The present invention relates to a bearing cap for a bearing device for a vehicle wheel with a rotational speed detection device, and a bearing device for a vehicle wheel with a rotational speed detection device including the bearing cap.
There are known conventional bearing devices for vehicle wheels each of which serves as a bearing device for supporting a vehicle wheel of an automobile or the like and more specifically, rotatably supports, through a double-row rolling bearing, a hub ring to which a vehicle wheel is to be mounted.
The rotational speed sensor is disposed so as to face the encoder while the rotational speed sensor is mounted to a sensor support part that is formed on a bottomed cylindrical bearing cap, which is made of a resin and closes an opening on an inner side of the outer member.
Such a conventional bearing device for a vehicle wheel with a rotational speed detection device has excellent sealing properties over the entire rotational speed detection device. This is because, in a state where the rotational speed sensor is mounted to the sensor support part of the bearing cap, the inside of the sensor support part (more specifically, a space that is enclosed by an inner circumferential surface of the sensor support part and a tip portion of the mounted rotational speed sensor) is isolated from the outside, and there are few entry paths through which foreign matter such as moisture or mud enters inside the sensor support part.
Therefore, a technique for solving such a problem is disclosed in Patent Literature 1.
However, in the bearing cap disclosed in Patent Literature 1, the insertion hole of the sensor support part is opened only in the axial direction at the four corners in cross-sectional view. Thus, for example, when foreign matter such as moisture or mud has entered inside the sensor support part, the moisture is discharged to the outside through the four corners in cross-sectional view of the insertion hole, but the foreign matter such as mud is likely to accumulate inside the sensor support part without being completely discharged to the outside. Therefore, it is difficult to efficiently discharge foreign matter that has entered inside the sensor support part to the outside.
It is an object of the present invention to provide a bearing cap for a bearing device for a vehicle wheel with a rotational speed detection device that is capable of efficiently discharging, outside a sensor support part, foreign matter having entered inside the sensor support part, and that ensures rigidity of the sensor support part, and a bearing device for a vehicle wheel with a rotational speed detection device.
That is, a bearing cap for a bearing device for a vehicle wheel with a rotational speed detection device according to one aspect of the present invention includes a cap body having a bottomed cylindrical shape and formed by injection-molding a synthetic resin, and a core metal integrally molded in an opening of the cap body. A sensor support part that protrudes outward in an axial direction is integrally formed on an outside surface in the axial direction of a bottom surface section of the cap body. An insertion hole into which a rotational speed sensor is adapted to be mounted is formed in the sensor support part so as to extend in the axial direction. In the bearing cap, a recess that is adapted to accommodate a tip portion of the rotational speed sensor is formed so as to be continuously connected to the insertion hole, in a portion on the outside surface of the bottom surface section where the sensor support part is formed. The sensor support part includes a first wall section and a second wall section that are disposed, facing each other across a virtual line passing through a center axis of the bottom surface section and a center axis of the insertion hole, and that are formed along a circumferential edge of the recess. Respective protrusions that protrude outward in a radial direction of the sensor support part and that protrude in the axial direction from the outside surface of the bottom surface section are continuously provided on an outer circumferential surface of the first wall section and on an outer circumferential surface of the second wall section, and have a protruding dimension in the axial direction that is shorter than a protruding dimension in the axial direction of the sensor support part.
A bearing device for a vehicle wheel with a rotational speed detection device according to another aspect of the present invention includes an outer member, an inner member, double-row rolling elements, a pulser ring, and a rotational speed sensor. The outer member has double-row outer raceway surfaces formed on an inner circumference of the outer member. The inner member includes a hub ring having a small diameter stepped portion that is formed on an outer circumference of the hub ring and that extends in an axial direction, and at least one inner ring press-fitted onto the small diameter stepped portion. The inner member has double-row inner raceway surfaces that are formed on an outer circumference of the inner member and that face the double-row outer circumferential raceway surfaces. The double-row rolling elements are rollably contained between the respective raceway surfaces of the outer member and the inner member. The pulser ring is fitted onto the inner ring and has a magnetic property that changes alternately at an equal interval along a circumferential direction. The rotational speed sensor is adapted to be disposed, facing the pulser ring through an air gap. The bearing device further includes the bearing cap according to any one of first to third aspects of the present invention that is adapted to be mounted to an end portion on an inner side of the outer member.
The present invention has the following effects.
That is, in the bearing cap for a bearing device for a vehicle wheel with a rotational speed detection device and the bearing device for a vehicle wheel with a rotational speed detection device including the bearing cap according to the aspects of the present invention, the sensor support part includes the first wall section and the second wall section that are disposed, facing each other across the virtual line passing through the center axis of the bottom surface section of the cap body and the center axis of the insertion hole into which the rotational speed sensor is adapted to be mounted, and that are formed along the circumferential edge of the recess adapted to accommodate the tip portion of the rotational speed sensor.
Next, an embodiment of a bearing cap 11 and a bearing device for a vehicle wheel 1 with a rotational speed detection device according to the present invention will be described with reference to
The “outer side” represents a direction oriented toward a side of a vehicle wheel, which is rotatably supported by the bearing device for a vehicle wheel 1 with a rotational speed detection device, with respect to the bearing device for a vehicle wheel 1 in a state of being mounted to a vehicle body of an automobile or the like. The “inner side” represents a direction opposite to the outer side, that is, a direction oriented toward the inner side of a vehicle body, with respect to the bearing device for a vehicle wheel 1 with a rotational speed detection device in a state of being mounted to the vehicle body of an automobile or the like.
Herein, a direction parallel to a rotational axis G (see
[Overall Configuration of Bearing Device for Vehicle Wheel 1 with Rotational Speed Detection Device]
The hub ring 2 is integrally formed, on an end portion on the outer side thereof, with a vehicle wheel mounting flange 7, to which a vehicle wheel (not illustrated) is adapted to be mounted. Bolt holes 7a are formed at circumferentially equidistant positions in the vehicle wheel mounting flange 7. The bolt holes 7a are formed for fixing hub bolts (not illustrated) that are used for fastening a wheel or the like of the vehicle wheel to the hub ring 2.
One (outer side) inner raceway surface 2a is formed on an outer circumference of the hub ring 2. A cylindrical small diameter stepped portion 2b is also formed on the outer circumference of the hub ring 2, and extends from the inner raceway surface 2a toward the inner side.
The outer member 6 is integrally formed, on an outer circumference thereof, with a vehicle body mounting flange 6a, which is adapted to be mounted to a knuckle (not illustrated). The outer member 6 has, on an inner circumference thereof, double-row outer raceway surfaces 6b, 6b, which face the double-row inner raceway surfaces 2a, 3a.
The double-row rolling elements 5, 5 are contained between the outer raceway surfaces 6b, 6b of the outer member 6 and the double-row inner raceway surfaces 2a, 3a facing the outer raceway surfaces 6b, 6b, and are rollably held by cages 8, 8.
Further, the bottomed cylindrical bearing cap 11, made of a synthetic resin, is mounted to an open end portion on the inner side of the outer member 6. The bearing cap 11 closes an opening on the inner side of the outer member 6. This prevents rainwater, dust, or the like from entering inside the bearing device for a vehicle wheel 1 from the outside.
A pulser ring 12 is fitted onto the outer circumference of the inner ring 3.
The support ring 13 is formed in a substantially L-shape in cross section by, for example, pressing a ferromagnetic steel sheet. The support ring 13 has a cylindrical fitting section 13a fitted onto the inner ring 3, and an upright plate section 13b extending inward in the radial direction from an end portion on the inner side of the fitting section 13a.
As described above, the bearing cap 11 is fitted inside and fixed to the open end portion on the inner side of the outer member 6 to close the opening of the outer member 6.
When a sensor unit 18 is mounted to the mounting portion 17 of the bearing cap 11, a rotational speed sensor 19, provided in the sensor unit 18, is disposed, facing the magnetic encoder 14 of the pulser ring 12 through a predetermined air gap.
The sensor unit 18 includes the rotational speed sensor 19, an integrated circuit (IC), and the like. The rotational speed sensor 19 includes a magnetic detection element such as a Hall element or a magnetoresistance element (MR element) that changes properties in accordance with a flowing direction of a magnetic flux. The IC includes a waveform shaping circuit (not illustrated) incorporated therein that adjusts an output waveform of the magnetic detection element. The sensor unit 18 forms part of an anti-lock braking system (ABS) of an automobile for detecting and controlling a rotational speed of a vehicle wheel.
As described above, the illustrated bearing device for a vehicle wheel 1 in the present embodiment is a bearing device for a vehicle wheel used for a driven wheel, which is formed by a double-row angular ball bearing using balls for the rolling elements 5. However, the present invention is not limited to this. The bearing device for a vehicle wheel 1 may be formed by a double-row tapered roller bearing using tapered rollers for the rolling elements 5.
The cap body 15 is formed by injection-molding, for example, a non-magnetic special ether-based synthetic resin material such as polyphenylene sulfide (PPS), to which fibrous reinforcing material such as glass fiber is added.
The core metal 16 is formed in an annular shape having an L-shaped cross section by press-forming a stainless steel sheet, a cold-rolled steel sheet, or the like, for example.
The cap body 15 includes a fitting section 15a, a flange section 15b, and a bottom surface section 15c. The fitting section 15a has a cylindrical shape, and is fitted inside an inner circumference of the end portion on the inner side of the outer member 6. The flange section 15b is provided outward in the radial direction from the fitting section 15a, and abuts on an end surface on the inner side of the outer member 6. The bottom surface section 15c has a flat shape, and is provided radially inside the flange section 15b.
The mounting portion 17 includes a sensor support part 21 to which the sensor unit 18 is adapted to be mounted, and a fixing part 22 to which a holding member 20 described later is adapted to be fixed by a fixing bolt 23.
An insertion hole 21a, into which the rotational speed sensor 19 of the sensor unit 18 is adapted to be mounted, is formed in the sensor support part 21 so as to extend in the axial direction.
The fixing part 22 accommodates a fastening member for fastening and fixing the rotational speed sensor 19.
In the mounting portion 17 with such a configuration, by insertion of the rotational speed sensor 19 into the insertion hole 21a of the sensor support part 21, the rotational speed sensor 19 is disposed, facing the pulser ring 12 through the recess 15d of the bottom surface section 15c.
The rotational speed sensor 19, having been inserted into the sensor support part 21, is inserted through and held by one end portion of the holding member 20 formed of a plate-shaped member. By fixing the other end portion of the holding member 20 to the fixing part 22 using the fixing bolt 23, the rotational speed sensor 19 is firmly held in the insertion hole 21a of the sensor support part 21 through the holding member 20.
A wall thickness t (see
In the present embodiment, as illustrated in
Respective protrusions 21d, 21d are continuously provided on a lower end portion on an outer circumferential surface of the first wall section 21b and on a lower end portion on an outer circumferential surface of the second wall section 21c. The protrusions 21d, 21d protrude outward in the radial direction of the sensor support part 21, and also protrude in the axial direction from the outside surface (the surface on the inner side) of the bottom surface section 15c. The protrusions 21d, 21d have a protruding dimension in the axial direction that is shorter than that of the sensor support part 21.
With such a configuration, respective openings Q, Q are formed in an upper end side and a lower end side of the sensor support part 21. The openings Q, Q are gaps between the first wall section 21b and the second wall section 21c, and extend in the axial direction.
The respective protrusions 21d, 21d are continuously provided on the outer circumferential surface of the first wall section 21b and on the outer circumferential surface of the second wall section 21c that form the sensor support part 21. Thus, rigidity of each of the first wall section 21b and the second wall section 21c is ensured by each of the protrusions 21d, 21d.
As illustrated in
Cross-sectional area of the insertion hole 21a is not limited to that in the present embodiment, and may be set to the same degree as cross-sectional area of the rotational speed sensor 19 over the entire regions in the axial direction.
In the present embodiment, the protruding dimension L1 in the axial direction of the respective protrusions 21d, 21d, continuously provided on the outer circumferential surface of the first wall section 21b and on the outer circumferential surface of the second wall section 21c, is set to be larger than a dimension L2 in the axial direction of the first region S1 (L1>L2) in which the cross-sectional area of the insertion hole 21a is set to the same degree as the outside diameter of the rotational speed sensor 19, as described above.
With such a configuration, it is possible to more reliably ensure the rigidity of the sensor support part 21, with respect to the first region S1 in which the mounted rotational speed sensor 19 is supported inside the inner circumferential surface of the sensor support part 21 while contact is made between the inner circumferential surface of the sensor support part 21 and the outer circumferential surface of the rotational speed sensor 19.
An embodiment of the present invention has been described above. However, the embodiment is merely illustrative, and thus the present invention is not limited to such an embodiment. It is needless to say that the present invention can be further practiced in various embodiments without departing from the gist of the present invention. The scope of the present invention is indicated by the recitation of the claims, and includes the meaning equivalent to the recitation of the claims and all modifications within the scope.
The present invention is applicable to a bearing cap for a bearing device for a vehicle wheel with a rotational speed detection device, and a bearing device for a vehicle wheel with a rotational speed detection device including the bearing cap.
Number | Date | Country | Kind |
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2020-028074 | Feb 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/001715 | 1/19/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2021/166524 | 8/26/2021 | WO | A |
Number | Name | Date | Kind |
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9970485 | Takayama et al. | May 2018 | B2 |
20150198203 | Jung | Jul 2015 | A1 |
20150231922 | Kaiser et al. | Aug 2015 | A1 |
20180003238 | Takayama et al. | Jan 2018 | A1 |
20190293122 | Nakamura | Sep 2019 | A1 |
Number | Date | Country |
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102012217030 | Mar 2014 | DE |
2015-166612 | Sep 2015 | JP |
2016-130100 | Jul 2016 | JP |
2016-136064 | Jul 2016 | JP |
2018-150966 | Sep 2018 | JP |
2014044261 | Mar 2014 | WO |
2016129554 | Aug 2016 | WO |
WO-2016143891 | Sep 2016 | WO |
Entry |
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International Search Report dated Mar. 30, 2021 in corresponding International Application No. PCT/JP2021/001715. |
Number | Date | Country | |
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20230340989 A1 | Oct 2023 | US |