1. Field of the Invention
This invention relates to a bearing apparatus designed to suppress wear of a foil bearing, and also relates to a centrifugal compressor provided with this bearing apparatus.
2. Related Art
Generally, it is known to use a bearing apparatus for rotatably supporting a rotating member in a rotating machine such for example as a compressor and a blower. A rolling bearing, a slide bearing or the like can be used as a bearing employed in the bearing apparatus. However, in order to suppress contact of the rotating member with the bearing so as to prolong a life of the bearing apparatus, generally, a magnetic bearing or a foil bearing which is a non-contact bearing (that is, a bearing for supporting the rotating member in a non-contact manner) has been used.
As one example of bearing apparatuses employing a foil bearing (non-contact bearing), there is known one in which the foil bearing is used as a bearing for supporting a rotating member in a radial direction (that is, in a direction perpendicular to a rotation axis of the rotating member). This foil bearing is opposed to the rotating member in the radial direction, and when the rotating member is rotated, a dynamic pressure is produced in a clearance between those portions of the rotating member and foil bearing opposed to each other in the radial direction. The rotating member is caused to float off the foil bearing by a gas lubrication operation due to this dynamic pressure, so that a space is formed between the rotating member and the foil bearing, and the rotating member is rotated in non-contacting relation to the foil bearing.
Here, in a condition in which a sufficient dynamic pressure to cause the rotating member to float off the foil bearing is not obtained as at the time of starting the rotation, the rotating member rotates in contact with the foil bearing. Therefore, there has been encountered a problem that the foil bearing is worn.
Therefore, in order to suppress wear of the foil bearing, it is known to supply a jet of compressed air to the clearance between the rotating member and the foil bearing at the time of starting the rotation. More specifically, for example, a through hole for supplying a jet of compressed air is formed in the foil bearing, etc., and a jet of compressed air is supplied through this through hole into the clearance between the rotating member and the boil bearing at the time of starting the rotation, thereby increasing the internal pressure within the foil bearing so as to suppress wear of the foil bearing (see, for example, JP-A-2004-197606).
However, in the above conventional technique, a jet of compressed air is supplied at the time of starting the rotation, and therefore the through hole must be formed in the foil bearing, etc., and in addition to the rotating member and the foil bearing, means for supplying a jet of compressed air must be provided, and therefore there has been encountered a problem that the construction of suppressing wear of the foil bearing becomes complicated.
This invention has been made in view of the above circumstances, and an object of the invention is to provide a bearing apparatus in which in a condition in which a sufficient dynamic pressure to cause a rotating member to float off a foil bearing is not obtained, wear of the foil bearing can be suppressed with a simple construction. Another object of the invention is to provide a centrifugal compressor provided with such a bearing apparatus.
The above object has been achieved by a bearing apparatus of the invention comprising: a rotating member having a magnetic member;
In this construction, under the control of the controller, the first electric current is supplied to the electromagnet so as to support the rotating member in the axial direction, and also when the number of revolutions of the rotating member is smaller than the number of revolutions at which the rotating member floats off the foil bearing when supplying the first electric current to the electromagnet, the second electric current larger than the first electric current is supplied to the electromagnet. Therefore, when the number of revolutions of the rotating member is smaller than the number of revolutions at which the rotating member floats off the foil bearing when supplying the first electric current to the electromagnet, the second electric current is supplied to the electromagnet, so that the magnetic member is attracted by a larger force than when the first electric current is supplied to the electromagnet, and therefore the rotating member can be caused to float off the foil bearing. Therefore, in a condition in which a sufficient dynamic pressure to cause the rotating member to float off the foil bearing is not obtained as at the time of starting the rotation, the rotating member can be caused to float off the foil bearing at the smaller number of revolutions, and with the simple construction in which merely the electric current supplied to the electromagnet is controlled, wear of the foil bearing can be suppressed. As a result, the life of the foil bearing can be prolonged. Incidentally, the radial direction is the direction perpendicular to the rotation axis of the rotating member, and the axial direction is the direction parallel to the rotation axis of the rotating member. The term “large electric current” means an electric current whose current value representing a quantity of electric current is large. The term “the number of revolutions” means the number of revolutions per unit time.
