1. Field of the Invention
This invention relates generally to oilfield equipment, and in particular to surface-mounted reciprocating-beam sucker rod pumping units, commonly referred to as pump jacks. More particularly still, the invention relates to pump jacks for producing wells having inclined wellheads.
2. Background Art
Hydrocarbons are often produced from well bores by reciprocating downhole pumps that are driven from the surface by pumping units. A pumping unit is connected to its downhole pump by a rod string. Although several types of pumping units for reciprocating rod strings are known in the art, walking beam style pumps enjoy predominant use due to their simplicity and low maintenance requirements.
Each crank arm (20) is pivotally connected to a pitman arm (26) by a crank pin bearing assembly (19). The two pitman arms (26) are connected to an equalizer bar (27), and the equalizer bar (27) is pivotally connected to the rear end of the walking beam (24) by an equalizer bearing assembly (25). A horse head (28) with an arcuate forward face (29) is mounted to the forward end of the walking beam (24). The face (29) of the horse head (28) includes one or more tracks or grooves for carrying a flexible wire rope bridle (30). At its lower end, the bridle (30) terminates with a carrier bar (31), upon which a polished rod (32) is suspended. The polished rod (32) extends through a packing gland or stuffing box (34) at the wellhead (9). A rod string (36) of sucker rods hangs from the polished rod (32) within a tubing string (38) located within the well casing (40). The rod string is connected to the plunger of a subsurface pump (not illustrated). In a reciprocating cycle of the pump jack (10), well fluids are lifted within the tubing string (38) during the rod string (36) upstroke.
A walking beam pump jack operates, in essence, as a simple kinematic four-bar linkage mechanism, in which each of four rigid links is pivotally connected to two other of the four links to form a closed polygon. In a four-bar linkage mechanism, one link is typically fixed, with the result that a known position of only one other body is determinative of all other positions in the mechanism. The fixed link is also known as the ground link. The two links connected to the ground link are referred to as grounded links, and the remaining link not directly connected to the fixed ground link is referred to as the coupler link. Four-bar linkages are well known in mechanical engineering disciplines and are used to create a wide variety of motions with just a few simple parts.
Referring to
Substantially all of the operating characteristics of a pump jack are determined by the dimensions of its four-bar linkage. For example, the torque factor relationship, polished rod position, stroke length, and counterbalance phase angle are dependent on the four-bar linkage dimensions. Torque factors and counterbalance phase angle are important parameters used to define the load carrying capacity of the pump jack. The varying interaction of these two terms with polished rod position is used to define permissible polished rod load envelope curves that are compared with measured dynamometer load data to verify that the reducer gearbox is operating within the designed torque loading.
The determination of pump jack operating characteristics is greatly simplified by the American Petroleum Institute (“API”) Specification 11E (“Specification for Pumping Units”). API Specification 11E includes derived operational parameters as a function of the geometry of a pumping unit's four-bar linkage, expressed in terms of standardized geometry designations. Accordingly, pump jacks are commonly specified in terms of the API geometry designations, and nearly all pump jack manufacturers provide these API geometry dimensions.
K=√{square root over ((H−G)2+I2)} (Equation 1).
Pump jacks, like pump jack (10) of
Depending on the well depth, it may be necessary that the wellhead is also inclined relative to the vertical axis. Such is often the case in shallow wells with near horizontal downhole completion angle or when surface topology prohibits drilling the well from directly above the producing formation. The range of surface inclination typically varies between 0 and 45 degrees from vertical.
Non-vertical wellheads present problems for traditional surface-deployed sucker rod pumping units, because, from both a polished rod load and counterbalance (gravitational) alignment standpoint, pump jack design is based upon a fundamental assumption of vertical operation. This assumption has greatly influenced placement and orientation of structural members, working angles of articulation for the walking beam and horse head, and the phase angle of the crank-mounted counterbalance.
