The present invention relates to a bearing bush and a pedal device having the bearing bush.
Generally, a brake pedal or a clutch pedal of an automobile is rotatably supported via a cylindrical boss by a shaft member which is supported by a pedal bracket fixed to a vehicle body member, e.g., a dash panel.
With a conventional pedal device having a pivotally supporting structure between a pedal bracket and a shaft member, a pair of synthetic resin-made bearing bushes each having a collar portion at a respective end thereof are press fitted to a boss with a pedal arm fixed to an outer peripheral surface thereof, such that a rear surface of the collar portion is abutted against an end face of the boss, the shaft member constituted by a bolt is inserted in the bearing bushes with a predetermined clearance (bearing clearance) therebetween, and the shaft member is fastened and fixed between a pair of pedal brackets by a nut.
Patent Document 1: JP-UM-A-61-143217
Patent Document 2: JP-UM-A-6-23854
With such a pedal device, an axial clearance is provided between the pedal bracket and the bearing bush to allow the pedal arm to rotate smoothly. However, since this clearance constitutes axial free play of the pedal arm, there are possibilities that abnormal noise (clicking noise) which is transmitted to the driver may be generated by the vibration of the pedal arm attributable to this free play, and that a pedal pad may sway laterally due to such free play. In either case, there is a problem of causing the operation feeling of the automobile to decline.
To overcome such a problem, if the clearance between the pedal bracket and the bearing bush is made small, sliding resistance between the pedal bracket and the bearing bush becomes large, so that the return of the pedal arm becomes defective, possibly causing the operation feeling of the automobile to decline to the contrary.
In addition, with the pedal device, radial free play (bearing clearance) between the bearing bush and the shaft member is required to be minimal by making a dimensional tolerance between the inner diameter of the bearing bush and the outer diameter of the bearing member as small as possible in order to improve the operation feeling of the automobile. However, if such free play in the radial direction is made small, the sliding resistance between the bearing bush and the bearing member becomes large, so that the return of the pedal arm becomes defective in the same way as described above, possibly causing the operation feeling of the automobile to decline in a similar manner.
Patent Document 1 describes a technique in which a guide member is provided on an outer peripheral surface of the boss of the pedal arm pivotally secured to a pedal bracket, and a bush is interposed between the guide member and the pedal bracket to reduce the lateral swaying of the pedal arm, thereby improving the operation feeling of the pedal arm. Patent Document 2 describes a technique in which a push plate nut is fitted over and fixed to an end portion of a support pin (shaft member), and the push plate nut fitted over the support pin functions to prevent the support pin from axially coming off and to exhibit a predetermined pressing force against the support pin, to thereby ensure smooth rotation of the pedal arm without generating free play.
However, the techniques described in Patent Document 1 and Patent Document 2 are both techniques for preventing the lateral swaying of the pedal arm, and no consideration is given to the prevention of a decline in the operation feeling and generation of abnormal noise which are attributable to the radial free play due to the dimensional tolerance between the bearing bush and the shaft member.
The present invention has been devised in view of the above-described aspects, and its object is to provide a bearing bush capable of preventing the lateral swaying of the pedal arm and preventing a decline in the operation feeling and generation of abnormal noise which are attributable to the radial free play, as well as a pedal device having the bearing bush.
A bearing bush in accordance with the present invention comprises: a hollow main body portion; an inclined plate portion provided at one end portion of the hollow main body portion; at least one first slit provided in the hollow main body portion in such a manner as to extend from the one end portion of the hollow main body portion toward another end portion of the hollow main body portion; at least one second slit provided in the hollow main body portion in such a manner as to extend from the other end portion of the hollow main body portion toward the one end portion of the hollow main body portion; and at least one third slit provided in an inclined plate portion in such a manner as to communicate with the first slit at the one end portion of the hollow main body portion, wherein the hollow main body portion is rendered reducible in diameter by the first to the third slits, and the inclined plate portion is inclined in a direction directed from the other end portion of the hollow main body portion toward the one end portion of the hollow main body portion.
