The present invention relates to a bearing device for a radial piston machine such as a radial piston motor or a radial piston pump.
As a conventional radial piston machine, a hydraulic radial piston motor described in JP 2008-196410 A is known. This hydraulic radial piston motor includes a cam ring having an approximately waveform cam face on its inner circumference, in which cam ring a rotor (cylinder block) is arranged, and an output shaft is coupled to the rotor. A plurality of radially extending cylinders are arranged in line in a circumferential direction in the rotor, and each of the cylinders has a cylinder port with which the cylinder communicates. One piston is arranged in each of the cylinders so as to be able to reciprocate therein, and the piston holds a roller which rolls on the cam face of the cam ring. The roller has a cylindrical shape, and is supported by a semi-cylindrical (partially cylindrical) bearing mounted on the piston so that the axis of the cylindrical shape is parallel to the rotational axis of the rotor.
The roller rolls along the cam face while a plurality of pistons reciprocate, whereby the rotor rotates about the rotational axis, so that rotational driving force can be obtained from an output shaft.
Further, the piston has a semi-cylindrical (partially cylindrical) bearing holding surface, on which the semi-cylindrical (partially cylindrical) bearing is mounted (see JP 2008-196410 A). As a half bearing, a bearing composed of a steel back metal layer and a slide layer is used (see JP 2012-122498 A, for example).
Both circumferential end faces of the half bearing are constrained by step surfaces which are formed on both circumferential sides of the bearing holding surface of the piston so as to protrude radially inward, so that the half bearing does not rotate in the bearing holding surface of the piston when supporting the roller (see FIGS. 1 and 2 of JP 2009-531596 A, FIG. 3 of JP S62-058064 A, etc.).
It is also proposed to provide rectangular recessed portions on both axial sides of the bearing holding surface of the piston, and provide rectangular projecting portions, which is adapted to the recessed portions, on both axial sides of the half bearing, so that the recessed portions engage the projecting portions when the half bearing is mounted on the bearing holding surface of the piston, thereby preventing rotation of the half bearing in the bearing holding surface of the piston (see FIGS. 3c, 4b, and 4c of WO 2016/097230 A).
In the case of the conventional bearing devices (JP 2008-196410 A, JP 2012-122498 A, JP 2009-531596 A, JP S62-058064 A) in which both circumferential end faces of the half bearing are constrained by a constraining means such as the step surface of the piston, slight sliding occurs between an outer circumferential surface (surface of the back metal layer made of an Fe alloy) of the half bearing and a bearing holding surface of the piston during operation, and therefore fretting damage tends to be caused on the outer circumferential surface of the half bearing.
Further, in the case of the conventional bearing device (WO 2016/097230 A) in which rectangular recessed portions are provided on both axial sides of the bearing holding surface of the piston, and rectangular projecting portions adapted to the recessed portions are provided on both axial sides of the half bearing, so that the recessed portions engage the projecting portions, the projecting portions provided in the half bearing are deformed as to rise on an inner circumferential surface side of the half bearing during operation. Therefore, the surfaces of the projecting portions strongly contact with the surface of the roller, and damage tends to be caused.
Accordingly, an object of the present invention is to provide a bearing device for a radial piston machine, which does not easily cause damage resulting from fretting between an outer circumferential surface of a half bearing supporting a roller and a bearing holding surface of a piston, or damage resulting from deformation of the half bearing.
