The invention relates to a bearing arrangement having a radial spherical joint with an inner ring, which is arranged on a bolt or pin and has a spherical outer contour, and with an outer ring, which has a hollow-spherical inner geometry for receiving the inner ring and an outer geometry for being received in a bearing seat, and also to an orthopedic device having such a bearing arrangement.
Orthopedic devices such as prostheses and orthoses, and also exoskeletons as special cases of orthoses, often have components that are movable in relation to one another and that are mounted on one another in particular in an articulated manner. In order to influence or control the relative movement between the two components, actuators or resistance devices can be arranged between the components. In addition to electric motor drives, it is also the case in particular that hydraulic dampers or hydraulic drives or else pneumatic dampers are arranged between the two components. Linear hydraulic systems are used as actuators or resistance devices particularly in the case of prostheses and orthoses of the lower extremities. The problem with linear drives and in particular with linear hydraulic systems is their sensitivity to bending moments. In order to decouple bending moments, it is possible for these linear hydraulic systems to be mounted spherically via spherical joints.
A radial spherical joint is understood to mean a bearing having an inner ring with a hollow-spherical, outwardly curved outer diameter and an outer ring with an inwardly curved, hollow-spherical inner diameter corresponding to the outer diameter of the inner ring, where the inner ring is received in the suitably curved outer ring. Spherical joints compensate for oscillating movements, pivoting movements and rotational movements at relatively low speeds. They likewise compensate for compensating movements between a shaft or axle, which is mounted in the inner ring, and a housing or bearing seat, in which the outer ring is mounted.
DE 10 2010 049 257 B4 discloses a prosthetic foot with a base spring and a connecting device, arranged above the base spring, for fastening the prosthetic foot to a prosthesis. The connecting device is coupled to the base spring in the forefoot region thereof via a frontal support and is supported on the base spring at the heel region via a damping element. The damping element is designed as a hydraulic damper, for example, and has at least one joint that is movable on multiple axes.
U.S. Pat. No. 8,603,190 B2 discloses an orthotic or prosthetic knee joint with a distal section and a proximal section that are mounted pivotably on each other. Between the distal section and the proximal section, a connecting piece, for example a hydraulic damper, is mounted so as to be pivotable about all three rotational degrees of freedom.
A spherical joint with a spherical bearing body and with a bearing shell is known from WO 2011/147039 A1, the bearing shell at least partially enclosing the bearing body. The bearing shell is designed in one piece and has a slit which is radial in relation to the wall thickness of the bearing shell and into which an insertion element can be introduced in order to adjust the radial play between the bearing shell and the bearing body.
The prior art has also disclosed spherical joints with a bearing body as inner ring and with a multi-part bearing shell, the two bearing shell parts being adjustable relative to each other in the axial direction.
The axial direction is the direction which runs in the longitudinal extent of the axis of the shaft or the bolt within the recess of the inner ring, while the radial direction extends orthogonally to the axial direction.
The spherical joints from the prior art basically have play or become worn, such that, during use, the existing play increases or play sets in. Such play can be heard and felt and is annoying particularly in the case of orthopedic devices. In addition, increasing play results in increasing wear. A reduction in the radial bearing play in order to avoid play means that the bearing friction increases and the bearing clearance required for operation is no longer available. This can result in the desired decoupling of bending moments not being achieved. In addition, there is the risk that the main movement of the component mounted in the spherical joint can no longer be carried out as desired in the event of increased friction caused by bracing.
The object of the present invention is therefore to make available an improved bearing arrangement with a radial spherical joint, and an improved orthopedic device having such a bearing arrangement.
According to the invention, this object is achieved by a bearing arrangement having the features of the main claim and by an orthopedic device having the features of the alternative independent claim. Advantageous embodiments and refinements of the invention are set out in the dependent claims, the description and the figures.