According to the bearing bush in accordance with the present invention, since the hollow main body portion is rendered reducible in diameter by the first to the third slits, it is possible to absorb the bearing clearance (free play) which is determined by a dimensional tolerance between the inner diameter dimension of the hollow main body portion and the outer diameter dimension of the bearing member, and it is possible to prevent a decline in the operation feeling and generation of abnormal noise which are attributable to the radial free play due to the bearing clearance. Further, since the inclined plate portion is inclined in a direction directed from the other end portion of the hollow main body portion toward the one end portion of the hollow main body portion, the axial clearance (free play) can be absorbed by the elastic deformation of the inclined plate portion, so that it is possible to prevent a decline in the operation feeling due to an increase of sliding resistance and the generation of abnormal noise attributable to the axial clearance (free play), thereby making it possible to attain improvement of the operation feeling.
A bearing bush in accordance with another aspect of the invention comprises: a hollow main body portion having an annular curved concave inner surface and an annular curved convex outer surface; an annular collar portion provided in such a manner as to extend radially outwardly from one end portion of the hollow main body portion; at least one first slit provided in the hollow main body portion in such a manner as to extend from the one end portion of the hollow main body portion toward another end portion of the hollow main body portion; at least one second slit provided in the hollow main body portion in such a manner as to extend from the other end portion of the hollow main body portion toward the one end portion of the hollow main body portion; at least one third slit provided in the annular collar portion in such a manner as to communicate with the first slit at the one end portion of the hollow main body portion; and at least one inclined plate portion provided in such a manner as to extend in a radially outward direction from an outer peripheral edge of the annular collar portion while being inclined in a direction directed from the other end portion of the hollow main body portion toward the one end portion of the hollow main body portion, wherein the hollow main body portion is rendered reducible in diameter by the first to the third slits.
According to such a bearing bush in accordance with the present invention, since the hollow main body portion is rendered reducible in diameter by at least one first slit provided in the hollow main body portion in such a manner as to extend from the one end portion of the hollow main body portion toward the other end portion of the hollow main body portion, at least one second slit provided in the hollow main body portion in such a manner as to extend from the other end portion of the hollow main body portion toward the one end portion of the hollow main body portion, and at least one third slit provided in the annular collar portion in such a manner as to communicate with the first slit at the one end portion of the hollow main body portion, it is possible to absorb the bearing clearance (free play) which is determined by a dimensional tolerance between the inner diameter dimension of the hollow main body portion and the outer diameter dimension of the bearing member, and it is possible to prevent a decline in the operation feeling and generation of abnormal noise which are attributable to the radial free play due to the bearing clearance. Further, since the at least one inclined plate portion provided in such a manner as to extend in the radially outward direction from the outer peripheral edge of the annular collar portion is inclined in a direction directed from the other end portion of the hollow main body portion toward the one end portion of the hollow main body portion, the axial clearance (free play) can be absorbed by the elastic deformation of the inclined plate portion, so that it is possible to prevent a decline in the operation feeling due to an increase of sliding resistance and the generation of abnormal noise attributable to the axial clearance (free play), thereby making it possible to attain improvement of the operation feeling.
In the present invention, the hollow main body portion may include a pair of cylindrical portions each having a cylindrical inner surface and a cylindrical outer surface and at least one curved bulged portion interposed between the pair of cylindrical portions and having a curved concave inner surface and a curved convex outer surface, in which case, the annular collar portion may be provided in such a manner as to extend radially outwardly from a cylindrical outer surface of one end portion of one of the cylindrical portions. Alternatively, the hollow main body portion may include at least one curved bulged portion having a curved concave inner surface and a curved convex outer surface, in which case the curved concave inner surface and the curved convex outer surface may be respectively continuously connected to respective ones of one and another annular ring-shaped end faces of the hollow main body portion and extend from the one annular ring-shaped end face to the other annular ring-shaped end face, and the annular collar portion may be provided in such a manner as to extend radially outwardly from the curved convex outer surface of the curved bulged portion. Still alternatively, the hollow main body portion may include a cylindrical portion having a cylindrical inner surface and a cylindrical outer surface and at least one curved bulged portion continuously connected to the cylindrical portion and having a curved concave inner surface and a curved convex outer surface, in which case the annular collar portion may be provided in such a manner as to extend radially outwardly from one end portion of the cylindrical portion to which one end portion of the curved bulged portion is continuously connected, and the other end portion of the hollow main body portion may be constituted by another end portion of the curved bulged portion. Furthermore, the hollow main body portion may include a cylindrical portion having a cylindrical inner surface and a cylindrical outer surface and at least one curved bulged portion continuously connected to the cylindrical portion and having a curved concave inner surface and a curved convex outer surface, in which case the annular collar portion may be provided in such a manner as to extend radially outwardly from one end portion of the curved bulged portion to which one end portion of the cylindrical portion is continuously connected, and the other end portion of the hollow main body portion may be constituted by another end portion of the cylindrical portion.