In order to achieve the above object, the present invention provides a bearing device for a radial piston machine, comprising:
a cam ring having a cam face on a radially inner side thereof;
a rotor rotatably supported in the cam ring and having a plurality of cylinders formed radially with respect to a rotational axis of the rotor;
a cylindrical piston arranged slidably in the cylinder;
a cylindrical roller arranged at an axial end of the piston on a cam ring side, a rotational axis of the roller being arranged parallel to the rotational axis of the rotor so that the roller rolls on the cam face; and
a half bearing arranged between the piston and the roller, the half bearing being composed of a slide layer forming an inner circumferential surface for supporting the roller and a steel back metal layer forming an outer circumferential surface held by the piston, wherein:
the piston comprises, at the axial end on the cam ring side, a recessed holding surface of partial cylindrical shape for holding the half bearing, and holding side surfaces formed on both axial sides of the recessed holding surface;
each holding side surface comprises: a ridge portion extending in a radial direction of the recessed holding surface and an axial direction of the piston, and having an arc-shaped or elliptic-arc-shaped profile in a cross section perpendicular to the axial direction of the piston so as to protrude toward a radially inner side of the piston; and side surface portions expanding on both sides of the ridge portion in a circumferential direction of the piston;
the half bearing comprises: a partially cylindrical portion of partially cylindrical shape circumferentially extending between both circumferential end faces of the half bearing, the partially cylindrical portion having the same axial length as those of the circumferential end faces over the entire circumferential direction of the half bearing, and thereby defining axial end faces on both axial sides thereof that extend in a plane perpendicular to the axial direction of the half bearing; and a protruding portion extending toward an axially outer side from each of the axial end faces of the partially cylindrical portion, and formed over the entire circumferential direction of the half bearing integrally with the partially cylindrical portion;
each of the protruding portions comprises a protruding portion end face facing toward the axially outer side; and
the protruding portion end face comprises: a central recessed surface located at a circumferential center of the half bearing and recessed toward an axially inner side of the half bearing; two support recessed surfaces located on both circumferential sides of the central recessed surface and each formed into an arc shape or an elliptic arc shape so as to correspond to the profile of the ridge portion; and two tilted surfaces located on both circumferentially outer sides of the two support recessed surfaces and extending up to the circumferential end faces, the two tilted surfaces being formed so that an axial protrusion amount of each of the tilted surfaces from the axial end face becomes smaller from a support recessed surface side toward a circumferential end face side, so that only the two support recessed surfaces of the protruding portion end face are in contact with the ridge portion of the piston while the central recessed surface and the tilted surfaces are not in contact with any of the ridge portion and the side surface portion.
In one embodiment of the present invention, the two support recessed surfaces and the central recessed surface may have, as a whole, a circumferential length corresponding to an angle of circumference of 40 to 70° of the half bearing.
Further, in one embodiment of the present invention, the central recessed surface may have a circumferential length which is 25 to 75% of the circumferential length of the two support recessed surfaces and the central recessed surface as a whole.
Still further, in one embodiment of the present invention, the protruding portion end face may further have a parallel surface between the tilted surface and the support recessed surface, that has a constant axial protrusion amount from the axial end face.
Still further, in one embodiment of the present invention, a bearing wall thickness in the protruding portion of the half bearing may be smaller than a bearing wall thickness in the partially cylindrical portion.
Hereinafter, embodiments of the invention of the present application will be described with reference to the drawings.
The cam face 31 of the cam ring 3 has eight cam lobes 32 arranged circumferentially at equal intervals (equal pitch) as illustrated in
The rotor 2 has six cylinders 21 arranged circumferentially at equal intervals (equal pitch) as illustrated in
One piston 5 is fitted into each of the six cylinders 21 so as to be able to reciprocate therein, and the piston 5 holds, via a half bearing 6, a roller 4 which rolls on the cam face 31 of the cam ring 3. The roller 4 has a cylindrical shape, and is held by the piston 5 in such a way that an axis X4 of the roller 4 is parallel to a rotational axis X2 of the rotor 2. A plurality of the pistons 5 reciprocate, and the roller 4 rolls along the cam face 31, whereby the rotor 2 rotates about the rotational axis X2, and thereby rotational driving force from the output shaft 9 can be obtained.
The pistons 5 is formed into a substantially cylindrical shape as illustrated in
Further, a circumferential groove 57 for attachment of a non-illustrated piston ring is formed in the outer circumferential surface 51 of the piston 5.
An opening 53 for receiving the roller 4 via the half bearing 6 is formed in the axial outer end face 52 of the piston 5. Specifically, the opening 53 includes a recessed holding surface 54 formed into a corresponding partially cylindrical shape in order to hold the partially cylindrical half bearing 6 described later, and holding side surfaces 55 formed on both axial sides of the recessed holding surface 54. The axis of the recessed holding surface 54 is set to be orthogonal to the axial direction of the piston 5.