In the bearing arrangement having a radial spherical joint with an inner ring, which is arranged on a bolt or pin and has a spherical outer contour, and with an outer ring, which has a hollow-spherical inner geometry for receiving the inner ring and an outer geometry for mounting in a bearing seat, provision is made that the inner ring and the outer ring are pretensioned against each other in an axial direction via at least one pretensioning device. The at least one pretensioning device effects an axial pretensioning of the spherical joint, such that the two spherical bearing surfaces are always pressed against each other during use, by one bearing ring being pressed or pulled in one axial direction, while the other bearing ring is held in place or is pressed or pulled in the other direction. As a result, there is always contact between the outwardly curved outer contour of the inner ring and the inwardly curved and correspondingly spherical inner geometry of the outer ring. By means of the constant contact of the two surfaces of the outer contour and inner geometry, there are no sudden loads, and therefore wear and the development of noise are reduced.
The at least one pretensioning device also makes it possible to absorb axially acting forces and to ensure that the inner ring bears permanently on the outer ring. In addition, constant pretensioning is applied by the one pretensioning device over a comparatively long distance, such that tolerance compensation can be achieved in the case of increasing wear or of incorrect adjustment of the bearing clearance. The pretensioning in the axial direction enables rattle-free operation of the bearing arrangement, without the bearing clearance having to be reduced to a disruptive or restrictive degree.
In one embodiment, a first pretensioning device exerts an axially acting force on the outer ring or the inner ring. With a single pretensioning device, which exerts an axially acting force either on the outer ring or the inner ring, the play in the axial direction and thus also in the radial direction between the inner ring and the outer ring is effectively eliminated. The pretensioning device can be mounted on the outer ring or the inner ring and can transmit tensile or compressive forces. The design of the pretensioning device as a compression spring, for example, permits a space-saving, simple and reliable construction.
In a further embodiment, a second pretensioning device can be arranged such that an axial force, directed counter to the force of the first pretensioning device, is exerted on the respective other bearing part, in order to brace the two bearing rings against each other. If two elastic elements are arranged on the bearing arrangement, the degree of safety against failure increases. In addition, greater forces can be applied using comparatively small pretensioning devices.
In one embodiment, the pretensioning device is designed as an elastic element, a hydraulic and/or pneumatic system and/or an actuator or has such a component. The respective components can also be combined with one another, depending on the installation situation and on how much space is available for the arrangement.
An elastic element is designed, for example, as an elastomer body, as a compression spring, as a tension spring, as a leaf spring, as a disk spring or as a combination of these. If the pretensioning device is designed as a hydraulic and/or pneumatic system, a pressure accumulator, for example, acts on the fluid used and applies a pretensioning force to one of the bearing rings against the other bearing ring. The force is applied, for example, via a pressurized ram that bears on or acts on one of the bearing rings. The pressure accumulator can be designed as a mechanical spring accumulator and/or as a pneumatic pressure accumulator. If an actuator is provided and used, it can be coupled to a sensor that measures the force applied. If the measured value falls below a limit value, the actuator can be activated via a regulator or controller in order to adapt the desired pretensioning force. If two pretensioning devices which act on a respective bearing ring in mutually opposite directions are provided, they can be constructed in the same way or can have different configurations.
The pretensioning device or the pretensioning devices can generate a constant pressure or tension on one side mechanically, hydraulically, magnetically and/or pneumatically and can compensate for tolerances or wear during operation, without maintenance outlay, by applying a constant or quasi-constant pressure. In particular, the generation of a pretensioning force via magnetic components enables a combination with other principles of action, for example via springs, elastomer elements or other pretensioning devices. The outer ring can be mounted in a displaceable manner relative to the bearing seat, while the bearing seat is fixed axially with respect to lateral securing elements. The pretensioning force can then also take place between the bearing seat and the outer ring, with an axially fixed inner ring.
The pretensioning device can also act or be arranged between the inner ring and one of the securing elements, such that the two bearing surfaces are braced against each other when the rest is fixed accordingly.