In the case where the hollow main body portion includes one pair of cylindrical portions, the pair of cylindrical portions may have an identical length in the axial direction, or may alternatively have different lengths in the axial length. In the case where the pair of cylindrical portions have different lengths in the axial length, the curved bulged portion is disposed in such a manner as to be offset on one end portion side or the other end portion side of the hollow main body portion.
In the present invention, the hollow main body portion may include one curved bulged portion which is continuously formed in a circumferential direction. Alternatively, however, the hollow main body portion may include a plurality of curved bulged portions arranged at intervals in the circumferential direction. Still further, the hollow main body portion may include two curved bulged portions which are arranged at intervals, preferably angular intervals of 180°, in the circumferential direction, or may include three or more curved bulged portions which are arranged at equal intervals with each other in the circumferential direction.
In the bearing bush in accordance with the present invention, the at least one first slit may communicate with the at least one second slit so as to form one slit which extends from the annular ring-shaped end face of the one end portion of the hollow main body portion to the annular ring-shaped end face of the other end portion thereof and splits the hollow main body portion in the circumferential direction. Alternatively, however, respective ones of the at least one first and the second slits spaced apart from each other in the circumferential direction may terminate between the one and the other end portions of the hollow main body portion, and may have overlapping portions which overlap with each other in the circumferential direction.
The bearing bush in accordance with the present invention may have only one inclined plate portion, but may alternatively have a plurality of inclined plate portions. The axial clearance (free play) can be uniformly absorbed if such a plurality of inclined plate portions are integrally formed on the outer peripheral edge of the annular collar portion in such a manner as to be spaced apart from each other in the circumferential direction, preferably at intervals of 180° in the case of two inclined plate portions and at equal intervals in the case of three inclined plate portions.
In the bearing bush in accordance with the present invention, the hollow main body portion, the annular collar portion, and the inclined plate portions may be integrally formed of a synthetic resin, such as polyacetal resin or polyamide resin, or may be formed integrally of a stainless steel plate or a nonferrous metal plate of such as copper or a copper alloy, or aluminum or an aluminum alloy. Furthermore, the hollow main body portion, the annular collar portion, and the inclined plate portions may be integrally formed of a multilayered plate including a thin steel plate, a porous sintered metal layer formed integrally on the thin steel plate, and a synthetic resin layer filled in and coated on the porous sintered metal layer.
A pedal device in accordance with the present invention comprises: a cylindrical boss; a pedal arm fixed to the boss; a shaft member disposed in the boss relatively rotatably with respect to the boss; a pedal bracket with both ends of the shaft member fixed respectively thereto; and the above-described bearing bush in which the hollow main body portion is disposed between the boss and the shaft member such that the curved convex outer surface is brought into contact with an inner surface of the boss, and the inclined plate portions are brought into contact with the pedal bracket, so as to form an annular void space between the curved concave inner surface and the outer surface of the shaft member.
According to the pedal device in accordance with the present invention, since the hollow main body portion is reducible in diameter and the curved convex outer surface is brought into contact with the inner surface of the boss, the bearing clearance (free play), which is determined by the inner diameter dimension of the bearing bush and the outer diameter dimension of the shaft member, is constantly maintained at an appropriate value, so that the generation of abnormal noise attributable to the bearing clearance is prevented. Furthermore, the lateral swaying of the pedal arm attributable to the axial clearance between the pedal bracket and the bearing bush is absorbed by the elastic deformation in the axial direction of the inclined plate portions. Therefore, the lateral swaying of the pedal arm and, hence, the generation of abnormal noise attributable to the lateral swaying are prevented.
With the pedal device in accordance with the present invention, when the hollow main body portion pressed fitted to the boss with the pedal arm fixed thereto is rotated together with the boss by the pedal operation of the pedal arm, since the inclined plate portions are in contact with the pedal bracket, sliding resistance between the bearing bush and the pedal bracket is not increased, thereby allowing such pedal operation to be effected smoothly.
