gap formed between a front end 62 of the cover 60 and the floor panel 1, and is discharged to the outside of the case 15 as indicated by arrows in
The battery control device 12 is disposed between the upstream intake duct 31 and the battery module 11. An L-shaped bracket 70 is fixed to the battery module 11, and the bracket 70 has a control device fixing portion 71 facing the upper surface of the battery module 11 and a module fixing portion 72 facing a right surface of the battery module 11 (see
The junction board 13 is disposed above the downstream intake duct 32. More specifically, the junction board 13 is mounted on a junction board bracket 14 provided above the downstream intake duct 32. The junction board bracket 14 is fixed to the base plate 50.
<Structure of Base Plate>
Next, a structure of the base plate 50 and a flow path 53 formed in the base plate 50 will be described with reference to
As illustrated in
The base plate 50 includes a front frame 51 provided at the front wall 50b and a rear frame 52 provided at the rear wall 50c. The front frame 51 has a vehicle fixing portion 51a fixed to the kick-up portion 2a of the front floor panel 2, and the rear frame 52 has a vehicle fixing portion 52a fixed to the front end of the rear floor panel 3. Specifically, the vehicle fixing portion 51a and the vehicle fixing portion 52a are through holes, and the base plate 50 is fixed to the floor panel 1 of the vehicle V by fastening members such as bolts inserted through the through holes. The vehicle fixing portion 51a and the vehicle fixing portion 52a may be directly provided in the base plate 50 without providing the front frame 51 and the rear frame 52.
As illustrated in
Returning to
The base plate 50 is provided with the lower suspension member 81 which crosses the flow path 53 in the front-rear direction and which forms a part of the flow path 53 (that is, the flow path 53b). The lower suspension member 81 is a plate-like member fixed to the bottom wall 50a. The lower suspension member 81 is disposed between the battery module 11 and the air feeding duct 40 in a direction in which the flow path 53 extends (that is, the vehicle width direction).
As illustrated in
The flow path 53b is formed in a space defined by the lower surface of the lower suspension member 81 and the bottom wall 50a of the base plate 50, and communicates with the flow path 53a. Therefore, the lower suspension member 81 functions as a duct which forms a part of the flow path 53. Further, since the lower suspension member 81 extends in the front-rear direction and is fixed to the base plate 50, the rigidity of the base plate 50 can be improved. Therefore, the lower suspension member 81 also functions as a reinforcing member which reinforces the base plate 50. Therefore, by using the lower suspension member 81 functioning as a duct also as a reinforcing member, the rigidity of the base plate 50 can be improved with a small number of components.
The base plate 50 is provided with an upper suspension member 82 extending in the front-rear direction above the lower suspension member 81. The upper suspension member 82 is a plate-like member similar to the lower suspension member 81, and is disposed between the battery module 11 and the air feeding duct 40 in the direction in which the flow path 53 extends. A rear end 82a of the upper suspension member 82 is fixed to the rear wall 50c of the base plate 50 by welding or the like, and a front end 82b of the upper suspension member 82 is fixed to the vehicle fixing portion 51a of the front frame 51 at a front end fixing portion F1. The front end fixing portion F1 is a through hole, and is fixed to the vehicle fixing portion 51a by a fastening member such as a bolt.
In this way, since the upper suspension member 82 extends in the front-rear direction and is fixed to the base plate 50, it is possible to further improve the rigidity of the base plate 50 together with the lower suspension member 81. In particular, since the upper suspension member 82 has the front end fixing portion F1 fixed to the vehicle fixing portion 51a, the rigidity of the vehicle fixing portion 51a can also be improved.
The upper suspension member 82 has a fixing portion F2 fixed to the ceiling portion 81a of the lower suspension member 81. The fixing portion F2 is a through hole. At the fixing portion F2, a bolt is inserted into through holes which are formed in the ceiling portion 81a of the lower suspension member 81 and the upper suspension member 82 to communicate with each other, and is fastened by a nut. Accordingly, the upper suspension member 82 and the lower suspension member 81 are fixed to each other, and function as a stronger reinforcing member. As will be described later, the module fixing portion 72 of the bracket 70 may be fixed with the fixing portion F2.
As illustrated in
The air feeding duct 40 connects the air blow-out port 24 of the fan 20 and the lower suspension member 81, and forms the flow path 53c communicating with the flow path 53b. As illustrated in
An outer edge (a part of the inner surface of the air feeding duct 40) of the opening 44 includes a left edge 45 facing an upper surface (upper surfaces of the ceiling portion 81a, the leg portion 81b, and the flange portion 81c) of the lower suspension member 81, and a right edge 46 continuous with the left edge 45 and facing the bottom wall 50a of the base plate 50. The left edge 45 has a shape corresponding to the upper surface of the lower suspension member 81, and the right edge 46 has a shape corresponding to the bottom wall 50a.
A seal member 47 is continuously provided at the left edge 45 and the right edge 46 of the air feeding duct 40. The seal member 47 is made of, for example, an elastic material such as rubber. When the air feeding duct 40 is attached to the base plate 50, the seal member 47 is disposed between the left edge 45 and the upper surface of the lower suspension member 81, and seals the flow path 53 so that the cooling gas does not leak from the flow path 53. Similarly, the seal member 47 is disposed between the right edge 46 and the bottom wall 50a of the base plate 50, and seals the flow path 53 so that the cooling gas does not leak from the flow path 53. Therefore, the flow path 53 can be sealed only by covering the upper surface of the lower suspension member 81 with the air feeding duct 40 from above. Therefore, assembly of the battery unit 10 is facilitated.
Next, fixing of the battery module 11 and the air feeding duct 40 to the upper suspension member 82 will be described.