In the invention, the magnetic bearing may include a yoke member receiving the electromagnet; and the electromagnet and the yoke member may be opposed to the magnetic member in the axial direction; first and second projections may be formed respectively on the magnetic member and the yoke member, and opposed to each other when the rotating member is disposed in a floating condition relative to the foil bearing, and the projections may be annular, and may have their centers disposed on a rotation axis of the rotating member.
In this construction, the electromagnet and the yoke member are opposed to the magnetic member in the axial direction, and the first and second projections are formed respectively on the magnetic member and the yoke member, and are opposed to each other when the rotating member is disposed in the floating condition relative to the foil bearing, and the projections are annular, and have their centers disposed on the rotation axis of the rotating member. Therefore, when electric current is supplied to the electromagnet, the rotating member is attracted by a magnetic attraction force such that its rotation axis is located at a position where the rotation axis of the rotating member in its floating condition relative to the foil bearing is located, and therefore the rotating member can be effectively caused to float off the foil bearing. Therefore, wear of the foil bearing can be effectively suppressed.
Further, in the invention, a plurality of the first projections may be formed on the magnetic member, and a plurality of the second projections may be formed on the yoke member, and the plurality of first projections, as well as the plurality of second projections, may be annular and concentric, and may have their centers disposed on the rotation axis of the rotating member.
In this construction, the plurality of projections are annular and concentric, and have their centers disposed on the rotation axis of the rotating member. Therefore, by a larger magnetic attraction force produced when electric current is supplied to the electromagnet, the rotating member is attracted such that its rotation axis is located at the position where the rotation axis of the rotating member in its floating condition relative to the foil bearing is located, and therefore the rotating member can be more effectively caused to float off the foil bearing. Therefore, wear of the foil bearing can be more effectively suppressed.
Furthermore, in the invention, the apparatus may further comprise a detector for detecting the number of revolutions of the rotating member.
In this construction, there is provided the detector for detecting the number of revolutions of the rotating member. Therefore, on the basis of the revolution number of the rotating member detected by the detector, the controller can accurately switch the operating electric current supplied to the electromagnet between the first electric current and the second electric current. Therefore, the electric current supplied to the electromagnet can be accurately controlled, and wear of the foil bearing can be precisely suppressed.
In the invention, after the rotating member floats off the foil bearing, the controller may switch the operating electric current from the second electric current to the first electric current in a manner to maintain the floating condition of the rotating member.
In this construction, after the rotating member floats off the foil bearing, the controller switches the operating electric current from the second electric current to the first electric current in a manner to maintain the floating condition of the rotating member. Therefore, when the operating electric current is switched from the second electric current to the first electric current, the rotating member will not be brought into contact with the foil bearing, and therefore wear of the foil bearing developing at this time can be prevented.
In the invention, a centrifugal compressor may comprise the bearing apparatus as defined in the invention.
In this construction, the centrifugal compressor comprises the bearing apparatus of the invention, and therefore the same advantages as described above for the bearing apparatus can be obtained.
In the present invention, in a condition in which a sufficient dynamic pressure to cause the rotating member to float off the foil bearing is not obtained, wear of the foil bearing can be suppressed with the simple construction, thereby prolonging the life of the foil bearing.
One preferred embodiment of a bearing apparatus of the present invention will now be described with reference to the drawings.
As shown in
As shown in
As shown in
The magnetic bearings 40a and 40b are disposed such that the stator 20 is interposed therebetween in the axial direction A. The magnetic bearing 40a is opposed to the flange portion (magnetic member) 11a in the axial direction A, while the magnetic bearing 40b is opposed to the flange portion (magnetic member) 11b in the axial direction A. The rotor 10 is supported in the axial direction by these magnetic bearings 40a and 40b. Each of the magnetic bearings 40a and 40b comprises an annular yoke member 41a, 41b having an annular channel-shaped groove 43a, 43b formed therein, and an electromagnet 42a, 42b received in the groove 43a, 43b. The magnetic bearings 40a and 40b of this construction attract the respective flange portions (magnetic members) 11a and 11b by magnetic attraction forces produced when supplying electric current to the electromagnets 42a and 42b, and support the rotor 10 in a non-contact condition. In order to reduce the size of the bearing apparatus 1 in the axial direction A, the foil bearings 30a and 30b are provided respectively within the annular yoke members 41a and 41b (that is, within the magnetic bearings 40a and 40b), and the yoke members 41a and 41b also serve respectively as housings for the foil bearings 30a and 30b.
