The present invention relates generally to the field of the construction of wood-framed buildings, and more particularly to a beam containing wood, as well as a construction element of “wall” type incorporating said beam, and to a construction produced with at least one such construction element.
The invention is applicable in wood-framed houses and buildings that conform, in France, to the provisions of French standard DTU 31.2, “Construction de maisons et bâtiments à ossature en bois” (Construction of wood-framed houses and buildings), in its May 2019 version which replaces the 2011 version and its 2014 amendment A1. It relates for example to constructions for domestic use such as individual houses or collective housing buildings, or else buildings for commercial or industrial use such as commercial premises, office premises, industrial buildings, or the like.
The aim of controlling the air permeability of constructions is to ensure a good interior air quality through the control of the flows of air, as well as enhance the acoustic and thermal comfort by eliminating unwanted air entry. The control of air permeability, in particular, is a major issue in the context of the objectives to improve the energy efficiency of houses and buildings.
Through air-sealing techniques, the aim is to limit the flow of air between the inside and the outside of a building via its enclosure, that is to say via the construction elements that are the walls, the floors and the roofs. With the application of the most recent thermal regulation (namely the regulation RT 2020, in which the letters RT stand for “resistance thermique” (thermal resistance), notably, the treatment of the air-seal is now becoming mandatory for all residential buildings.
More particularly, in the context of RT 2020 and in the context of the approach known as “low-consumption” residences, the carcass of the envelope of the structure, that is also called framework or frame, must in itself be air-tight. This approach to the frame aims to make it possible to trace the leaks of air due to defects in the structure which are synonymous with reduced efficiency of the thermal insulation. To achieve a satisfactory energy efficiency level, the envelope of the structure must, in fact, be continuous and perfectly air-tight, from the floors to the roofs through the walls.
These days, the control of the air-tightness of the constructions is limited primarily to dedicated means which are arranged at the join between the walls of the frame and the external openings (windows, picture windows, doors, roller blind boxes, etc.).
However, the envelope of the houses and buildings itself generally does not have this, which is the case in all the wood-framed constructions (see DTU 31.2) hitherto proposed. Now, it is estimated that the thermal bridges are responsible for 65% of the heat loss in such a construction. The treatment thereof is essential for the guarantee provided by the builder, and critical for the quality of the works. It needs to be taken into account from the construction of the carcass of the envelope of the structure. The expenditure for heating the corresponding house or building is also a direct consequence thereof.
In the state of the art, it is common practice to apply by hand a mastic or a silicone seal, available as accessory, at the join between the construction elements belonging to the wood framework, for example the elements of wall type, on the one hand, and the concrete slab on which the wood frame is mounted, on the other hand, in order to ensure a tightening between the first and the second. This solution, which can be satisfactory for the slab-wall join, cannot however be generalized to all of the building. That would in fact be a second-best technique, offering little guarantee of efficiency and sustainability over time.
The beams forming construction elements that are currently used on work sites are wood beams, which are mostly solid, that is to say beams of raw wood directly obtained from a tree.
The document EP3255218A1 discloses a construction element of prefabricated “panel” type intended for the production of a construction and notably of a vertical flat wall, such as a wall of a wood-framed structure. The construction element can also cooperate with beams, for example to form the floor of the construction. Such a beam is illustrated in
The document WO9739204A1 discloses different variants of construction modules, which make it possible to construct, by hand and simply, without additional and dry transverse link means, that is to say without additional link and sealing means, bearing structures, such as walls.
The document CA2713657A1 discloses a modular construction system in which the outer layer of the outer wall of a composite element has, on its bottom face, an anti-drip device-forming groove. Also, the outer layer of the outer wall of the underlying element has, on its top face, a chamfer ensuring the rejection of water. These two devices cooperate to dispel rainwater by run-off.
The document WO2012114122A2 discloses the joining of the panels together via an elongate fixing member. The elongate fixing element has a core of thermal insulation material. And two outer panels sandwich the core between them.
