The present invention relates to a bearing device, a bearing unit, and a rotary machine.
The present application claims the right of priority to Japanese Patent Application No. 2009-159852 filed on Jul. 6, 2009, in Japan, with the content cited herewith.
Conventionally, bearing devices such as a thrust bearing and a journal bearing are placed at various sites for supporting a rotating shaft (rotary shaft) of a large rotary machine such as a steam turbine, a gas turbine and a compression machine.
In recent years, in order to attain high output power from a turbine, a rotor blade (moving blade) disposed on a turbine rotor is made long (large in diameter of the rotor) and the number of blades has increased. Accordingly, a rotating shaft is increased in length and weight. Thus, a turbine rotor is increased in weight and the rotating shaft is increased in length, thus resulting in possible deformation of the rotating shaft.
Here,
Patent Document 1: Japanese Published Unexamined Patent Application No. 2002-310142
Moreover, in the conventional thrust bearing 510, as shown in
Further, in general, a turbine rotor is provided with multiple turbine moving blades along the axial direction and configured in such a manner that a turbine stationary blade formed on a turbine casing or the like, is placed between adjacent turbine moving blades. Therefore, where the shaft center O of the rotating shaft is inclined by deformation or the like, of a rotating shaft, the center of gravity of the thrust collar 512 is deviated axially in the thrust bearing 510 as shown in
The present invention is made in view of the above situation, and an object of the present invention is to provide a bearing device, a bearing unit and a rotary machine capable of providing the function as a bearing even when a rotating shaft is inclined.
In order to solve the above problem, a bearing device of the present invention is provided with bearing pads placed around a rotating shaft to support a thrust collar and carrier rings, each of which houses the bearing pads and is supported by a casing. A supported surface which is supported by the casing on the carrier ring is a curved surface which is raised at least along one direction orthogonal to the rotating shaft at a substantially constant curvature around the center of gravity of the thrust collar.
The bearing device of the present invention is able to prevent the thrust collar from deviating from the center of gravity thereof due to the fact that the carrier ring moves rotationally around the center of gravity of the thrust collar when the shaft center of the rotating shaft is inclined by deformation or the like, of the rotating shaft. Therefore, even when the turbine rotor is increased in diameter and shaft length to deform the rotating shaft, thereby resulting in an inclination of the rotating shaft the carrier ring is able to follow the inclination, and the bearing device is able to function as a bearing.
Further, since the thrust collar will not deviate from the center of gravity, a turbine is able to fully exhibit the performance. Therefore, it is possible to attain high output power of the turbine.
In the bearing device of the present invention, it is preferable that the carrier ring can be divided into a first member having a housing part for housing the bearing pads and a second member having the supported surface.
In the bearing device of the present invention, the carrier ring is improved in manufacturing, assembling and maintenance properties. As described above, since the carrier ring can be divided into the first member and the second member, it is possible to manufacture the respective members separately without using large processing equipment. Further, since the carrier ring can be divided into a plurality of members, these members can be easily transported and assembled and can also be exchanged individually.
A first mode of the bearing unit of the present invention is a bearing unit which is provided with the bearing device of the above-described present invention and a casing having a supporting surface for supporting the supported surface. Also, lubricating oil can be supplied between the supported surface of the carrier ring and the supporting surface of the casing.
In the first mode of the bearing unit of the present invention, it is possible to decrease the frictional coefficient between the supported surface of the carrier ring and the supporting surface of the casing. Therefore, the carrier ring (bearing device) can be improved in follow-up performance when the rotating shaft is inclined.
In the first mode of the bearing unit of the present invention, it is preferable that the lubricating oil can be supplied by branching from a lubricating-oil supplying mechanism for supplying the lubricating oil to the bearing pads.
In the first mode of the bearing unit of the present invention, the existing lubricating-oil supplying mechanism can be commonly used to simplify a lubricating-oil supplying system.
In the first mode of the bearing unit of the present invention, it is preferable that the bearing unit is further provided with a high-pressure pump capable of supplying high-pressure lubricating oil between the supported surface of the carrier ring and the supporting surface of the casing and that an oil groove through which the high-pressure lubricating oil can flow is formed on the supported surface.
In the first mode of the bearing unit of the present invention, the supported surface of the carrier ring is allowed to float more effectively against the supporting surface of the casing due to static pressure. Therefore, a frictional coefficient between the supported surface of the carrier ring and the supporting surface of the casing is further decreased to further improve the follow-up performance of the carrier ring when the rotating shaft (thrust collar) is inclined.
In the first mode of the bearing unit of the present invention, it is preferable that the supported surface is formed in the shape of a spherical surface and the oil groove is formed along the circumferential direction so as to be substantially equal in distance from the center of the rotating shaft.
