The present invention relates to a bearing damper element having damping effect (vibration damping property).
This application claims priority on Japanese Patent Application No. 2005-242428, filed Aug. 24, 2005, the contents of which are incorporated herein by reference.
In a configuration in which a rotating shaft is supported by bearings, the structure with the bearings and the rotating shaft will resonate in the characteristic frequency band for the rotating shaft (referring to property “G” shown in
In general, for obtaining the relative safety rotation characteristic indicated by “H” shown in
As such a damper element, a system is known in which, the outside of a bearing is supported by a collar, a pair of O-rings spaced apart from each other is disposed between the collar and a housing, and a viscous fluid such as oil is filled in a gap formed between the collar and the housing (see, for example, Patent Reference 1). In this system, when the rotating shaft vibrates, the collar is displaced according to the deformation of the O-rings, therefore, the vibration will be damped by the damping effect of the viscous fluid in the gap.
Furthermore, another system is known in which, a cage-shaped holding spring having slots extending in the axial direction and spaced apart from each other in the circumferential direction is supported by a housing, and bearings are elastically supported by the holding spring. In this system, when the rotating shaft rotates, the holding spring is elastically deformed and the vibrations are damped.
Furthermore, another system is known in which, a plurality of elastic pins spaced apart from each other in the circumferential direction are inserted into a collar disposed outside a bearing in the axial direction, and both ends of the elastic pins are attached to a housing and the like. In this system, when the rotating shaft vibrates, the elastic pins are elastically deformed and the vibrations are damped.
Patent Reference 1: Japanese Patent Application, Publication No. S52-15951A
A purpose of the present invention is to provide a damper element that can be applied to both large bearings and small bearings, and can achieve a damping effect with a simple structure.
According to an aspect of the present invention, there is provided a bearing wall element that is disposed between a rotating object and a supporting object, the damper element including: a slit that is disposed between an inner surface and an outer surface of an annulus and is extended substantially along a circumferential direction of the annulus at least over one round, the annulus being supported by the supporting object, one end of the slit being positioned between the inner surface and the outer surface of the annulus, another end of the slit being open at the inner surface or the outer surface of the annulus; and a viscous fluid that is filled in the slit.
The slit can preferably be open at a surface facing the supporting object among the inner surface and the outer surface of the annulus. In other words, in a case in which the rotating object rotates at the medial side of the supporting object, an end of the slit can preferably be open at the outer surface of the annulus, and in a case in which the rotating object rotates at the outer side of the supporting object, an end of the slit can preferably be open at the inner surface of the annulus.
For example, the annulus is an outer ring or an inner ring of a rolling element bearing (e.g., ball bearings, rolling bearings). In this case, an open end of the slit can preferably be formed at the outer surface of the outer ring or the inner surface of the inner ring In other words, for the purpose of reduction of the rotational load and/or prevention of the damage, it is not preferable that the open end of the slit be formed at the raceway surface (the inner surface of the outer ring, the outer surface of the inner ring).
Alternatively, for example, the annulus is a plane bearing. In this case, for the purpose of reduction of the rotational load and/or prevention of the damage, it is preferable that an open end of the slit be not formed at the slip surface of the plane bearing and the open end of the slit be formed at the opposing surface thereof.
Alternatively, for example, the annulus is a collar that is disposed outside or inside a rolling element bearing or a plane bearing (e.g., a collar in which a rolling element bearing or a plane bearing is inserted, or a collar which is inserted in a rolling element bearing or a plane bearing). In this case, an open end of the slit can be formed at the inner surface of the annulus, or the open end of the slit can be formed at the outer surface of the annulus. In addition, in a case in which the rotating object rotates at the medial side of the supporting object, an annulus having the above-described slit can preferably be disposed outside the rolling element bearing or the plane bearing, or in a case in which the rotating object rotates at the outer side of the supporting object, an annulus having the above-described slit can preferably be disposed inside the rolling element bearing or the plane bearing.
According to the damper element of the present invention, the slit and a portion adjacent to the slit act as a mechanical damper element with respect to the vibration of the rotating object.
That is, as the vibration of the rotating object is transmitted to the bearing, the slit and the portion adjacent to the slit of the annulus are displaced or deformed along the radial direction, and the viscous fluid in the slit flows. As a result, the adjacent portion to the slit of the annulus acts as a spring, the resistance of the viscous fluid to the flow is provided, and the vibration of the rotating object will be damped.
Since the slit is extended substantially along the circumferential direction of the annulus over substantially at least one round, the slit can receive the radial vibrations over all around. The round of the slit is not limited to substantially one time around (single line), and can be substantially two times around (double lines) or more. The circumferential extending direction of the slit is not limited to one way from one end toward another end, and the extending direction can be two-way including the circumferential direction from one end toward another end, and a reversed circumferential direction thereof in the way. When the circumferential extending direction of the slit is one way, the cross-section of the slit includes for example a spiral shape (a vortex shape) with a single line or a multiline. When the circumferential extending direction of the slit is two-way, the cross-section of the slit includes for example a U-shape in the way.
The number of slit formed on one annulus can preferably be one for reduction of process cost. However, a plurality of slits can be formed on one annulus. When the slit has a shape extending substantially along the circumferential direction of the annulus substantially over one time around, the sufficient damping effect can be obtained by means of the one slit. When the slit is continuously extended from one end to another end (unicursal), the slit can be formed with a single continuous procedure.
The forming method for the slit can use for example discharge processing or laser processing such as wire cut discharge processing and the like. Since the one end of the slit is disposed between the inner surface and the outer surface of the annulus (within the solid portion) and another end is open at the inner surface or the outer surface of the annulus, the end at the inner surface or the outer surface can be set as a process starting position or a process end position to obtain high workability.
The wire cut discharge processing has advantages such as: facility of formation of the minute slit; elimination of remaining of the process mark such as a burr, a bulge of an edge; high workability; and facility of the fabricating process. By use of the wire cut discharge processing, the slit in the annular can be minutely and precisely formed.
In the wire cut discharge processing, for example, a wire is inserted from the outer surface or the inner surface of the annular. Since the slit is open at the inner surface or the outer surface of the annular, the insertion process can be facile.
When both an attachment position and a detachment position of the wire are at the same position on the outer surface or the inner surface of the annular, additional workability can be obtained.
In this case, the wire, which has been inserted into the annular, can preferably travel along a reverse direction after the formation of the slit and then be detached from the annular. Therefore, the wire cut discharge processing for forming the slit can be executed by a single continuous procedure. In other words, the insertion of the wire into the annulus can be needed at one-time. Accordingly, the automation of the slit forming process can be easily realized, and the process time and/or the process cost can be restrained.
The material for the annulus may only need to have spring characteristics and have any materials such as SUS and the like.
Since a part of the slit opens, the viscous fluid may extrudes out from the slit. Therefore, the viscous fluid may preferably be supplied to the slit as needed. For example, a fluid inlet port being in fluid communication with the slit and via which the viscous fluid is supplied into the slit may preferably be provided on the annulus. Since the width of the slit is relatively minute, the viscous fluid will be extruded out as the width of the sheet shaped slit is narrowed. As the slit returns to the original state, the viscous fluid is suctioned via the fluid inlet port, therefore, the filling state is returned to the original.
A sealing member may preferably be disposed adjacent to an open end of the slit and suppresses the outflow of the viscous fluid. Since the outflow of the viscous fluid from the slit is suppressed by the sealing member, the resistance of the viscous fluid to the flow is increased. As a result, the damping force can be strengthened.
The annulus may only need to have a substantially tubular shape, at least one of the axial sides of which is opened, and have any shapes. For example, the annulus can have polygon contours of both the inner surface and the outer surface. One of the outer surface and the inner surface can have a corrugated contour, a circular contour, or a polygon contour. Based on the fact that the annulus is typically applied to for example an annulus bearing or a rotating shaft, the annulus may preferably be cylindrical. In manufacturing, the cylindrical annuls may preferably have a slit the both axial ends of which are opened.
The width of the slit may need to be relatively minute, and is preferably set according to the size, material, and spring characteristics of the annulus, properties (e.g., viscosity) of the viscous fluid, vibration frequency and amplitude of the damping target, and the like. According to the experiments by the inventor and others, it is confirmed that the width is set to preferably be 0.5 mm or less from a practical standpoint or more preferably be 0.2 mm or less. If the width of the slit exceeds 0.5 mm, there is a possibility that the viscous fluid will be extruded at any time and the expected damping effect can not be obtained.
The damper element for bearing of the present invention is favorably applied to an apparatus having a rotating object with high-speed rotation such as gas-turbine engine.
According to a bearing damper element of the present invention, by means of a simple structure in which a slit extending in the circumferential direction is provided on an annular disposed between a rotating object and a supporting object, the damping effect can be obtained and the structure can be favorably applied to both large bearings and small bearings.
10: rotating shaft (rotating object), 20: rolling element bearing, 21: inner ring (annulus), 22: outer ring (annulus), 31: slit, 31a: one end of slit (first end), 31b: another end of slit (second end), 32: oil inlet port, 33: oil supply conduit, 40: housing (supporting object), 41: oil supply passage, 45: searing member, 50: plane bearing (annulus), 60: collar (annulus), 110: spindle (supporting object), 140: rotating object.
The following explains the embodiments of the present invention, with reference to the drawings.
As shown in
The rolling element bearing 20 includes an inner ring 21, an outer ring 22, and balls 23. A slit 31 having a minute width (e.g., 0.2 mm) is formed between an inner surface (a raceway surface) 22a and an outer surface 22b of the outer ring 22 (i.e., within a solid portion, or within the thickness of the outer ring).
As shown in
In
In the case in which the oil inlet port(s) 32 is formed so as to reach the inner surface 22a of the outer ring 22, the oil from the oil inlet port(s) 32 can also be used as lubricant agent for the rolling element bearing 20. In this case, the opening(s) of the oil inlet port(s) 32 formed on the inner surface 22a of the outer ring 22 are preferable disposed at a position that does not contact with the balls 23.
Here, the damper element comprises the slit 31 that is formed in the outer ring 22, the oil inlet ports 32, the oil, and the like.
Next, the following explains the working of the damper element comprising the slit 31 formed in the outer ring 22.
There is a case in which, as the rotating shaft 10 is rotated, vibrations of the rotating shaft 10 and the rolling element bearing 20, which are attributable to the processing accuracy thereof and the like, may be generated. In the rolling element bearing 20 with the outer ring 22 (especially, the adjacent portion to the slit 31) having spring characteristics, as the vibrations in a particular radial direction (for example, the direction indicated by the arrow A shown in
As the width of the slit 31 partially narrows, the oil in the slit 31 at the part moves, and part of the oil is extruded out from the slit 31. At this time, the outer ring 22 (especially, the portion adjacent to the slit 31) acts as a spring, and a resistance to the flow is provided by the oil. As a result, the vibrations of the rotating shaft 10 and the rolling element bearing 20 are substantially attenuated (referring to property “F” shown in
As the outer ring 22 receives the vibrations along a direction (the direction indicated by the arrow B shown in
In addition, the oil from the oil supply passage 41 is provided to the oil supply conduit 33 as required.
The same act described above also applies to the radial vibrations at the other parts, for example, indicated by the arrow “C” and “D” in
In this case, the slit 31 is formed on the outer ring 22 by means of wire cut discharge processing. That is, in the processing, electricity is supplied to a metal wire (e.g., a copper wire), a discharge process is performed in ionic liquid or in oil, and the molecules of the processed material are destroyed. By relative movement between the outer ring 22 and the wire, the slit 31 is formed in the outer ring 22. Alternatively, the slit 31 can be formed by means of the other method than the wire cut discharge processing, for example, by means of laser processing.
The wire cut discharge processing has advantages such as: facility of formation of the minute slit; elimination of remaining of the process mark such as a burr, a bulge of an edge; high workability; and facility of the fabricating process. By use of the wire cut discharge processing, the slit 31 in the outer ring 22 can be minutely and precisely formed.
At first, the outer ring 22 is arranged so that the axis line thereof is parallel to the wire. One position on the outer surface 22b of the outer ring 22 is determined as a process starting position P1, and the wire is inserted into the outer ring 22. This insertion process can be finished with only the relative movement between the outer ring 22 and the wire, so it is facile. Next, the wire is moved along the circumferential direction (indicated by the arrow “a” shown in
The wire is moved with respect to the outer ring 22 along the circumferential direction substantially over two rounds, suitably along with a movement of the wire along the inwardly radial direction. When the wire reaches a predetermined position (an intermediate position P2), the movement direction of the wire is reversed. The wire is moved along the reversed direction (indicated by the arrow “b” shown in
The wire moves along the reversed circumferential direction after the reversal, through the slit 31 previously formed in the outer ring 22, and then the wire is detached from the slit 31 at the second end 31b (a process end position P3).
By means of the aforementioned steps, the slit 31 which has a substantially spiral shape with two rounds is formed in the outer ring 22.
In the above-described slit forming process, both the attachment position (the process starting position P1) and the detachment position (the process end position P3) of the wire are at the same position on the outer surface 22b of the outer ring 22, and the operations of the attachment and the detachment of the wire are facile. In other words, the attachment and the detachment of the wire can be finished with only the relative movement between the outer ring 22 and the wire, so the automation thereof can be easily realized and the programming for the movement can be simplified.
Furthermore, in the process, the wire, which has been inserted into the outer ring 22, moves through the slit 31 along the reversed direction after the formation of the slit 31 and is detached form the outer ring 22. Therefore, the slit forming process is continuously performed, and the attachment operation of the wire to the outer ring 22 is one-time-only. Accordingly, the automation of the slit forming process can be easily realized, and the process time and/or the process cost can be restrained.
The characteristics such as spring characteristics and the like can be changed according to the various figures of the slit 31. In each of the
In
In
In
At both ends of each slit (making up slit 31), circular holes 36 each having diameter larger than the width of the slit 31 are provided extending over the entire length in the axial direction. The circular holes 36 are used as holes through which the wire is inserted when forming the slit 31 using wire cut discharge processing, and have the function of preventing crack formation at the end portions of the slit 31 after processing.
Each of the embodiments shown in
Each of the embodiments shown in
Each of the embodiments shown in
In
In
In
As shown in
As shown in
In
When the oil inlet port(s) 32 are formed so as to reach the inner surface 21a of the inner ring 21, the oil from the oil inlet port(s) 32 can also be used as lubricant agent for the rolling element bearing 20. In this case, the opening(s) of the oil inlet port(s) 32 formed on the inner surface 21a of the inner ring 21 are preferable disposed at a position that does not contact with the balls 23.
Here, the damper element comprises the slit 31 that is formed in the inner ring 21, the oil inlet ports 32, the oil, and the like.
In the damper element having the slit 31 formed in the inner ring 21, as the vibrations from the rotating object 140 are transmitted to the rolling element bearing 20, the portion of the inner ring 21 adjacent to the slit 31 is elastically deformed against the spring force and the width of the slit 31 narrows in the radial direction. As the width of the slit 31 partially narrows, the oil in the slit 31 at the part moves, and a part of the oil is extruded out from the slit 31. At this time, the inner ring 21 (especially, the portion adjacent to the slit 31) acts as a spring, and the resistance to the flow is provided by the oil. As a result, the vibrations of the rotating object 140 and the rolling element bearing 20 are substantially damped. As the width of the slit 31 partially changes, the oil in the oil supply conduit 33 is suctioned off via the oil inlet ports 32 and suitably filled into the slit 31.
As described above, in the configuration in which the rotating object 140 rotates at the outer side of the supporting object (the spindle 110), by providing the slit 31 in the inner ring 21 which is as the side fixed to the supporting object, the damping effect can be obtained.
The configuration of the slit 31 formed in the inner ring 21 of the rolling element bearing 20 can be applied to various figures such as the embodiments regarding the slit 31 of the outer ring 22 shown in
Furthermore, in the rolling element bearing 20 having the inner ring 21 in which the slit 31 is formed, the radial thickness of the inner ring 21 can be greater than that of the outer ring 22 as well as the modified configurations regarding to the outer ring 22 shown in
As shown in
An oil supply passage 41, which is in fluid communication with an oil supply means (not shown in Figure), is formed in the housing 40. An oil supply conduit 33 is formed on the outer surface 50b of the plane bearing 50 over the entire area in the circumferential direction. A plurality of oil inlet ports 32 are provided in the oil supply conduit 33 and disposed at substantially equal angles apart. The oil inlet ports 32 respectively have a depth that extends from the base point on the outer surface 50b of the plane bearing 50 and reaches the slit 31. Oil (viscous fluid) is supplied to the slit 31 via the oil supply passage 41, the oil supply conduit 33, and the oil inlet ports 32. The slit 31 is filled with the oil.
When the oil inlet port(s) 32 is formed so as to reach the inner surface 50a of the plane bearing 50, the oil from the oil inlet port(s) 32 can also be used as a lubricating agent for the plane bearing 50.
Here, the damper element comprises the slit 31 that is formed in the plane bearing 50, the oil inlet ports 32, the oil, and the like.
In the damper element having the slit 31 formed in the plane bearing 50, as the vibrations from the rotating shaft 10 are transmitted to the plane bearing 50, the portion adjacent to the slit 31 is elastically deformed against the spring force and the width of the slit 31 narrows in the radial direction. As the width of the slit 31 partially narrows, the inner oil of the part moves, and a part of the oil is extruded out from the slit 31. At this time, the plane bearing 50 (especially, the portion adjacent to the slit 31) acts as a spring, and the resistance to the flow is provided by the oil. As a result, the vibrations of the rotating shaft 10 are substantially attenuated. As the width of the slit 31 partially changes, the oil in the oil supply conduit 33 is suctioned via the oil inlet ports 32 and suitably filled into the slit 31.
As described above, by providing the slit 31 in the plane bearing 50, the damping effect can be obtained.
For the purpose of reduction of the rotational load and/or prevention of the damage, the open end of the slit 31 is preferably not formed at the inner surface 50a, which is as the slip surface, of the plane bearing 50. The open end of the slit 31 is preferably formed at the side surface and the outer surface 50b of the plane bearing 50. The oil can be used as lubricating agent and can be provided to the slip surface by use of the open end of the slit 31.
Alternatively, in the embodiment shown in
As shown in
An oil supply passage 41, which is in fluid communication with an oil supply means (not shown in Figure), is formed in the housing 40. An oil supply conduit 33 is formed on the outer surface 60b of the collar 60 over the entire area in the circumferential direction. A plurality of oil inlet ports 32 are provided in the oil supply conduit 33 and disposed at substantially equally angular space apart. The oil inlet ports 32 respectively have a depth that extends from the base point on the outer surface 60b of the collar 60 and reaches the slit 31. In this case, the oil inlet port(s) 32 is formed so as to reach the inner surface 22a of the collar 60, therefore, the oil from the oil inlet port(s) 32 can also be used as lubricant agent for the rolling element bearing 20. Oil (viscous fluid) is supplied to the slit 31 via the oil supply passage 41, the oil supply conduit 33, and the oil inlet ports 32. The slit 31 is filled with the oil.
Here, the damper element comprises the slit 31 that is formed in the collar 60, the oil inlet ports 32, the oil, and the like.
In the damper element having the slit 31 formed in the collar 60, as the vibrations from the rotating shaft 10 are transmitted to the collar 60, the portion adjacent to the slit 31 is elastically deformed against the spring force and the width of the slit 31 narrows in the radial direction. As the width of the slit 31 partially narrows, the inner oil at the part moves, and a part of the oil is extruded out from the slit 31. At this time, the collar 60 (especially, the portion adjacent to the slit 31) acts as a spring, and the resistance to the oil is provided by the oil. As a result, the vibrations of the rotating shaft 10 are substantially damped. As the width of the slit 31 partially changes, the oil in the oil supply conduit 33 is suctioned off via the oil inlet ports 32 and suitably filled into the slit 31.
As described above, by providing the slit 31 in the collar 60, the damping effect can be obtained.
In the embodiment in which the slit 31 is provided on the collar 60, the open end of the slit 31 can be formed at the inner surface 60a of the collar 60, or the open end of the slit 31 can be formed at the outer surface 60b of the collar 60.
Each of the fan/low-pressure compressor 202, high-pressure compressor 204, high-pressure turbine 206, and low-pressure turbine 207 includes: a rotor having blades (rotor blades) 214 that are provided on the outer circumference of each of rotary drums 210, 211, 212, and 213 and are circumferentially spaced apart from each other; and a stator having vanes (not shown in Figure) that are provided on the inner circumference of each of annular casings 215, 216, 217, and 218 as a base and are circumferentially spaced apart from each other.
In the fan/low-pressure compressor 202 and the high-pressure compressor 204, a working fluid flows in a passage between the rotary drums 210 and 211 and the casings 215 and 216 along the axial direction, and the pressure thereof increases along the flow direction. In the high-pressure turbine 206 and the low-pressure turbine 207, the working fluid flows in a passage between the rotary drums 212 and 213 and the casings 217 and 218 along the axial direction, and the pressure thereof decreases along the flow direction.
The above-described damper element of the present invention can be applied to, for example, bearings 250 of the rotary drums 210, 211, 212, 213. According to the gas-turbine engine, due to the damping effect, high performance can be obtained.
While preferred embodiments of the invention have been described and illustrated above, it should be understood that these are exemplary of the invention and are not to be considered as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the spirit or scope of the present invention. Accordingly, the invention is not to be considered as being limited by the foregoing description, and is only limited by the scope of the appended claims.
Number | Date | Country | Kind |
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P2005-242428 | Aug 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/315995 | 8/14/2006 | WO | 00 | 2/22/2008 |