According to the present invention, it is possible to provide a bearing bush capable of preventing the lateral swaying of the pedal arm and of preventing a decline in the operation feeling and generation of abnormal noise which are attributable to radial free play, as well as a pedal device having the bearing bush.
Next, a more detailed description will be given of the present invention and a mode for carrying it out with reference to the preferred embodiments illustrated in the drawings. It should be noted that the invention is not limited to these embodiments.
In
In this embodiment, the curved concave inner surface 15 is constituted by a part of a spherical surface having a radius r1, and if the thickness of the pair of cylindrical portions 6 and 12, the curved bulged portion 17, the annular ring-shaped collar portion 19, and the inclined plate portion 23 is assumed to be t, the curved convex outer surface 16 is constituted by a part of a spherical surface having a radius r2 (=r1+t), but each of them may be constituted by a part of an elliptical surface.
The pair of cylindrical portions 6 and 12, the curved bulged portion 17, the annular ring-shaped collar portion 19, and the inclined plate portions 23 are integrally formed of a multilayered plate including a thin steel plate, a porous sintered metal layer formed integrally on the thin steel plate, and a synthetic resin layer filled in and coated on the porous sintered metal layer, and the cylindrical inner surfaces 2 and 7 and the curved concave inner surface 15 are constituted by exposed surfaces of the synthetic resin layer of such a multilayered plate.
In the bearing bush 1, the cylindrical portions 6 and 12 and the curved bulged portion 17 are rendered reducible in diameter by the slit 21, and the plurality of (in the illustrated case, six) plate-like inclined plate portions 23 are elastically deformable in the axial direction X by virtue of their elastic flexibility.
The bearing bush 1 is comprised of: a hollow main body portion 25 including the cylindrical portion 6 having the cylindrical inner surface 2 and the cylindrical outer surface 3, the cylindrical portion 12 having the cylindrical inner surface 7 and the cylindrical outer surface 8, and the curved bulged portion 17 interposed between the pair of cylindrical portions 6 and 12 and having the curved concave inner surface 15 and the curved convex outer surface 16; the annular ring-shaped collar portion 19 serving as an annular collar portion provided in such a manner as to extend in the outward direction A in the radial direction Y from the cylindrical outer surface 3 of the end portion 18 of the cylindrical portion 6 which is one end portion of the hollow main body portion 25; a slit 26 provided in the hollow main body portion 25 in such a manner as to extend from the end portion 18 of the hollow main body portion 25 toward the end portion 20 of the cylindrical portion 12 which is the other end portion of the hollow main body portion 25; a slit 27 provided in the hollow main body portion 25 in such a manner as to extend from the end portion 20 toward end portion 18; a slit 28 provided in the annular ring-shaped portion 19 in such a manner as to communicate at the end portion 18 with the slit 26 and to be open at the outer peripheral edge 22; and the inclined plate portions 23 provided in such a manner as to extend in the outward direction A in the radial direction Y from the outer peripheral edge 22 of the annular ring-shaped collar portion 19 while being inclined in the direction C directed from the end portion 20 toward the end portion 18, wherein the slit 26 extends from the annular ring-shaped end face 5 of the end portion 18 to the annular ring-shaped end face 11 of the end portion 20, and communicates with the slit 27 so as to form a single slit 29 for splitting the hollow main body portion 25 in the circumferential direction, and the hollow main body portion 25 is rendered reducible in diameter by the slit 21 which includes the slit 29 constituted by the slits 26 and 27 and the slit 28 for splitting the annular ring-shaped portion 19 in the circumferential direction. As shown in
In such a pedal device 30, the bearing bush 1 is disposed on each of the side wall 39 side and the side wall 40 side. The bearing bush 1 on the side wall 39 side is disposed between the boss 31 and the shaft member 38, such that the cylindrical inner surfaces 2 and 7 of the pair of cylindrical portions 6 and 12 are respectively brought into contact with an outer surface 55 of the shaft member 38 and the curved convex outer surface 16 of the curved bulged portion 17 is brought into contact with a cylindrical inner surface 57 of the boss 31, so as to form an annular void space 56 between the curved concave inner surface 15 of the curved bulged portion 17 and the cylindrical outer surface 55 of the shaft member 38, while distal end portions (free end portions) 58 of the respective inclined plate portions 23 are brought into contact with the side wall 39 of the pedal bracket 41. Likewise, the bearing bush 1 on the side wall 40 side is also disposed between the boss 31 and the shaft member 38, such that the cylindrical inner surfaces 2 and 7 of the pair of cylindrical portions 6 and 12 are respectively brought into contact with the outer surface 55 of the shaft member 38 and the curved convex outer surface 16 of the curved bulged portion 17 is brought into contact with the inner surface 57 of the boss 31, so as to form the annular void space 56 between the curved concave inner surface 15 of the curved bulged portion 17 and the outer surface 55 of the shaft member 38, while the distal end portions 58 of the respective inclined plate portions 23 are brought into contact with the side wall 40 of the pedal bracket 42.