In the present embodiment, the circumferential length of the recessed holding surface 54 is set to a length corresponding to an angle of circumference of 180°. However, the circumferential length of the recessed holding surface 54 is not limited to thereto, and may be set to a length corresponding to an angle of circumference of 120° at the minimum, and an angle of circumference of 220° at the maximum.
Specifically, each of the holding side surfaces 55 includes a ridge portion 550 which extends parallel to the axial direction of the piston 5 at a position corresponding to a circumferential center of the recessed holding surface 54, has an arc-shaped section perpendicular to the axial direction of the piston 5, and thereby protrudes toward a radially inner side of the piston 5, and side surface portions 551 which extend on both sides of the ridge portion 550 in the circumferential direction of the piston 5, and are formed to have a constant wall thickness up to the outer circumferential surface 51 of the piston 5. It should be noted that the arc shape in the section of the ridge portion 550 does not mean a geometrically strict arc, and may be an elliptic arc or a substantially arc shape.
Further, the ridge portion 550 is formed over the full length of each of the holding side surfaces 55 in the axial direction of the piston 5 in the present embodiment, but is not limited thereto, and the length of the ridge portion 550 from the recessed holding surface 54 may be smaller than the full length of the holding side surfaces 55.
Still further, the width of the ridge portion 550 in the circumferential direction of the piston 5 is constant over the axial direction of the piston 5 in the present embodiment, but is not limited thereto, and may change along the axial direction of the piston 5.
Still further, the ridge line of the ridge portion 550 is formed to extend parallel to the axial direction of the piston 5 in the present embodiment, but is not limited thereto, and may be formed to be slightly tilted (2° or less) relative to the axial direction of the piston 5, that is, toward the radially outer side of the piston 5.
Still further, the surface of each of the side surface portions 551 is also formed to extend parallel to the axial direction of the piston 5 in the present embodiment, but is not limited thereto, and each of the side surface portions 551 may be formed to be slightly tilted (2° or less) relative to the axial direction of the piston 5, that is, toward the radially outer side of the piston 5.
Still further, the wall thickness between each of the side surface portions 551 and the outer circumferential surface 51 of the piston 5 is constant over the circumferential direction of the piston 5 in the present embodiment, but may be maximal at a position adjacent to the ridge portion 550 and decrease in the circumferential direction toward a position connecting to the recessed holding surface 54.
Next, the configuration of the half bearing 6 is described by use of
Hypoeutectoid steel or stainless steel with a carbon content of 0.05 to 0.25 percent by mass can be used as the steel back metal layer 6a. As the slide layer 6b, a composition can be used which mainly contains one or more kinds of synthetic resins selected from the group consisting of PEEK (polyether ether ketone), polytetrafluoroethylene (PTFE), polyimide (PI), and polyamide-imide (PAI), and which includes a solid lubricant such as graphite MoS2, WS2, or h-BN, carbon fiber or metal compound fiber which increases the strength of the slide layer, and a filler such as CaF2, CaCo3, barium sulfate, iron oxide, calcium phosphate, or SnO2. Moreover, a porous sintered portion of a copper alloy or the like may be provided on the surface of the steel back metal layer 6a in order to improve the joining of the steel back metal layer 6a and the slide layer 6b.
The half bearing 6 according to the present embodiment has a partially cylindrical portion 60 having a partially cylindrical shape circumferentially extending between both circumferential end faces 65, 65, and the partially cylindrical portion 60 has the same axial length as the axial length of the circumferential end face 65 over the entire circumferential direction of the half bearing 6, and therefore define, on both axial sides thereof, (virtual) axial end faces 63, 63 extending in a plane perpendicular to the axial direction of the half bearing 6 (
As illustrated in
A common center C1 of the arcs of the two support recessed portions 642b and a center C2 of the arc of the central recessed surface 642a are located on a line which passes a circumferential center CL of the half bearing 6 and is parallel to the axis of the half bearing 6.