In one embodiment of the pretensioning device as an elastic element, the elastic element has or the elastic elements have a spring characteristic with a slight gradient; in particular, the spring characteristic can be linear and have no more than a 10% reduction in force over the intended displacement path of the spring or of the elastomer element. In principle, the aim is for the gradient of the spring characteristic to be as shallow as possible, wherein the installation tolerances and manufacturing tolerances have to be taken into account, such that, even with a force reduction of around 25% over the displacement path of the components coupled to one another via the joint bearing, it is still possible to speak of a shallow gradient of the spring characteristic. The elastic element or the elastic elements can be pretensioned such that a sufficient pretensioning force acts in the axial direction even at the end of the compensating path or of the yielding, and the bearing rings are reliably braced against each other.
In one embodiment, at least one pretensioning device or one elastic element is assigned an adjusting device via which the pretensioning can be adjusted. This makes it possible to carry out an individual adjustment or to mount the inner ring with the outer ring without pretensioning. It is likewise possible to retrofit the pretensioning device and to apply the desired axial force via the adjusting device.
In one embodiment, the pretensioning device is supported or the pretensioning devices are supported on the bearing seat. The bearing seat in which the outer ring is mounted offers itself as an abutment, particularly when the pretensioning device acts on the inner ring and the outer ring is mounted axially immovably in the bearing seat. Alternatively, the pretensioning device can also be attached to the outer ring and can press against the inner ring or exert a tensile force in the axial direction, in order thereby to press or pull the inner ring onto the outer ring. Alternatively, it is possible to support the pretensioning device on the component mounted in the inner ring, for example a bearing bolt of a hydraulic damper, and to use the component as an abutment for the pretensioning device. If the pretensioning device is attached to the outer ring and is supported against the inner ring, or vice versa, the radial spherical joint can be manufactured and sold as one unit or as one module.
The pretensioning device can bear directly on the inner ring and/or the outer ring or can be coupled to the respective other bearing ring via a coupling element which, for example, has a friction-reducing surface or forms a good friction pairing with the inner ring or outer ring, respectively. The coupling element can be designed, for example, as a roller, sliding surface, rounded sliding element or the like.
The inner ring can be designed as a separate component and have a bore in which the bolt or pin is inserted and fixed. It can be fixed by pressing on, pressing in, shrinking, by mechanical fastening means, or else by cohesive bonding. Alternatively, the inner ring is designed as an integral component together with the pin or bolt; for example, a respective pin can protrude laterally from the inner ring in the axial direction in order to form the joint bearing.
The invention also relates to an orthopedic device, in particular a joint device having an upper part and a lower part and a resistance device or an actuator arranged between them, with a bearing arrangement as has been described above. In particular, hydraulic components or pneumatic components with a linear actuator are advantageously equipped with such a bearing arrangement. The bearing arrangement can be arranged, for example, on a piston rod and/or on a housing of a resistance device or a linear actuator. The linear actuator can also be designed as an active drive with a motor.
An illustrative embodiment of the invention is explained in more detail below with reference to the attached figures, in which:
Furthermore, the bearing arrangement has an outer ring with a likewise spherical inner geometry 22. The inner geometry 22 is shaped corresponding to the outer contour 12 of the inner ring 10, with necessary bearing play being present between the outer ring 20 and the inner ring 10, so that the inner ring 10 can be moved relative to the outer ring 20. On account of the spherical configuration of both the outer contour 12 and the inner geometry 22, with the center points of the spherical inner geometry 22 and of the spherical outer contour 12 advantageously coinciding, it is possible for the bolt to be able to rotate relative to the outer ring 20 in three rotational degrees of freedom.
The outer ring 20 is mounted in a bearing seat 30 with a sliding fit there, such that the outer ring is movable in the axial direction. By contrast, the inner ring 10 is advantageously in an interference fit on the bolt 15 and cannot be moved axially on the bolt 15.