In the first mode of the bearing unit of the present invention, the high-pressure lubricating oil is supplied substantially uniformly along the circumferential direction of the supported surface. Therefore, oil pressure can be made substantially uniform as a whole and the carrier ring is allowed to float against the casing in a well-balanced manner.
A second mode of the bearing unit of the present invention is provided with the bearing device of the above-described present invention, a casing having a supporting surface for supporting the supported surface, and a ball bearing disposed between the supported surface of the carrier ring and the supporting surface of the casing.
In the second mode of the bearing unit of the present invention, rolling contact can be attained between the supported surface of the carrier ring and the supporting surface of the casing, thus making it possible to decrease a frictional coefficient between the supported surface and the supporting surface. Therefore, the carrier ring (bearing device) can be improved in follow-up performance when the rotating shaft is inclined.
Further, a rotary machine of the present invention is provided with the bearing unit of the above-described present invention, a rotating shaft placed at the shaft center of the bearing unit, and a thrust collar which is formed so as to protrude outward in the radial direction on the rotating shaft, thereby restricting movement in an axial direction of the rotating shaft.
In the rotary machine of the present invention, the thrust collar can be prevented from deviating from the center of gravity thereof due to the fact that the carrier ring moves rotationally around the center of gravity of the thrust collar even when the rotating shaft is deformed or the like, and the shaft center of the rotating shaft is inclined. Therefore, when a turbine rotor is increased in diameter and shaft length to deform the rotating shaft, resulting in inclination of the rotating shaft, the carrier ring is able to follow up the inclination and exhibit the function as a bearing.
According to the present invention, even when the rotating shaft is deformed or the like, and the shaft center of the rotating shaft is inclined, the carrier ring moves rotationally around the center of gravity of the thrust collar. Thus, it is possible to prevent the thrust collar from deviating from the center of gravity. Therefore, when the turbine rotor is increased in diameter and shaft length to deform the rotating shaft, resulting in inclination of the rotating shaft, the carrier ring is able to follow up the inclination and exhibit the function as a bearing.
Next, a description will be given of the steam turbine (rotary machine) of the first embodiment of the present invention with reference to
As shown in
The turbine rotor 2 is housed in a turbine casing (not shown), and multiple turbine moving blades (not shown) are disposed in a protruding manner on an outer circumferential surface of the rotating shaft 3 of the turbine rotor 2 outward in the radial direction, with spacing kept along the axial direction D1. Multiple turbine stationary blades (not shown) are disposed toward the rotating shaft 3 so as to be placed alternately with the turbine moving blades in the axial direction D1 from the turbine casing.
Each of the journal bearing devices 4 is disposed outside on the both ends of the turbine rotor 2 on the rotating shaft 3 in the axial direction. Further, the thrust bearing device 10 is disposed in the vicinity of one of the journal bearing devices 4.
According to the thus configured steam turbine 1, steam introduced into the turbine casing via a steam pipe (not shown) from a steam source (not shown) flows between the turbine moving blades of the turbine rotor 2 and the turbine stationary blades in the axial direction D1. Thereby, the rotating shaft 3 is rotated and driven at the center of the axial line O and able to output rotary power.
Next, a description will be given of the thrust bearing device 10 disposed on the steam turbine 1.
As shown in
In other words, the thrust bearing device 10 is provided with the multiple bearing pads (12 pads in the present embodiment) 13 for supporting the thrust collar 12 formed on the rotating shaft 3 and the carrier rings 15, each of which houses the bearing pads 13. Among the multiple bearing pads 13, half of the bearing pads 13 are placed so as to face the one edge surface 12a of the thrust collar 12, while the remaining half of the bearing pads 13 is placed so as to face the other edge surface 12b of the thrust collar 12. The number of bearing pads 13 is not limited to the number given in the present embodiment and may be set appropriately depending on the size of the embodiment.
As shown in
In other words, the housing part 14 is a recessed part formed on an edge surface of the carrier ring 15 facing the edge surface 12a (or 12b) of the thrust collar 12. Each of the bearing pads 13 is formed substantially in the shape of a fan when viewed in the axial direction of the rotating shaft 3. In the present embodiment, six bearing pads 13 are placed around the rotating shaft 3 inside the housing part 14. The bearing pads 13 are supported by the pivots 16 placed on a bottom surface 14a of the housing part 14 so as to be positioned substantially equal in distance from the rotating shaft 3 and also from an inner circumferential surface of the housing part 14.
The interior of the housing part 14 acts as an oil tank into which lubricating oil is filled. In a state in which the lubricating oil is filled into the oil tank, each of the bearing pads 13 supports the thrust collar 12 via the lubricating oil, by which the rotating shaft 3 can be supported in the axial direction D1 so as to rotate freely.