A most recessed part (deepest point) A1 of the central recessed surface 642a is located preferably in the same plane as each of the (virtual) axial end faces 63 of the partially cylindrical portion 60, but the deepest point A1 may be located on the axially outer side relative to each of the axial end faces 63.
A radius R2 of the arc of the central recessed surface 642a is smaller than a radius R1 of the arc of each of the support recessed portions 642b.
It should be noted that each of the arc shapes of each of the support recessed portions 642b and the central recessed surface 642a may not be a geometrically strict arc, and may be an approximate arc shape.
The two support recessed surfaces 642b, 642b and the central recessed surface 642a have a circumferential length L1, as a whole, along the circumferential direction of the half bearing 6, and the circumferential length L1 is preferably a length corresponding to an angle of circumference of 40 to 70° of the half bearing 6 (on the outer circumferential surface 61).
Moreover, the central recessed surface 642a alone has a circumferential length L2 along the circumferential direction of the half bearing 6 (on the outer circumferential surface 61), and the circumferential length L2 is preferably 25 to 75% of the circumferential length L1 of the two support recessed surfaces 642b, 642b and the central recessed surface 642a (on the outer circumferential surface 61) as a whole.
It should be noted that the circumferential length L1 of the two support recessed surfaces 642b, 642b and the central recessed surface 642a as a whole, and the circumferential length L2 of the central recessed surface 642a are constant in the radial direction of the half bearing 6 in the present embodiment, but may be configured to decrease from the outer circumferential surface 61 side toward the inner circumferential surface 62 side when the half bearing 6 is formed by bending a bimetal, for example.
Further, the bearing wall thickness of the protruding portion 64 of the half bearing 6 is the same as the bearing wall thickness of the partially cylindrical portion 60 of the half bearing 6 in the present embodiment, but a bearing wall thickness T2 of the protruding portion 64 may be smaller than a bearing wall thickness T1 of the partially cylindrical portion 60 (see
The half bearing 6 has the outer circumferential surface 61 in the partially cylindrical portion 60 attached and held to the recessed holding surface 54 formed in the piston 5. As illustrated, in this held state, circumferential end faces 65, 65 of the half bearing 6 are not in contact with the piston 5.
Meanwhile, according to the present invention, only the two support recessed portions 642b of the protruding portion 64 are adapted to be in contact with the piston 5, more specifically, the ridge portion 550 of the piston 5, and the central recessed surface 642a and the tilted surfaces 642c of the protruding portion 64 are not in contact with each of the holding side surfaces 55 of the piston 5.
The inner circumferential surface (slide surface) 62 of the half bearing 6 bears the outer circumferential surface of the roller 4 which rotates by rolling on the cam face 31. The load applied to the inner circumferential surface (slide surface) 62 of the half bearing 6 from the roller 4 always changes, is maximized when the piston 5 is at the bottom dead center, and is minimized when the piston 5 is at the top dead center. Moreover, the load from the roller 4 is mainly applied to the vicinity of the circumferential center of the half bearing 6.
Meanwhile, in a conventional bearing device (see JP 2008-196410 A, JP 2012-122498 A, JP 2009-531596 A, JP S62-058064 A), a circumferential end face of a half bearing is in contact with a constraining means (i.e., radially inwardly protruding step surfaces formed on both circumferential sides of a recessed holding surface of a piston) formed in the piston, whereby circumferential movement is restricted. Thus, while the piston moves from the bottom dead center to the top dead center (
When the half bearing is pressed to the circumferential end face side on the front side in the rotation direction of the roller as described above, the circumferential elastic deformation amount becomes large particularly in the vicinity of the circumferential center of the half bearing, and therefore reciprocating slip is repeated between the outer circumferential surface of the half bearing and the recessed holding surface of the piston.