With the above-described pedal device 30, since the cylindrical inner surfaces 2 and 7 of the bearing bush 1 are reducible in diameter and the curved convex outer surface 16 of the curved bulged portion 17 is brought into contact with the inner surface 57 of the boss 31 so as to form the annular void space 56, the bearing clearance (free play), which is determined by the inner diameter dimension defined by the cylindrical inner surfaces 2 and 7 of the bearing bush 1 and the outer diameter dimension defined by the outer surface 55 of the shaft member 38, is constantly maintained at an appropriate value, so that the generation of abnormal noise attributable to the bearing clearance is prevented. Furthermore, since the lateral swaying of the pedal arm 35, which is attributable to the clearance in the radial direction Y between the side wall 39 of the pedal bracket 41 and the bearing bush 1 and to the clearance in the radial direction Y between the side wall 40 of the pedal bracket 42 and the bearing bush 1, is absorbed by the elastic deformation in the axial direction X of the inclined plate portions 23, so that the lateral swaying of the pedal arm 35 and, hence, the generation of abnormal noise attributable to the lateral swaying are prevented.
Moreover, with the pedal device 30, when the bearing bushes 1 press fitted to the inner surface 57 of the boss 31 with the pedal arm 35 fixed thereto are rotated in the circumferential direction R together with the boss 31 by the pedal operation of the pedal arm 35, since the bearing bushes 1 are in contact at the inclined plate portions 23 thereof with the side walls 39 and 40 of the pedal brackets 41 and 42, sliding resistance between the bearing bush 1 and each of the pedal brackets 41 and 42 does not increase, thereby allowing such pedal operation to be effected smoothly.
Furthermore, with the bearing bush 1 of the pedal device 30, since the plurality of inclined plate portions 23 are integrally formed at the outer peripheral edge 22 of the annular ring-shaped collar portion 19 in such a manner as to be spaced apart from each other at equal intervals in the circumferential direction R, it is possible to uniformly absorb the clearance (free play) in the axial direction X.
Incidentally, although the above-described bearing bush 1 has six inclined plate portions 23, the bearing bush 1, as shown in
In addition, in the above-described bearing bush 1, although the hollow main body portion 25 includes the pair of cylindrical portions 6 and 12 and the curved bulged portion 17 interposed therebetween in the axial direction X, the hollow main body portion 25, as shown in
Effects similar to those of the bearing bush 1 shown in
Furthermore, in the above-described bearing bushes 1, although the hollow main body portion 25 includes the pair of cylindrical portions 6 and 12 and the curved bulged portion 17 interposed therebetween or includes only the curved bulged portion 17, the hollow main body portion 25, as shown in
Effects similar to those of the bearing bush 1 shown in
In the embodiment shown in
Effects similar to those of the bearing bush 1 shown in
Incidentally, in any one of the above-described bearing bushes 1, the hollow main body portion 25 has a single curved bulged portion 17 which is continuously formed in the circumferential direction R. Alternatively, however, in the bearing bush 1 shown in, for example,
Effects similar to those of the bearing bush 1 shown in
Furthermore, in any one of the above-described bearing bushes 1, the single slit 29 is formed by the slits 26 and 27 communicating with each other and the slit 26 is communicated with the slit 28 so as to render the hollow main body portion 25 reducible in diameter. Alternatively, however, in the bearing bush 1 as shown in
Also with the bearing bush 1 shown in
Number | Date | Country | Kind |
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2014-185296 | Sep 2014 | JP | national |
2015-016839 | Jan 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/004262 | 8/25/2015 | WO | 00 |