This Application is a National phase application of International Application PCT/RU2012/000582, filed on Jul. 12, 2012, which in turn claims priority to Russian Patent Applications No. RU2011130763, filed Jul. 19, 2011, both of which are incorporated herein by reference in their entirety.
The invention pertains to machine engineering and can be used in assemblies, where high speed antifriction bearings are used bearing, particularly in planetary mills, planetary reduction gears, and planetary gearboxes, i.e., where the bearings are subject to significant centrifugal loads exceeding the gravity acceleration by hundred times.
A bearing assembly incorporating a rolling bearing; cage with an extended part extending outside the bearing; sleeve with a collar enclosing the extended part of the cage; and a cavity for bearing lubrication has been known (see inventor's certificate of the USSR No. 1328595 dd. Jun. 13, 1984).
The possibility of misalignment may be reckoned among the deficiencies of the said assembly, which is explained by the inequality of friction forces occurring at the different locations, where the cage is in contact with the other assembly components. With high centrifugal overloads, it can lead to overheating and seizure of the bearing.
The roller bearing as per inventor's certificate of the USSR No. 176468 dd. Mar. 20, 1963, which incorporates an outer ring; inner ring, installed on the working shaft; and a toothed cage in the form of a sleeve with the teeth on one end, the second end of which is freely mounted on the working shaft or the extended part of the inner ring, can be considered as a technical solution, which is the closest to the applied invention.
The deficiencies of this solution are the asymmetry of the design and lack of the bearing lubrication system, which together lead to misalignment and seizure of the bearing.
Rotational speed of the high-speed rolling bearings is that high that the inertial forces of the cage and rolling elements as well as the friction forces in the grease cause the slipping of the rolling elements in the bearing race. In the bearing assemblies incorporating two and more rolling bearings, the non-uniform slippage of the rolling elements is the cause of increased wear of the separating part of the cage and bearing races and can lead to misalignment and seizure of the bearing.
The proposed antifriction design of the bearing assembly enables improvement in its reliability, wear-resistance and durability.
The set task is resolved with a bearing assembly, incorporating at least two rolling bearings, a toothed cage extending beyond the dimensions of the bearings, and a fixed supporting centering sleeve, where the sockets for rolling elements are made in both sides of the cylindrical part of the cage.
The fixed supporting centering sleeve of the cage, which location depends on the assembly loading conditions, can be located both inside and outside of the extended cylindrical part (
Further, the extended cylindrical body of the toothed cage between the adjacent bearings in the assembly can be made up of two portions with the possibility of skidding relative to each other.
The location of the sockets for rolling elements on both sides of the cylindrical part of the cage enabled elimination of the misalignments in the design; the channels for oil supply into the clearance between the cylindrical part of the cage and the fixed supporting centering sleeve enabled reduction in the friction and thus improvement in the wear-resistance of the assembly parts as much as possible; and the two-part design of the cage enabled reduction in the negative effect of the difference in the slippage velocity of the rolling elements in the left and right bearings, which is particularly evident at high rotational speeds of the bearings, and thus improvement in the durability of the assembly.
The essence of the proposed bearing assembly is explained in
The bearing assembly according to one of the embodiments of the present invention shown in
The cage is made in the form of a hollow cylinder extending outside the bearing axial dimension, the ends of the cylinder being made in the form of a crown with the sockets 10 for receiving rolling elements. The cage 5 is supported by a fixed supporting centering sleeve 7 made, or mounted, on the shaft 1 or made, or mounted, in the case 4, depending on the bearing assembly operation. As illustrated by
To supply oil to operating parts, the assembly is provided with channels 8 made in the fixed supporting centering sleeve 7. Provided between the cage 5 and the fixed supporting centering sleeve 7 is a clearance 11 where the oil supplied through the channels 8 is delivered.
To improve the reliability of the design, reinforcement ribs 9 can be made on a portion of the cage cylinder, which is not in contact with the fixed supporting centering sleeve.
Unlike the solid cage, the made-up design of the cage enables elimination of the rigid coupling between the bearings, operating in different conditions, and prevention of the negative effect of the difference in the slippage velocity of the rolling elements, particularly at high rotational speeds of the bearings.
The bearing assembly operates as follows:
In the process of the assembly operation, shaft 1, through inner rings 2, or case 4, through outer rings 3, transmit the rotation to rolling elements 6, which in turn rotate cylindrical cage 5. The cage rotates at a speed that is lower than the rotational speed of shaft 1.
In the process of the assembly operation, lubrication oil is supplied under pressure through channel 8 into the clearance between fixed supporting sleeve 7 and extended cylindrical part of the cage. As a result, oil films occur on the inner or outer surface of the cage, which unload the cage from the effect of significant centrifugal forces and eliminate the braking effect of the cage on the rolling elements and consequently reduce their mutual wear and increase the service life of the bearing assembly in general.
Slippage of the cage components (
Cylindrical components of the cage can have a varying diameter, where the diameter of the outer edge, equipped with the sockets in the form of a crown for rolling elements, is defined by the size of the bearings used (
When using more than two bearings in a bearing assembly (
The proposed technical solution can find a common use in the machines and gears utilizing bearing assemblies incorporating at least two bearings, including those of different types and sizes, which operate at high speeds and are subject to high centrifugal forces exceeding the gravity acceleration by hundred times.
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Entry |
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International Search Report for International Application No. PCT/RU2012/000582 filed Jul. 12, 2012, dated Dec. 6, 2012. |
Office Action from the Japanese counterpart Application No. JP2014-521589, dated Jan. 6, 2015. |
Number | Date | Country | |
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20140119684 A1 | May 2014 | US |
Number | Date | Country | |
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Parent | PCT/RU2012/000582 | Jul 2012 | US |
Child | 14147784 | US |