If the reciprocating slip is repeated, the outer circumferential surface of a back metal layer made of an Fe alloy becomes high in temperature and is oxidized at the circumferential center of the half bearing, and abrasion powder (Fe2O3) dropping from the outer circumferential surface of the back metal layer is brought between the outer circumferential surface of the back metal layer of the half bearing and the recessed holding surface of the piston. Since the oxidized abrasion powder (Fe2O3) is harder than the Fe alloy of the back metal layer, further repetition of the reciprocating slip causes fretting damage due to the oxidized abrasion powder, and the outer circumferential surface of the back metal layer of the half bearing (particularly, the outer circumferential surface of the back metal layer in the vicinity of the circumferential center) and/or the recessed holding surface of the piston are damaged.
In the half bearing 6 according to the present invention, only the two support recessed portions 642b of the protruding portion end face 642 of the protruding portion 64 are in contact with the ridge portion 550 of the piston 5, so that the circumferential movement of the half bearing 6 in the recessed holding surface 54 of the piston 5 is restricted. Since the circumferential movement of the half bearing 6 is restricted at the circumferential center thereof in this way, the circumferential elastic deformation amount of the half bearing 6 in the recessed holding surface 54 of the piston 5 (particularly, the circumferential elastic deformation amount of the half bearing 6 in the vicinity of the circumferential center) becomes small during operation of a radial piston machine. Therefore, reciprocating slip between the outer circumferential surface 61 of the half bearing 6 and the recessed holding surface 54 of the piston 5 becomes small, and fretting damage is prevented.
Further, as described above, the circumferential movement of the half bearing 6 in the recessed holding surface 54 of the piston 5 is restricted by the contact of the two support recessed portions 642b of the protruding portion 64 of the half bearing 6 with the ridge portion 550 of the piston 5. However, since the contact surfaces are tilted relative to the direction (i.e., the circumferential direction) of the load applied to the half bearing 6 from the roller 4, part of the load applied to the protruding portion 64 is consumed by slip between the contact surfaces, and therefore the elastic deformation amount of the protruding portion 64 becomes small.
Moreover, the central recessed surface 642a formed between the two support recessed portions 642b of the protruding portion 64 of the half bearing 6 are not in contact with the ridge portion 550 of the piston 5, and the two tilted surfaces 642c of the protruding portion 64 are also adapted not to be in contact with the side surface portions 551 of the piston 5, so that a clearance is formed therebetween. Thus, the elastic deformation of the protruding portion 64 tends to occur toward the clearance when receiving the load from the roller 4, and therefore such elastic deformation that the protruding portion 64 is directed toward the radially inner side from the inner circumferential surface 62 of the half bearing 6 does not easily occur.
It should be noted that in contrast to the embodiment, for example, as described in WO 2016/097230 A, in a conventional bearing device, rectangular protruding portions 264 perpendicularly protruding from axial end faces 263 are formed at both axial ends of a half bearing 206 (
A half bearing 6 having a protruding portion 64 different from that according to Embodiment 1 is described below by use of
The overall configuration of a bearing device 1 according to the present embodiment is similar to that according to Embodiment 1. The configuration of the half bearing 6 is also approximately similar to that according to Embodiment 1 except for the shape of the protruding portion 64.
A protruding portion end face 642 facing toward the axially outer side of the protruding portion 64 of the half bearing 6 according to Embodiment 2 further includes, in addition to the central recessed surface 642a and the support recessed portions 642b, parallel surfaces 642d, 642d extending parallel to the circumferential direction of the half bearing 6, between the two support recessed portions 642b and the tilted surfaces 642c. The parallel surface 642d, 642d of the protruding portion 64 of the half bearing 6 are also adapted not to be in contact with the ridge portion 550 and the side surface portions 551 of the piston 5 when the half bearing 6 is attached to the piston 5. Moreover, each of the parallel surfaces 642d preferably has a circumferential length corresponding to an angle of circumference of 5 to 35° of the half bearing 6.
The bearing device 1 having the half bearing 6 according to Embodiment 2 has the same action as the bearing device 1 according to Embodiment 1.
While the hydraulic radial piston motor as one example of a bearing device for a radial piston machine has been presented in the embodiments, it will be appreciated that the bearing device according to the present invention is applicable also to a hydraulic radial piston pump and the like.
Number | Date | Country | Kind |
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2020-161595 | Sep 2020 | JP | national |