The invention aims to make the carcass of the envelope of a wood-frame structure tight to air, water and noise, from construction of the work. Advantageously, the tightness to air, to water and to noise is produced simultaneously.
This aim is achieved, according to a first aspect of the invention, by virtue of a beam for a construction element of a wood-framed structure, the beam (P) comprising a first and a second longitudinal members (P1) extending longitudinally parallel to one another and at a distance from one another, each of said longitudinal members (P1) comprising an outer face (P2) and an inner face (P3), the respective inner faces (P3) of the longitudinal members (P1) facing one another, the beam (P) being closed by first and second closure panels (P5, P5′) bearing on the transverse sides of the longitudinal members, the beam being characterized in that the outer face of at least one of the longitudinal members is provided with at least one longitudinal groove to receive a sealing strip which is suitable for ensuring the seal between the beam and another component of the construction element, for example a bracing panel or a cladding panel of the structure incorporating the beam.
According to the present invention, the terms joist and beam are used in an equivalent manner and the two terms are interchangeable given the requirements of the present invention. A joist is a structural prismatic convex form or envelope element designed to withstand flexing and the beam is a joist of small section (less than 20 cm of web).
According to a particularly preferential implementation of the beam according to the invention, the outer face of at least one of the longitudinal members, and preferably the outer face of each of the longitudinal members, is provided with at least one longitudinal groove to receive a sealing strip which is suitable for ensuring the seal between the beam and another component of the construction element, for example a bracing panel or a cladding panel of the structure incorporating the beam.
In wood construction, four systems are primarily used. The oldest wood construction technique is the stacked solid wood technique, often called chalet, which is composed of walls made of solid wood by stacking lumber, logs or skirts. The kinds of wood most commonly used are Norway pine, seasoned wood or larch. There are also studding construction or frame construction, composed of a wood framework which consists of posts and plate beams in which the wood-to-wood assembly is achieved by tenons and mortices and are pegged together, and the studding which forms the walls and which has a filling and stiffener roll. There is also the beam post technique which is the evolution of studding construction. The bearing structure of the house is composed of post and beam made of glue-laminated wood or solid wood, assembled rigidly together, which gives it great indeformability. The assemblies are made wood against wood, they are said to be braced, with dual main or secondary beams. A glue-laminated beam is composed of sheets of wood glued together. Finally, wood-framed construction which is distinguished by the uprights of its structure which form only the height of the floor, between the framework uprights, a semi-rigid sheet insulation occupies all the available empty space. The invention is particularly useful and effective in wood-framed constructions which are not made of solid wood which can crack and whose seal-tightness is no longer assured.
It should be noted that the term longitudinal is understood here with reference to the geometry of the beam, which has a main axis of extension that is longitudinal. In the structure incorporating the beam, this longitudinal axis can correspond to the vertical axis if the beam is disposed vertically, or to the horizontal axis if the beam is disposed horizontally in said structure. Obviously, the beam can also be disposed in the frame of the structure inclined with respect to the horizontal by a determined angle, lying strictly between 0 and 90° (i.e. these two extreme values not included). Such is the case, for example, if it belongs to the frame or if it is used by a house with studding.
The combination of the abovementioned features makes it possible to produce a complete structure such as a house or a building for domestic, commercial or industrial use, this structure being advantageously modular and adaptable on demand, by ensuring a perfect air-tightness of the frame from construction.
Advantageously, the construction elements forming the carcass of the envelope of the building are thus, in themselves, provided with means to ensure the air and water-tightness. The acoustics of the building are also improved since the outside noises, impact noises, vibrations, resonances and reverberations of sounds, etc., are attenuated for a long time by virtue of the sealing strips.
Implementations, taken alone or in combination, further provide, in the beam according to the invention, for the first and second longitudinal members (P1) to be held at a distance from one another by spacers (P6) extending transversely, which are disposed between the closure panels (P5) and which rest by their ends (P61) in grooves (P31) formed on the respective inner faces (P3) of each of the longitudinal members (P1).