In the carrier ring 15, the one end side in the axial direction is provided with the housing part 14, while the other edge surface 15a side in the axial direction is formed in the shape of a spherical surface protruding outward in the axial direction with respect to the thrust collar 12. A casing 20 is disposed on the other edge surface 15a side of the carrier ring 15. One edge surface 20a of the casing 20 in the axial direction is formed in the shape of a recessed spherical surface so as to be substantially in contact with the other edge surface 15a of the carrier ring 15. That is, the other edge surface 15a of the carrier ring 15 is able to slide along the one edge surface 20a of the casing 20. Therefore, the one edge surface 20a of the casing 20 acts as a supporting surface, while the other edge surface 15a of the carrier ring 15 acts as a supported surface. In addition, the thrust bearing device 10 and the casing 20 is configured as a bearing unit 30. Further, the carrier ring 15 is formed with SC (casting steel) or SF (forging steel) or the like, for example.
In other words, the surface 15a of the carrier ring 15 facing an axial end of the rotating shaft 3 is formed in the shape of a spherical surface protruding outward in the axial direction of the rotating shaft 3. The casing 20 is disposed outside the carrier ring 15. The surface 20a facing the carrier ring 15 of the casing 20 is formed in the shape of a recessed surface corresponding to the spherical surface 15a of the carrier ring 15. That is, the surface 20a of the casing 20 acting as the supporting surface is substantially in contact with the surface 15a of the carrier ring 15 acting as the supported surface.
Here, the other edge surface 15a of the carrier ring 15 and the one edge surface 20a of the casing 20 are formed in the shape of a spherical surface having a radius of substantially constant curvature around the center of gravity G of the thrust collar 12. That is, each of the edge surfaces 15a of the carrier ring 15 placed on both sides of the thrust collar 12 is formed in the shape of a raised curved surface having a radius of substantially constant curvature around the center of gravity G of the thrust collar 12. Each of the edge surfaces 20a of the casing 20 placed outside the carrier rings 15, 15 is formed in the shape of a recessed curved surface having a radius of substantially constant curvature around the center of gravity G of the thrust collar 12. The other edge surface 15a of the carrier ring 15 is able to slide along the one edge surface 20a of the casing 20 around the center of gravity G of the thrust collar 12.
According to the present embodiment, in association with the steam turbine 1 which is increased in output power and size, the turbine rotor 2 is accordingly increased in shaft length and diameter. Therefore, even when the rotating shaft 3 is deformed or the like, and the axial line O of the rotating shaft 3 is inclined, the carrier rings 15 move rotationally around the center of gravity G of the thrust collar 12, thus making it possible to prevent the thrust collar 12 from deviating from the center of gravity G thereof. Therefore, even when the axial line O of the rotating shaft 3 is inclined, the carrier rings 15 are able to follow up the inclination. Thereby, it is possible to prevent contact of the thrust collar 12 with the bearing pads 13, that is, an excessively pressed state. Therefore, the thrust bearing device 10 is able to function as a bearing, even when the axial line O of the rotating shaft 3 is inclined. It is also possible to increase the product life cycle of the thrust bearing device 10.
Further, in the steam turbine 1, since the thrust collar 12 is free of any deviation from the center of gravity G thereof, the steam turbine 1 is able to fully exhibit the performance despite deformation or the like, of the rotating shaft 3. Therefore, steam turbine 1 can be increased in output power.
Next, a description will be given of a steam turbine (rotary machine) of the second embodiment of the present invention with reference to
As shown in
According to the present embodiment, the same working effect as the first embodiment can be obtained and the carrier ring 115 can be improved in manufacturing, assembling and maintenance properties. For example, the carrier ring 115 is divided into the first member 131 and the second member 132, by which the respective members can be easily processed without using large processing equipment. These members can be made smaller than a case where the members are configured in an integral manner, and they can be transported, installed and assembled easily. Further, during maintenance, only one of the first member 131 and the second member 132 can be replaced.
Next, a description will be given of a steam turbine (rotary machine) of the third embodiment of the present invention with reference to
As shown in
More specifically, a lubricating oil supplying mechanism 40 which has an oil pump 41 for supplying lubricating oil into a housing part 14 of the carrier ring 215 and an oil pipe 42 for coupling the oil pump 41 to the housing part 14 is disposed. Further, in the present embodiment, the oil pipe 42 is branched midway and a branched oil pipe 43 is opened on the supported surface 215a of the carrier ring 215 by penetrating through the carrier ring 215. That is, the lubricating oil can be supplied between the supported surface 215a of the carrier ring 215 and the supporting surface 20a of the casing 20.