The module fixing portion 72 of the bracket 70 is fixed to the right surface of the battery module 11. The module fixing portion 72 is fixed to the upper surface of the upper suspension member 82 as described later. That is, the battery module 11 is fixed to the base plate 50 via the module fixing portion 72 and the upper suspension member 82.
The upper suspension member 82 includes fixing portions F3 by which the module fixing portion 72 is fixed. The fixing portions F3 are provided at two positions spaced apart from each other in the front-rear direction, and the fixing portion F2 is disposed between the two fixing portions F3. The fixing portion F3 is a through hole. At the fixing portion F3, a bolt is inserted into through holes which are formed in a lower end of the module fixing portion 72 and the upper suspension member 82 so as to communicate with each other, and is fastened by a nut. Accordingly, the module fixing portion 72 is fixed to the upper suspension member 82. Therefore, the upper suspension member 82 can also support the battery module 11 while functioning as a reinforcing member which reinforces the base plate 50.
The module fixing portion 72 is also fixed by the fixing portion F2 by which the upper suspension member 82 and the lower suspension member 81 are fixed. Specifically, a bolt which fastens the lower suspension member 81 and the upper suspension member 82 is also inserted into the through hole formed in the lower end of the module fixing portion 72, and is fastened by a nut. As described, since the module fixing portion 72 is fixed to both the lower suspension member 81 and the upper suspension member 82 by the fixing portion F2, the rigidity of the structure for fixing the battery module 11 can be improved as compared with a case where the module fixing portion 72 is fixed only to the upper suspension member 82.
As illustrated in
After the upper surface of the lower suspension member 81 is covered with the air feeding duct 40 from above, the air feeding duct 40 is fixed to the upper suspension member 82 by the fixing portions F3. That is, the upper suspension member 82 is also used for fixing the air feeding duct 40.
Specifically, the air feeding duct 40 includes an extension portion 43 which extends in a horizontal direction from an upper end of the main body portion 42. The extension portion 43 extends to above the module fixing portion 72 and the upper suspension member 82. At the fixing portion F3, the bolt inserted through the through holes formed in the upper suspension member 82 and the module fixing portion 72 is also inserted through a through hole formed in the extension portion 43, and is fastened by a nut.
In this way, the air feeding duct 40 is disposed on the base plate 50 so as to cover the upper surface of the lower suspension member 81 from above, and is fixed to the upper suspension member 82 by the fixing portion F3. Therefore, assembly of the air feeding duct 40 is facilitated. In addition, since the fixing portion F3 fixes both the air feeding duct 40 and the module fixing portion 72 to the upper suspension member 82, the number of components can be reduced as compared with a case where the fixing portion is provided for each of the air feeding duct 40 and the module fixing portion 72. The air feeding duct 40 may be fixed to the upper suspension member 82 by another fixing portion different from the fixing portion F3.
Although one embodiment of the present invention has been described above with reference to the accompanying drawings, it is needless to say that the present invention is not limited to the embodiment. It is apparent that those skilled in the art can conceive various modifications and alterations within the scope described in the claims, and it is also understood that such modifications and alterations naturally fall within the technical scope of the present invention. Further, the constituent elements in the embodiments described above may be combined freely within a range not departing from the gist of the invention.
For example, in the above-described embodiment, the fixing by the front end fixing portion F1 and the fixing portions F2 and F3 of the upper suspension member 82 is implemented with a configuration of fastening by inserting a bolt or the like through a through hole, but is not limited thereto. For example, the fixing by the front end fixing portion F1 and the fixing portions F2 and F3 may be implemented with a configuration in which the upper suspension member 82 and another member are fixed by welding or the like.
At least the following matters are described in the present description. Although corresponding constituent elements and the like in the above embodiment are shown in parentheses, the present invention is not limited thereto.
(1) A battery unit (battery unit 10) mounted on a vehicle, the battery unit including:
According to (1), since the base plate is provided with the first suspension member which crosses the flow path and forms a part of the flow path, the first suspension member functions not only as a duct but also as a reinforcing member which improves the rigidity of the base plate. Therefore, the rigidity of the base plate can be improved with a small number of components. In addition, since the base plate is provided with the second suspension member extending above the first suspension member, it is possible to further improve the rigidity of the base plate.
(2) The battery unit according to (1), in which:
According to (2), since the first suspension member and the second suspension member are fixed to each other between the one end and the other end, the first suspension member and the second suspension member can function as a stronger reinforcing member.
(3) The battery unit according to (1) or (2), further including:
According to (3), since the seal member is provided between the upper surface of the first suspension member and the lower surface of the air feeding duct, the flow path can be sealed only by covering the upper surface of the first suspension member with the air feeding duct from above. Therefore, assembly of the battery unit is facilitated.
(4) The battery unit according to (3), in which
According to (4), since the air feeding duct is fixed to the second suspension member, the second suspension member can also be used for fixing the air feeding duct.
(5) The battery unit according to any one of (1) to (4), further including:
According to (5), since the battery module is fixed to the base plate via the battery module fixing member and the second suspension member, the second suspension member can support the battery module while functioning as a reinforcing member which reinforces the base plate.
(6) The battery unit according to (5), in which:
According to (6), since the battery module fixing member is also fixed to the first suspension member together with the second suspension member by the first fixing portion, the rigidity of the structure for fixing the battery module can be improved as compared with a case where the battery module fixing member is fixed only to the second suspension member.
(7) The battery unit according to any one of (1) to (6), in which:
According to (7), since the second suspension member includes the second fixing portion fixed to the vehicle fixing portion, the rigidity of the vehicle fixing portion can be improved.
(8) The battery unit according to any one of (1) to (7), in which
According to (8), since the flow path communicates with the inter-cell flow path formed between the battery cells, the battery cells can be cooled.
Number | Date | Country | Kind |
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2022-057579 | Mar 2022 | JP | national |