In another preferred embodiment of the beam according to the invention, the spacers (P6) are disposed at intervals that are regular or not so as to form cavities (P7) closed by the closure panels, said beam further comprising insulation means arranged in said cavities.
The insulation means according to the invention comprise all forms of so-called natural insulation, for example and in a nonlimiting manner, wood fiber and/or wood wool, wool and/or lining felt, cotton wool, animal wool and/or all forms of wools of straw, hemp, cork, textile, feather, cellulose cotton type. Other insulation means can also be used such as mineral insulations, for example of mineral wool, glass wool, rockwool, cellular glass, expanded clay type and/or all insulations based on minerals currently known. The insulation means of the invention can also be synthetic insulations, for example of polystyrene, polyurethane, phenolic foam type and/or all synthetic insulations currently known. The person skilled in the art is not limited as to the nature of the insulation that can be used.
In a particularly advantageous embodiment of the beam according to the invention, the longitudinal members have a T-shaped section, the inner face of the longitudinal members being formed by the base of the T and the closure panels being fitted by their longitudinal edges (P51) in shoulders (P4) of the longitudinal members formed on either side of the sides of the T.
According to one embodiment, the section can advantageously and in a nonlimited way be U-shaped, or any other shape allowing the implementation of the invention; the person skilled in the art will not be limited by the shape and the design of the groove.
According to another embodiment of the beam according to the invention, at least the longitudinal member (P1) which is provided with a longitudinal groove is produced in solid wood panels, from panels with multiple layers, for example plywood or OSB, and the outer layer of a panel forming the outer face of said longitudinal member is a sheet of plywood in which the wood grain is oriented in the longitudinal direction X of the beam, or a ply of OSB in which the wood flakes are oriented in the longitudinal direction X of the beam, respectively.
In another embodiment of the beam according to the invention, the depth of the longitudinal groove corresponds substantially to the thickness of the outer layer of the panel forming the outer face of the longitudinal member.
In another preferred embodiment of the beam according to the invention, the closure panels (P5) comprise a material comprising wood, and are preferably chosen from among medium-density wood-fiber panels or hard-wood-fiber panels transformed under high pressure or oriented wood particle panels, or plywood panels, or solid wood panels, composite wood panels comprising wood fibers and plastic resins or the like.
According to a preferred embodiment of the beam according to the invention, the beam comprises a sealing strip disposed in the longitudinal groove, said sealing strip being suitable for ensuring the seal between the beam and another component of the construction element, for example a bracing panel or a cladding panel of the structure incorporating the beam.
According to a preferred embodiment of the beam according to the invention, the sealing strip is a compression strip kept compressed by a capping such that, as long as the capping is in place, the sealing strip and the capping are entirely contained in the groove, whereas, when the capping is removed, the sealing strip inflates toward the outside beyond the edges of the longitudinal groove.
According to another embodiment of the beam according to the invention, the beam further comprises at least one intermediate longitudinal member (P9) of the same thickness as the first and second longitudinal members (P1, [
In a preferred embodiment of the beam according to the invention, the beam further comprises: above the first and second longitudinal members (P1, [
In a second aspect, also a subject of the invention is a construction element, chosen from the group including for example the “wall”, “floor” or “frame” type, of a wood-framed structure, the construction element comprising a beam according to the first aspect above. It can be a wall, for example, with or without openings for doors, windows, or French windows.
As a third and last aspect, the invention relates also to a wood-framed structure, for example a house or a building, comprising a construction element according to the above second aspect.
Other features and advantages of the invention will become more apparent on reading the following description. The latter is purely illustrative and should be read in light of the attached drawings in which:
In the description of embodiments which follows and in the figures of the attached drawings, the same elements or similar elements bear the same numeric references in the drawings.