The electromagnets 42a and 42b of the magnetic bearings 40a and 40b are so disposed as to be opposed respectively to the flange portions (magnetic members) 11a and 11b when the rotor 10 floats off the foil bearings 30a and 30b as shown in
The displacement sensor 50 is opposed to the end of the rotor 10 in the axial direction A, and outputs to the control portion 70 an analog signal representative of the position of the rotor 10 in the axial direction A.
The rotation sensor 60 is opposed to the larger-diameter portion 13 in the radial direction R, and detects a change of a magnetic field due to the rotation of the permanent magnets embedded in the larger-diameter portion 13 in order to detect the number of revolutions of the rotor 10. The rotation sensor 60 outputs to the control portion 70 an analog signal representative of the number of revolutions of the rotor 10.
As shown in a block diagram of
The control portion 70 further includes an electric motor drive portion 74 for controlling electric current to be flowed through the coil 22 of the stator 20 on the basis of the control signal formed by the DSP 73, so as to control the number of revolutions of the rotor 10. The control portion 70 further includes AMB (Active Magnetic Bearing) drive portions 75 and 76 for controlling electric currents supplied respectively to the electromagnets 42a and 42b on the basis of the control signal formed by the DSP 73, so as to control the magnetic attraction forces of the magnetic bearings 40a and 40b. Therefore, on the basis of the position of the rotor 10 detected by the displacement sensor 50 and the number of revolutions of the rotor 10 detected by the rotation sensor 60, the control portion 70 controls electric current to be flowed through the coil 22 of the stator 20 and electric currents supplied respectively to the electromagnets 42a and 42b.
As shown in
Next, the operation of the bearing apparatus 1 of the above construction employed in the centrifugal compressor will be described.
When the rotor 10 rotates at a predetermined rotational speed (i.e., a predetermined number of revolutions), a dynamic pressure is produced in a clearance between those portions of the rotor 10 and each foil bearing 30a, 30b opposed to each other in the radial direction R. The rotor 10 is caused to float off the foil bearings 30a and 30b by a gas lubrication operation due to this dynamic pressure, and the rotor 10 is rotated in non-contacting relation to the foil bearings 30a and 30b as shown in
Here, in this embodiment, the control portion 70 controls such that a first electric current is supplied to the electromagnet 42a so as to cause the electromagnet 42a to attract the flange portion (magnetic member) 11a so as to support the rotor 10, floating off the foil bearing 30a, in the axial direction A. The control portion 70 also controls such that when the number of revolutions of the rotor 10 is smaller than the number of revolutions at which the rotor 10 floats off the foil bearing 30a when supplying the first electric current to the electromagnet 42a, a second electric current larger than the first current is supplied to the electromagnet 42a (This is one feature of the invention). Here, the term “large electric current” means an electric current whose current value representing a quantity of electric current is large. Namely, the term “the second electric current larger than the first electric current” means the second electric current larger in current value than the first electric current. The term “the number of revolutions” means the number of revolutions per unit time.
More specifically, in the case where the first electric current is supplied to the electromagnet 42a, the rotor 10 floats off the foil bearing 30a when the number of revolutions of the rotor 10 reaches R1 as shown in a graph of
In the embodiment, the electromagnet 42a and the yoke member 41a are opposed to the flange portion (magnetic member) 11a in the axial direction A. As shown in
In this embodiment, the plurality of projections 14 to 17, as well as the plurality of projections 44 to 47, are annular and concentric, and have their centers disposed on the rotation axis K of the rotor 10. Therefore, by a larger magnetic attraction force produced when electric current is supplied to the electromagnet 42a, the rotor 10 is attracted such that its rotation axis K is located at the position where the rotation axis K of the rotor 10 in its floating condition relative to the foil bearing 30a is located, and therefore the rotor 10 can be more effectively caused to float off the foil bearing 30a.
In this embodiment, the bearing apparatus 1 includes the rotation sensor 60 for detecting the number of revolutions of the rotor 10. Therefore, on the basis of the revolution number of the rotor 10 detected by the rotation sensor 60, the control portion 70 can accurately switch the operating electric current supplied to the electromagnet 42a between the first electric current and the second electric current.