In the illustrative embodiment shown, an elastic element bears on the outer ring 20, as a pretensioning device 41 for providing a single axial pretensioning force in the direction of the outer ring 20, and is supported on a securing element 32 via a coupling element 43. The elastic element 41 is interposed between the outer ring and a component of the joint device other than the inner ring 10 or the outer ring 20. The pretensioning force does not act between two parts of a split outer ring which are braced against each other in order to adjust the bearing clearance, but is supported on a component outside the bearing rings. As an alternative to the arrangement of the coupling element 43 on the securing element 32, the coupling element 43 can also be arranged between the outer ring 20 and the elastic element 41. The coupling element 43 can facilitate a relative movement between the elastic element 41 and the securing element 32, for example by providing a favorable friction pairing. The coupling element 43 can also be used to fix the elastic element 41 to the securing element 32 or, in the case of a reverse arrangement, to the outer ring 20. Any play that may be present is caused by the pretensioned, elastic element 41 which exerts on the outer ring 20 a force acting in the axial direction. Play is thus compensated for by shifting of the outer ring 20 relative to the inner ring 10. The outer ring 20 is that part of the bearing arrangement which is or can be axially displaced by the elastic element 41 on account of the pretensioning force and thus compensates for play between the inner ring 10 and the outer ring 20.
The sliding fit present between the outer ring 20 and the bearing seat 30 in the illustrative embodiment shown is merely one of several possibilities for eliminating radial play by compensating for axial play. An alternative set-up is one in which an enlarged gap is formed between at least one of the securing elements 31, 32 and the bearing seat 30, and the outer ring 20 is fixed axially in the bearing seat 30. The elastic element 41 can then act directly on the outer ring 20 or the bearing seat 30.
Alternatively, an elastic element can also be attached to the outer ring 20 or the inner ring 10 and be supported on the other ring, thus generating an axial force and a pretensioning between the two bearing rings.
In principle, there is also the possibility that the pretensioning device 41, 42 is arranged on the outer ring and is supported on the inner ring 10 in order to bring about bracing and pretensioning in the axial direction. The introduction of the pretensioning force thus takes place on a component that is different from the inner ring or outer ring, respectively. When the axial pretensioning force is applied, the inner ring only ever bears on a surface region of the outer ring that is offset in the axial direction from the middle of the outer ring 20.
In particular, the distal bearing point allows the damping device 5 to pivot exclusively about the pivot axis 35, which is oriented substantially parallel to the joint axis 4. Alternatively, a spherical joint with outer ring 20 and inner ring 10, as described with reference to
The damping device 5, as shown in
In addition to an embodiment of the orthopedic joint device 1 as a prosthetic knee joint, it can also be designed as an orthotic knee joint or another joint device.
An adjusting device 60 in the form of an adjusting screw, which acts on the coupling element 43 and via which the pretensioning force of the pretensioning device 41 can be changed, is shown schematically in the right-hand securing element 32. If the adjusting screw 60 is screwed in in the direction of the outer ring 20, the pretensioning increases, and if it is turned in the opposite direction, the pretensioning decreases. The adjusting device 60 can be operated in a controlled manner via at least one sensor and can have an actuator (not shown). If magnetic components are used, the adjusting device 60 can also be designed as a device for changing the magnetic field strength.
A variant of the embodiment according to
The pretensioning element or the pretensioning elements can also be designed as magnetic elements. Magnetic forces that repel or attract each other can be built up between the respective pretensioning element and the associated bearing ring. The pretensioning elements or the bearing rings can be designed as permanent magnets or can have permanent magnets. The respective other component can have oppositely oriented magnetic components or ferromagnetic elements. There is also the possibility of using a combination of elastic elements and magnetic elements, either as oppositely acting pretensioning devices or as mutually complementary and supporting elements of a pretensioning device. Magnetic components make it possible to transmit forces without mechanical wear, which means that maintenance is no longer necessary or that the maintenance intervals can be extended. If electromagnetic components are used, the respective axial pretensioning force can be set and adjusted through appropriate excitation. Wear can be compensated, for example, by increasing the excitation voltage or the current flow in the excitation coil.
Number | Date | Country | Kind |
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10 2020 125 087.8 | Sep 2020 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/075473 | 9/16/2021 | WO |