According to the present embodiment, the same working effect as the first embodiment can be obtained. Further, the lubricating oil can be supplied between the supported surface 215a of the carrier ring 215 and the supporting surface 20a of the casing 20, thus making it possible to decrease a frictional coefficient between the supported surface 215a and the supporting surface 20a. Therefore, where the rotating shaft 3 is deformed and the axial line O of the rotating shaft 3 is inclined, the carrier ring 215 is allowed to move rotationally smoothly with respect to the casing 20. That is, the carrier ring 215 can be improved in terms of follow-up performance.
Further, the present embodiment is configured in such a manner that the oil pipe is branched from the lubricating oil supplying mechanism 40 for supplying the lubricating oil to the housing part 14 which houses the bearing pads 13, thereby supplying the lubricating oil between the supported surface 215a of the carrier ring 215 and the supporting surface 20a of the casing 20. Therefore, the lubricating oil supplying mechanism 40 can be used commonly to simplify a system of supplying the lubricating oil.
Next, a description will be given of a steam turbine (rotary machine) of the fourth embodiment of the present invention with reference to
As shown in
More specifically, a high-pressure lubricating oil supplying mechanism 340 which has a high-pressure oil pump 341 for supplying the high-pressure lubricating oil between the supported surface 315a of the carrier ring 315 and the supporting surface 20a of the casing 20 and an oil pipe 343 for coupling the high-pressure oil pump 341 to the carrier ring 315 is disposed. In addition, the high-pressure lubricating oil supplying mechanism 340 is disposed separately from the lubricating oil supplying mechanism 40 of the third embodiment. Further, the oil pipe 343 is opened on the supported surface 315a of the carrier ring 315 by penetrating through the carrier ring 315.
Further, as shown in
According to the present embodiment, the same working effect as the first embodiment can be obtained. Further, the high-pressure lubricating oil is supplied between the supported surface 315a of the carrier ring 315 and the supporting surface 20a of the casing 20, by which the supported surface 315a of the carrier ring 315 is allowed to float more effectively by static pressure effects against the supporting surface 20a of the casing 20. Therefore, it is possible to further decrease a frictional coefficient between the supported surface 315a of the carrier ring 315 and the supporting surface 20a of the casing 20 and also to improve the follow-up performance of the carrier ring 315 when the rotating shaft 3 is inclined.
Further, since the oil groove 345 is formed on the supported surface 315a of the carrier ring 315, the high-pressure lubricating oil can be supplied substantially uniformly along the circumferential direction of the supported surface 315a to attain a substantially uniform oil pressure as a whole. Also, the carrier ring 315 is allowed to float against the casing 20 in a well-balanced manner.
Next, a description will be given of a steam turbine (rotary machine) of the fifth embodiment of the present invention with reference to
As shown in
According to the present embodiment, rolling contact can be attained between the supported surface 15a of the carrier ring 15 and the supporting surface 20a of the casing 20 to decrease the frictional coefficient between the supported surface 15a and the supporting surface 20a. Therefore, the carrier ring 15 can be improved in follow-up performance when the axial line O of the rotating shaft 3 is inclined.
The present invention shall not be limited to the above-described embodiments but includes various modifications of the above-described embodiments without departing from the gist of the present invention. That is, specific structures and configurations described in the embodiments are merely examples and can be modified whenever necessary.
For example, in the present embodiment, a description has been made for a case where the supported surface of the carrier ring is formed in the shape of a spherical surface. With consideration given to only deformation in one direction, for example, the supported surface of the carrier ring may be formed in the shape of a cylinder. In this case, a circular-arc part of the cylindrical shape can be placed so as to move rotationally in a perpendicular direction, by which the circular-arc part is able to follow up the deformation of a rotor. Further, the carrier ring is formed in the shape of a cylinder, and high-pressure lubricating oil is supplied between the supported surface of the carrier ring and the supporting surface of the casing. In this case, an annular oil groove is formed to supply the high-pressure lubricating oil so as to give substantially a uniform pressure, by which the supported surface of the carrier ring is allowed to float more effectively by static pressure effects against the supporting surface of the casing.
Further, in the present embodiment, a description has been made for a case where a steam turbine is used as a rotary machine. The present invention shall not be limited to the steam turbine but can be adopted for a thrust bearing device used in a gas turbine and a compression machine.
The present invention relates to a bearing device, a bearing unit and a rotary machine. According to the bearing device, the bearing unit and the rotary machine of the present invention, even when the rotating shaft is deformed and inclined, it is possible to exhibit the function as a bearing.
Number | Date | Country | Kind |
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2009-159852 | Jul 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/004283 | 6/29/2010 | WO | 00 | 12/29/2011 |