Furthermore, after the rotor 10 floats off the foil bearing 30a, the control portion 70 switches the operating electric current from the second electric current to the first electric current in a manner to maintain the floating condition of the rotor 10. Therefore, when the operating electric current is switched from the second electric current to the first electric current, the rotor 10 will not be brought into contact with the foil bearing 30a. In one example of this case (that is, the electric current is switched in a manner to maintain the floating condition of the rotor 10), in order to positively prevent the rotor 10 from being brought into contact with the foil bearing 30a when switching the electric current, preferably, the operating electric current is switched from the second electric current to the first electric current when the number of revolutions of the rotor 10 reaches R2 as shown in
In the bearing apparatus 1 of the above embodiment, the following advantages can be obtained.
(1) The control portion 70 controls such that the first electric current is supplied to the electromagnet 42a so as to cause the electromagnet 42a to attract the flange portion 11a so as to support the rotor 10 in the axial direction A. Then, when the number of revolutions of the rotor 10 is smaller than the number of revolutions (that is, R1) at which the rotor 10 is caused to float off the foil bearing 30a when supplying the first electric current to the electromagnet 42a, the second electric current larger than the first electric current is supplied to the electromagnet 42a under the control of the control portion 70. Therefore, even in a condition in which a sufficient dynamic pressure to cause the rotor 10 to float off the foil bearing 30a is not obtained, the rotor 10 can be caused to float off the foil bearing 30a at the smaller number of revolutions (that is, r1). Thus, with this simple construction in which merely the electric current supplied to the electromagnet 42a is controlled, wear of the foil bearing 30a can be suppressed. As a result, the life of the foil bearing 30a can be prolonged.
(2) The projections 14 to 17 are formed on the flange portion 11a, while the projections 44 to 47 are formed on the yoke member 41a, and when the rotor 10 is disposed in the floating condition relative to the foil bearing 30a, the projections 14 to 17 are opposed to the projections 44 to 47, respectively. These projections 14 to 17 and 44 to 47 are annular, and have their centers disposed on the rotation axis K of the rotor 10. Therefore, the rotor 10 can be effectively caused to float off the foil bearing 30a, and wear of the foil bearing 30a can be effectively suppressed.
(3) The plurality of projections 14 to 17, as well as the plurality of projections 44 to 47, are annular and concentric, and have their centers disposed on the rotation axis K of the rotor 10. Therefore, the rotor 10 can be more effectively caused to float off the foil bearing 30a, and wear of the foil bearing 30a can be more effectively suppressed.
(4) The bearing apparatus 1 includes the rotation sensor 60 for detecting the number of revolutions of the rotor 10. Therefore, the operating electric current supplied to the electromagnet 42a can be accurately switched between the first electric current and the second electric current, and the electric current supplied to the electromagnet 42a can be accurately controlled, and the wear of the foil bearing 30a can be precisely controlled.
(5) After the rotor 10 floats off the foil bearing 30a, the control portion 70 switches the operating electric current from the second electric current to the first electric current in a manner to maintain the floating condition of the rotor 10. Therefore, when the operating electric current is switched from the second electric current to the first electric current, the rotor 10 will not be brought into contact with the foil bearing 30a, and wear of the foil bearing 30a is prevented when the operating electric current is switched from the second electric current to the first electric current.
In the above embodiment, the centrifugal compressor is provided with the bearing apparatus 1, and therefore in this centrifugal compressor, the same advantages as described in the above Paragraphs (1) to (5) can be obtained. Incidentally, in any other suitable rotating machine (e.g. a blower, a turbine) than the centrifugal compressor, similar advantages can be obtained if it is provided with the bearing apparatus 1.
The present invention is not limited to the above embodiment, and various modifications can be made without departing from the subject matter of the invention. For example, the following modifications can be made.
In the above embodiment, although the bearing apparatus 1 includes the rotation sensor 60 for detecting the number of revolutions of the rotor 10, it may not be provided with this rotation sensor 60, and instead may be provided with a radial direction displacement sensor for detecting the amount of floating of the rotor 10 off the foil bearing 30a. Whether the number of revolutions of the rotor 10 is smaller or larger than the number of revolutions at which the rotor 10 floats off the foil bearing 30a can be judged from the amount of floating of the rotor 10 (off the foil bearing 30a) detected by this radial direction displacement sensor. In this case, under the control of the control unit 70, the operating electric current supplied to the electromagnet 42a can be switched between the first electric current and the second electric current on the basis of the amount of floating of the rotor 10 (off the foil bearing 30a) detected by the radial direction displacement sensor.
Number | Date | Country | Kind |
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P2007-175531 | Jul 2007 | JP | national |