Referring to
However, because the four-bar linkage is altered, these modifications have a significant effect on the operating characteristics of the pumping unit (10′). Modifications to the pumping unit four-bar linkage generally raise or lower the allowable polished rod load, change the shape of the permissible load envelope, alter the length of the pumping stroke, and induce a phase angle shift in the counterbalance. The polished rod speed and acceleration profiles are also sometimes substantially altered by these modifications.
Moreover, many downstream well analysis programs, diagnostic algorithms, rod pump controllers, and application tools involved in rod pump operation incorporate assumptions based upon standard four-bar linkage (K-R-P-C) usage into their calculations. While it is possible to predict the consequences of a modified linkage (K-R-P′-C′) and make adjustments as per Seibold's recommendations, the end user of the equipment is burdened with a more complex scenario with regard to proper application of the equipment.
Additionally, the prior art Seibold pump jack of FIG. 3—with elongated pitman arms walking beam and horse head likely requires more steel than an ordinary pump jack. It is desirable, therefore, to have a pump jack suitable for pumping at inclined wellheads that employs a standard four-bar linkage arrangement.
3. Identification of Objects of the Invention
A primary object of the invention is to provide a method and beam pump apparatus arranged for pumping wells having inclined wellheads in which the four-bar linkage geometry of the pumping unit remains unchanged relative to the standard pumping unit geometry.
Another object of the invention is to provide a method and beam pump apparatus for properly addressing an angled wellhead while leaving the operational characteristics of the pumping unit, the allowable loading envelope, and the motion profile the same as a vertically aligned pumping unit of the same linkage geometry.
Another object of the invention is to provide a method and beam pump apparatus having a modified forward walking beam arranged for pumping wells having inclined wellheads in which torque factors associated with the pumping unit's four-bar linkage are not affected by the modified walking beam.
Another object of the invention is to provide a method and beam pump apparatus for pumping wells having inclined wellheads in which well load is converted to crankshaft torque throughout the pumping cycle at the same rate as with a standard pumping unit design.
Another object of the invention is to provide a method and beam pump apparatus for pumping wells having inclined wellheads in which the polished rod location, speed and acceleration profiles are essentially the same as with the standard vertically aligned pumping unit design.
Another object of the invention is to provide a method and beam pump apparatus having a modified forward walking beam arranged for pumping wells having inclined wellheads in which counterbalance is not affected by the modification and no phase angle mismatch is introduced between the counterbalance torque and well torque curves.
The objects described above and other advantages and features of the invention are incorporated in a method and apparatus that provides a modified pumping unit for operating in conjunction with a wellhead inclined relative to the vertical. Proper address of the angled wellhead is accomplished through incorporation of a non-linear, or bent, walking beam. The forward section of the walking beam is fabricated such that its longitudinal axis is angled to address the inclination of the wellhead. Specifically, the angled walking beam is shaped such that the bisector of the horse head swept arc, defined by the travel of the horse head during pump operation, is ideally normal to the wellhead axis. The rearward section of the walking beam, from the saddle bearing to the equalizer hearing, and the four-bar linkage system embodied by the pump jack, remains unchanged relative to a prior art pump jack intended for vertical wells.
The samson post is inclined as necessary to maintain proper wellhead clearance and to maintain predominantly compressive reaction forces in the individual samson post members.
Depending on the degree of inclination of the wellhead, the forward samson post members may even be vertical or be inclined forward.
These modification are a simple and effective means of addressing an angled wellhead while preserving the well-known operating characteristics of a prior art pumping unit. Torque factors, polished rod position, speed, acceleration, stroke length, and effective counterbalance remain unchanged.
The invention is described in detail hereinafter on the basis of the embodiments represented in the accompanying figures, in which:
Referring to
Base 11 supports a samson post 13′. The top of samson post 13′ acts as a class 1 lever fulcrum that pivotally supports a walking beam 24″ via a saddle bearing assembly 15 (commonly referred to as a center bearing assembly). Each crank arm 20 is pivotally connected to a pitman arm 26 by a crank pin bearing assembly 19. The two pitman arms 26 are connected to an equalizer bar 27, and equalizer bar 27 is pivotally connected to the rear end of walking beam 24″ by an equalizer bearing assembly 25. A horse head 28′ with an arcuate forward face 29 is mounted to the forward end of the walking beam 24″. The face 29 of horse head 28′ includes one or more tracks or grooves for carrying a flexible wire rope bridle 30. At its lower end, bridle 30 terminates with a carrier bar 31, upon which a polished rod 32 is suspended. Carrier bar 31 includes a clamping arrangement to retain polished rod 32 with limited relative linear movement. Polished rod 32 extends through a packing gland or stuffing box 34 at the wellhead 9′.