In [
The reference frame bottom right of [
The portion of the frame represented in [
To fulfil their functions as enumerated above, the beams according to the embodiments that are intended to serve as uprights MA of the first type can be structurally reinforced with respect to the beams intended to serve as uprights of the second type MB. This reinforced structure for example allows a beam of the second type to support greater loads (exerted in the vertical direction, downward) or greater mechanical forces (in any other direction) without the risk of the beam breaking or buckling. Later, structural variants of the beam will be described according to embodiments which make it possible to offer two such types of beam which are distinguished by their respective characteristics of resistance to the load and to the mechanical forces.
The construction of a wood-framed wall is very simple. Framework uprights or framework beams PO are used according to the embodiments which will be detailed later, that are of standardized section. The framework uprights are assembled together by nailing or screwing, to from a frame. The center-to-center distance between two vertical uprights extending parallel to one another and adjacent to one another is calculated as a function of the rigidity desired for the wall, but also as a function of the type of insulation provided. Indeed, the center-to-center distance between the uprights can correspond to the width of strips of insulation material MI, for example 0.365 m, which strips are then disposed between said vertical uprights of the framework. The industry and manufacturers of traditional insulations of rockwool or glass wool type have developed specific ranges for the insulation of MOBs, for example based on hemp, the detailed explanation of which would fall outside the scope of the present description.
Referring now to [
The bracing panels PC are generally disposed on the outer side (designated “Ext1” in the figure) of the construction, directly bearing against the face of the framework uprights PO turned toward the outside of the construction, and called outer face hereinbelow. As a variant, they can also be disposed on the inner side (designated “Int1” in the figure) of the construction, against the face of the upright which is turned towards the inside of the construction, and called inner face of the longitudinal member hereinbelow.
The thickness of the uprights, measured in the longitudinal direction X1 of the wall, is in principle 45 mm. And their width, measured in the direction Y1 orthogonal to the surface of the wall, depends on the use: for example 120 mm, 145 mm or 200 mm for the walls of a structure, depending on its destination, or 220 mm for a floor.
Strips of insulation material MI, for example 0.365 m wide in the longitudinal direction X1 of the wall, are then disposed between the vertical uprights of the framework. The thickness of these strips MI, measured in the direction Y1 orthogonal to the plane of the wall, is equivalent and at most equal to the width of the framework uprights or beams POs.
On the outside Ext1 of the structure, a rain-screen is added against the bracing shell PC, formed for example by rigid insulation panels PI of wood fibers, which is resistant to wind and rain. In some embodiments, it is possible to substitute or add, in addition to this rigid rain-screen, a flexible rain-screen shell. An outer battening LE is then put in place, which is for example formed by vertical battens nailed or screwed into the framework beams through the insulation panels PI and the bracing panels PC. This battening LE makes it possible to attach the siding elements which form the outer covering of the wall, for example a wood siding.
On the inside Int1 of the structure, an internal battening LI is put in place that is formed for example by horizontal battens nailed or screwed into the framework beams through a vapor-screen shell PV. This battening LI is used to fix the internal wall panel VI of the wall, for example sheets of plaster of BA13 or similar type.
In the existing art, the framework uprights are made of raw wood, for example spruce, like the upright M represented schematically in [
Nevertheless, because of such selection criteria, these raw wood uprights are expensive. Their production also generates a significant scrap ratio and a significant wood waste volume. That results in a consumption of wood which runs contrary to the interests of defense of the environment since it increases deforestation.
It is also found that uprights of this type are the source of thermal bridges between the internal wall panel elements and the external wall panel elements of the building.
As can be seen in
This reference frame is distinguished from the reference frame formed by the orthogonal axes X1, Y1 and Z1 linked to the wall of
Hereinafter in the present explanation, and unless otherwise disposed, the terms “above” and “below”, and the derivatives thereof, the terms “high” and “low” and the indications relative to the thickness of the beam P, are used to designate a relative positioning of two elements and a dimension of the beam P, respectively, on the vertical axis Z of said beam. Similarly, the term “lateral” and the derivatives thereof, as well as the indications relative to the width of the beam P, are used with reference to the transverse axis Y of said beam. Finally, the term “longitudinal” and the derivatives thereof, as well as the indications relative to the length of the beam P, are used with reference to the longitudinal axis X of said beam.
The beam P of [
In the embodiment as represented, each of the longitudinal members comprises an outer face P2 formed by the bar of the T, an inner face P3 formed by the base of the T and two shoulders P4 formed on either side of the sides of the T. The respective inner faces P3 of the longitudinal members P1 face one another. The beam P is closed by the addition of closure panels P5 and P5′ opposite one another in the vertical direction Z, which bear on the respective transverse sides of the longitudinal members, in the direction of the transverse axis Y. In the example shown, the closure panels P5 and P5′ are fitted into the shoulders P4 of the longitudinal members, by their longitudinal edges P51.
The longitudinal members P1 of the beam P of [
The spacers P6 which hold the angle longitudinal members P1 at a distance from one another are disposed between the closure panels P5 and P5′, and rest by their ends P61 in grooves P31 formed on the inner faces P3 of each of the longitudinal members P1. The spacers P6 are disposed at intervals that are regular or not so as to form cavities P7 in which insulation means are disposed.
In embodiments, the angle longitudinal members P1 are made of solid wood as shown in [
Primarily, the beam P of [
The longitudinal grooves P8 are adapted to receive a sealing strip which is suitable for ensuring the seal between the longitudinal member and another element of the structure incorporating the beam. It can be a bracing shell, or a cladding element of the wood framework incorporating the beam. Thus disposed, the sealing strip can ensure the tightness to air and to water at the interface between the corresponding longitudinal member of the beam P, on the one hand, and, for example, the bracing shell formed by the bracing panels PC of [
The sealing strip can for example be a strip of elastic foam with a thickness, in the compressed state, equal to 1 mm for example. The depth of the groove, measured in the transverse direction Y of the beam, is then preferentially at least 1 mm, in order for the compression strip to be entirely contained in the groove, in its compressed state. Thus, the compression strip is protected in the groove as long as it remains compressed. Conversely, the depth of the groove is less than the height of the compression strip, measured from the bottom of the groove, in the uncompressed state of the strip. Thus, the strip extends above the edges of the groove and can be crushed when the beam is assembled with the other construction element of the structure coming against the outer face (or the outer face, if appropriate), bearing against the edges of the groove. This crushing makes it possible to ensure the sealing function sought.
In a first mode of implementation, the compression strip can be pre-installed in the groove P8 of the beam P. In other words, the beam can be supplied with the compression strip housed in the groove P8 by being kept compressed by a capping, in order not to extend above the edges of the groove and therefore not risk being damaged or torn during transportation and the handling of the beam until it is assembled.
In one embodiment, the capping can have the same dimensions as the compression strip in the vertical direction Z, and be thus entirely contained in the groove like said strip. Advantageously, the foam of the compression strip and its capping for keeping it in the compressed state can thus be entirely housed in the groove P8. They are thus protected during the handling of the beam P, notably for the storage and the transportation of the beam.
To sum up, the sealing strip can be a compression strip kept compressed by a capping such that, as long as the capping is in place, the sealing strip and the capping are entirely housed in the groove, while, when the capping is removed, the sealing strip inflates outward beyond the edges of the longitudinal groove.
As a variant, this capping can be replaced or complemented by an adhesive film that can adhere, by any appropriate means, for example a glue, to the outer surface P2 of the longitudinal member P1, covering all of the groove P8. The dimension in the direction of the vertical axis Z of such an adhesive strip is then greater than the corresponding dimension of the groove by being at most equal to the corresponding dimension of the outer face of the longitudinal member comprising the longitudinal groove P8.
In another mode of implementation, the sealing strip can be put in place by the operative worker, on the construction site during the assembly of the structure, for example after the assembly of the wood framework, at the time of fixing of the bracing panels PC, for example. If it is a compression strip, its capping ensuring the compression of the insulating foam is arranged so that it can be removed when the strip has been put in place in the groove.
Once put in place in the groove P8, and/or once the capping which holds the sealing strip compressed in the groove has been removed, if necessary, the latter inflates slowly for approximately 15 to 20 minutes. This provides the operative worker with the time required to put in place and fix the bracing panels PC, against the corresponding part of the wood framework which comprises the beam. When the inflation of the compression strip is totally completed, the tightness to air and to water at the interface between the beam P and the bracing panels PC thus installed is total.
As in the beam P of the prior art shown in [
In the beam P of [
The longitudinal members P1 of the beam P of [
In order to further reinforce the rigidity of the beam P of [
The person skilled in the art will appreciate that one or more intermediate longitudinal members like the intermediate longitudinal member P9 of [
The beam P of [
In one embodiment, the other longitudinal members P1′ comprise, like the longitudinal members P1, a longitudinal groove P8′ on their respective outer face. This other longitudinal groove P8′ is structurally and functionally identical to the longitudinal groove P8 of the longitudinal members P1. In other words, this groove P8′ can receive an additional sealing strip, which makes it possible to further enhance the tightness to air and to water of the structure incorporating the beam P of [
The person skilled in the art will appreciate that a “sandwich” structure as described above with reference to [
In an embodiment illustrated by [
As its name indicates, OSB is a panel of strands of wood that are thin, long and oriented. The latter are glued then distributed in multiple layers, oriented differently to optimize the strength of the stability of the panel. The mat of flakes is then baked at high temperatures and pressures.
Furthermore, one advantage of the production of the uprights from panels made of OSB is a saving on the quality of wood required, which is 83% of solid wood less for a passive construction, and up to 65% of wood less for a construction that conforms to the RT 2020 standard. This embodiment therefore makes it possible to limit the impact of the construction of wood-framed structures on deforestation.
Contrary to the panels made of wood fibers, particles or flakes, an ordinary plywood sheet is composed of wood sheets that have unwound. These “plies” are supported by crossing the direction of the grain of the wood in order to ensure a good resistance to twisting and to the load. They are then glued under pressure.
Evolving from the abovementioned methods for manufacturing panels of OSB or plywood sheets, are characteristics such as a strong mechanical strength, great dimensional stability and high density of the material. The longitudinal members manufactured from such panels or such sheets, and therefore the beam incorporated in them, inherent these excellent properties.
As shown in
Furthermore, one advantage of the production of the uprights from panels of OSB is a saving on the quantity of wood required, which is 83% of solid wood less for a passive construction, and up to 65% of wood less for an RT 2020 construction. This embodiment therefore makes it possible to limit the impact of the construction of wood-framed structures on deforestation.
In one embodiment, when the longitudinal member P1 is manufactured from panels made of plywood as represented in
Ideally, the depth of the longitudinal groove can correspond substantially to the thickness of the outer layer of the panel forming the outer face of the longitudinal member. Thus, the formation of the groove as described above amounts to removing all the outer layer of the panel, which is easy because the underlying layer is more resistant given that it is formed by a sheet of wood with ribs oriented differently, or of a ply of OSB with wood flakes oriented differently, respectively.
The present invention has been described and illustrated in the present detailed description and in the figures of the attached drawings, in possible embodiments. The present invention is not however limited to the embodiments presented. Other variants and embodiments can be deduced and implemented by the person skilled in the art on reading the present description and the attached drawings.
For example, and in order to reinforce the air and water insulation power, it is possible to provide two longitudinal grooves parallel to one another, or more, on the outer face of at least one longitudinal member of the beam, for example one and/or the other of the longitudinal members P1 of the beam P of [
In the claims, the term “comprise” or “include” does not preclude other elements or other steps. A single processor or other units can be used to implement the invention. The various features presented and/or claimed can advantageously be combined. Their presence in the description or in the different dependent claims does not exclude this possibility. The reference symbols should not be understood as limiting the scope of the invention.
Number | Date | Country | Kind |
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FR2102099 | Mar 2021 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/055041 | 3/1/2022 | WO |