Walking beam 24″ is elbow-shaped, which provides for proper address of angled wellhead 9′. The elbow shape is formed by a bend or elbow section 90 that defines forward and rearward sections 24A″, 24B″, respectively. Bend 90 is located forward of the centerline of center bearing 15. The forward section 24A″ of walking beam 24″ is fabricated such that its longitudinal axis is angled to address the inclination of the wellhead 9′. The radius A from the centerline of center bearing 15 to the arcuate face 29 of horse head 28′ is tangent to the inclined polished rod 32. Ideally, the angled shape of walking beam 24″ is such that the bisector 52 of the horse head swept arc 50, defined by the travel of the horse head 28′ during pump operation, is ideally normal to the wellhead axis 48.
In a preferred embodiment, walking beam 24″ is bent downwards, which allows pump jack 100 to be positioned close to wellhead 9′ and allows a shorter bridle 30 and/or polished rod 32. However, if desired, walking beam 24″ may be bent upwards (see, e.g.,
Wellheads 9′ of differing angles of inclination generally require fabrication of a bent walking beam 24″ that closely matches the wellhead angle. Generally, operators know in advance the wellhead angle and arc able to include such information in the specification to the pumping unit manufacturer. However, an enlarged horse head 28′ may be used with pump jack 100, as taught by Seibold, so that minor angle variances can be accommodated.
The positioning of the front samson post legs 13A in a typical class 1 type pumping unit 10 (
Base 211 supports a samson post 213. The top of samson post 213 acts as a class 3 lever fulcrum that pivotally supports a walking beam 224 via a saddle bearing assembly 215 (commonly referred to as a samson post bearing assembly). Each crank arm 220 is pivotally connected to a pitman arm 226 by a crank pin bearing assembly 219. The two pitman arms 226 are connected to an equalizer bar 227, and equalizer bar 227 is pivotally connected near the forward end of walking beam 224 by an equalizer bearing assembly 225. A horse head 228 with an arcuate forward face 229 is mounted to the forward end of the walking beam 224. The face 229 of horse head 228 includes one or more tracks or grooves for carrying a flexible wire rope bridle 230. At its lower end, bridle 230 terminates with a carrier bar 231, upon which a polished rod 232 is suspended. Polished rod 232 extends through a packing gland or stuffing box 234 at the wellhead 9′.
Walking beam 224 is elbow-shaped, which provides for proper address of angled wellhead 9′. The elbow shape is formed by a bend or elbow section 290 that defines forward and rearward sections 224A, 224B, respectively. Bend 290 is located forward of the centerline of equalizer bearing 225. The forward section 224A of walking beam 224 is fabricated such that its longitudinal axis is angled to address the inclination of the wellhead 9′. The radius A from the centerline of samson post bearing 215 to the arcuate face 229 of horse head 228 is tangent to the inclined polished rod 232. Ideally, the angled shape of walking beam 224 is such that the bisector 252 of the horse head swept arc 250, defined by the travel of the horse head 228 during pump operation, is ideally normal to the wellhead axis 48.
As shown in
The Abstract of the disclosure is written solely for providing the United States Patent and Trademark Office and the public at large with a way by which to determine quickly from a cursory reading the nature and gist of the technical disclosure, and it represents solely a preferred embodiment and is not indicative of the nature of the invention as a whole.
While some embodiments of the invention have been illustrated in detail, the invention is not limited to the embodiments shown; modifications and adaptations of the above embodiment may occur to those skilled in the art. Such modifications and adaptations are in the spirit and scope of the invention as set forth herein: