This U.S. National stage application claims priority under 35 U.S.C. § 119(a) to Japanese Patent Application No. 2017-028579, filed in Japan on Feb. 20, 2017, the entire contents of which are hereby incorporated herein by reference.
The present invention relates to a screw compressor, and in particular, to a bearing structure of a drive shaft.
Screw compressors including a compression mechanism having a screw rotor and a gate rotor have been known.
Japanese Unexamined Patent Publication No. 2015-038334 discloses a screw compressor of this type. In this screw compressor, as shown in
To increase the size of the compressor, the screw rotor (40) and the drive shaft (21) having a lager diameter are used. Accordingly, the bearings (61, 66) are also increased in size. Further, an increase in the size of the compressor involves an increase in the length L1 of the drive shaft (21) and an increase in the distance L2 between the bearings. As a result, the load applied to the bearings (61, 66) increases, and the cost tends to be high.
The drive shaft (21) is generally made of an expensive material such as carbon steel or molybdenum steel to ensure strength. However, when such a material is used, with an increase in the length of the drive shaft (21) due to the increase in size of the compressor, the cost is increased.
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a bearing structure capable of reducing an increase in length of a drive shaft even when a screw compressor is increased in size, thereby reducing an increase in cost.
A first aspect of the present invention is directed to a screw compressor including: a casing (11); a motor (12) provided in the casing (11); a screw rotor (40) inserted into a cylinder (16) in the casing (11), the cylinder (16) formed on a lateral side of the motor (12); a bearing holder (60) disposed on an opposite side of the screw rotor (40) from the motor (12) and adjacent to the screw rotor (40); a drive shaft (21) connected to the motor (12) and the screw rotor (40); and a first bearing (61) disposed adjacent to the screw rotor (40) and a second bearing (66) disposed adjacent to the motor (12) in an axial direction of the drive shaft (21).
In the compressor, at least a portion of the first bearing (61) is disposed inside the screw rotor (40).
In the first aspect of the invention, since at least a portion of the first bearing (61) is disposed inside the screw rotor (40), the distance between the bearings is shorter than in the conventional bearing structure in which the first bearing (61) is entirely located in the bearing holder (60). Since the distance between the bearings is shorter in the first aspect of the invention than in the prior art, the length of the drive shaft (21) can be made shorter in the first aspect of the invention than in the prior art.
A second aspect of the present invention is an embodiment of the first aspect. In the second aspect, the bearing holder (60) is provided with a shaft (62a) projecting toward the screw rotor (40), the screw rotor (40) is provided with a bearing hole (42) which has a larger diameter than the shaft (62a) of the bearing holder (60) and in which the shaft (62a) is received, the first bearing (61) is mounted between the shaft (62a) of the bearing holder (60) and a wall surface defining the bearing hole (42) of the screw rotor (40), and an axial end, of the drive shaft (21), adjacent to the screw rotor (40) is disposed closer to the motor (12) than a tip end of the shaft (62a) of the bearing holder (60) is.
In the second aspect of the invention, as shown in
A third aspect of the present invention is an embodiment of the first aspect. In the third aspect, the bearing holder (60) is provided with a boss (63b) projecting toward the screw rotor (40), the boss (63b) being provided with a bearing hole (63c), the screw rotor (40) is provided with an inner hole (43) which has a larger diameter than the boss (63b) of the bearing holder (60) and in which the boss (63b) is received, the drive shaft (21) has a shaft end (21a) inserted into the boss (63b), and the first bearing (61) is mounted between the shaft end (21a) of the drive shaft (21) and a wall surface defining the bearing hole (63c) of the boss (63b).
In the third aspect of the present invention, as shown in
According to the present invention, at least a portion of the first bearing (61) is disposed inside the screw rotor (40). This feature enables the length of the drive shaft (21) to be made shorter in the present invention than in the prior art.
Specifically, in the conventional structure shown in
In the prior art of
Further, even when applied to the screw compressor that is not large, the present invention provides an advantage: the length of drive shaft (21) can be made shorter than that of a compressor having the same performance, so that the cost can be reduced similarly.
According to the second aspect of the present invention, the structure in which the shaft (62a) is provided in the bearing holder (60) can reduce the increase in the length of the drive shaft (21), thereby making it possible to reduce an increase in cost even when the compressor is increased in size.
According to the third aspect of the present invention, the structure in which the bearing is provided in the boss (63b) located inside the screw rotor (40) can reduce the increase in the length of the drive shaft (21), thereby making it possible to achieve another structure (a structure different from that in the second aspect) which reduces the increase in cost even when the compressor is increased in size.
Embodiments of the present invention will now be described in detail with reference to the drawings.
A first embodiment of the present invention will be described.
The casing (11) includes therein a low-pressure space (S1) into which a low-pressure gas refrigerant flows and a high-pressure space (S2) into which a high-pressure gas refrigerant that has been discharged from the compression mechanism (20) flows.
A suction port (11a) is formed in a portion of the casing (11), the portion being adjacent to the low-pressure space (S1). A suction-side filter (19) is attached to the suction port (11a), and collects relatively large foreign matter contained in the gas refrigerant to be sucked into the casing (11).
The motor (12) includes a stator (13) and a rotor (14). The stator (13) is fixed to the inner peripheral surface of the casing (11) in the low-pressure space (S1). The rotor (14) is connected to one end of the drive shaft (21), which rotates together with the rotor (14).
The compression mechanism (20) includes a cylinder (16) formed in the casing (11), one screw rotor (40) disposed inside the cylinder (16), and two gate rotors (50) meshing with the screw rotor (40).
The screw rotor (40) is a metal member having a generally cylindrical shape. The outer diameter of the screw rotor (40) is slightly smaller than the inner diameter of the cylinder (16), and the outer peripheral surface of the screw rotor (40) is close to the inner peripheral surface of the cylinder (16). The screw rotor (40) has, on its outer peripheral portion, a plurality of helical grooves (41) helically extending from one axial end toward the other axial end of the screw rotor (40). The drive shaft (21) is connected to the screw rotor (40).
One end of the drive shaft (21) is rotatably supported on a bearing (a second bearing) (66) adjacent to the low-pressure space (hereinafter referred to as “the low-pressure-side bearing (66)”). The low-pressure-side bearing (66) is held by a bearing holder (65) adjacent to the low-pressure space (hereinafter referred to as “the low-pressure-side bearing holder (65)”). The other end of the drive shaft (21) is connected to the screw rotor (40). The screw rotor (40) is rotatably supported by a bearing holder (60), adjacent to the high-pressure space (hereinafter referred to as “the high-pressure-side bearing holder (60)”), via a bearing (a first bearing) (61) adjacent to the high-pressure space (hereinafter referred to as “the high-pressure-side bearing (61)”). The high-pressure-side bearing holder (60) is fitted into, and held by, the cylinder (16) of the casing (11).
The other end of the drive shaft (21) is formed to have a length such that the other end of the drive shaft (21) is partially inserted into the screw rotor (40). The high-pressure-side bearing holder (60) has a shaft (62a) projecting toward the screw rotor (40) and inserted into the screw rotor (40) from a side away from the drive shaft (21). The tip end surface of the shaft (62a) faces, and is spaced apart from, the end surface of the drive shaft (21). The shaft (62a) of the high-pressure-side bearing holder (60) is formed integrally with a bearing holder body (62b). The screw rotor (40) is provided with a bearing hole (42) which has a larger diameter than the shaft (62a) of the bearing holder (60) and in which the shaft (62a) is received. The high-pressure-side bearing (61) is mounted between the shaft (62a) of the bearing holder (60) and the wall surface defining the bearing hole (42) of the screw rotor (40). The axial end, of the drive shaft (21), adjacent to the screw rotor (40) is closer to the motor (12) than the tip end of the shaft (62a) of the bearing holder (60) is.
Specifically, the high-pressure-side bearing (61) has an inner ring into which the shaft (62a) is inserted, and an outer ring which is inserted into the bearing hole (42) of the screw rotor (40). In this embodiment, the assembly is carried out by fixing the inner ring of the high-pressure-side bearing (61) to the shaft (62a).
In the prior art, the high-pressure-side bearing (61) is provided inside the body of the bearing holder (60), and the drive shaft (21) has a length so as to range from the interior of the low-pressure-side bearing holder (65) to the interior of the high-pressure-side bearing holder (60). By contrast, in this embodiment, the high-pressure-side bearing (61) is disposed inside the screw rotor (40) (and closer to the motor (12) than the boundary between the screw rotor (40) and the high-pressure-side bearing holder (60) is). The drive shaft (21) of this embodiment is shorter than that of the conventional screw compressor such that the drive shaft (21) of this embodiment ranges from the interior of the low-pressure-side bearing holder (65) to the interior of the screw rotor (40).
The rotor support member (55) shown on the right of the screw rotor (40) in
In the compression mechanism (20), the inner peripheral surface of the cylinder (16), the helical grooves (41) of the screw rotor (40), and the gates (51) of the gate rotors (50) surround a compression chamber (23). Each helical groove (41) of the screw rotor (40) opens, at its suction side end, to the low-pressure space (S1), and this open portion functions as a suction port (24) of the compression mechanism (20).
As shown in
A discharge port (11b) is provided in an upper portion of the casing (11), the upper portion being adjacent to the high-pressure space (S2). An oil separator (26) is disposed above the oil reservoir (28). The oil separator (26) separates oil from the high-pressure refrigerant. Specifically, when the high-pressure refrigerant that has been compressed in the compression chamber (23) passes through the oil separator (26), the oil contained in the high-pressure refrigerant is captured by the oil separator (26). The oil that has been captured by the oil separator (26) is collected in the oil reservoir (28). On the other hand, the high-pressure refrigerant from which the oil has been separated is discharged out of the casing (11) through the discharge port (11b).
As shown in
The screw compressor (10) is provided with a slide valve driving mechanism (80) configured to drive and slide the slide valves (70). The slide valve driving mechanism (80) includes: a cylinder (81) formed on a right sidewall surface of the fixing plate (29); a piston (82) fitted in the cylinder (81), an arm (84) connected to a piston rod (83) of the piston (82); connecting rods (85) connecting the arm (84) to the slide valves (70); and springs (86) biasing the arm (84) rightward in
The slide valve driving mechanism (80) is configured to adjust the position of the slide valves (70) by controlling the movement of the piston (82) through regulation of the gas pressure applied to right and left end faces of the piston (82).
When the slide valve (70) moves toward the high-pressure space (S2), an axial gap is formed between the end face of the valve housing (17) and the end face of the slide valve (70). The axial gap constitutes a bypass passage (33) through which the refrigerant is returned to the low-pressure space (S1) from the compression chamber (23). That is to say, one end of the bypass passage (33) communicates with the low-pressure space (S1), and the other end opens to the inner peripheral surface of the cylinder (16). When the end face of the valve housing (17) and the end face of the slide valve (70) are separated from each other, the gap formed therebetween serves as an opening of the bypass passage (33) on the inner peripheral surface of the cylinder (16).
When the slide valve (70) moves, the area of the opening of the bypass passage (33) changes, thereby changing the flow rate of the refrigerant flowing from the compression chamber (23) through the bypass passage (33) to the low-pressure space (S1). That is to say, when the slide valve (70) is slid, the start time point of the compression stroke is changed, resulting in a change in the amount of refrigerant discharged from the compression chamber (23) per unit time (i.e., a change in the operating capacity of the screw compressor (10)).
As shown in
The cylinder (16) is provided with a fixed discharge port (not shown) always communicating with the compression chamber (23) regardless of the position of the slide valve (70). This fixed discharge port is provided so as to keep the compression chamber (23) from being hermetically closed in order to substantially avoid liquid compression at the timing when the screw compressor (10) is actuated or is at a low load.
—Operation—
It will be described how the screw compressor (10) operates. When the motor (20) is driven, the drive shaft (21) and the screw rotor (40) rotate. When the screw rotor (40) rotates, the gate rotor (50) meshing with the helical grooves (41) rotates. Thus, in the compression mechanism (20), the suction stroke, the compression stroke, and the discharge stroke are continuously repeated. These strokes will be described with reference to
In the suction stroke shown in
When the screw rotor (40) further rotates, the compression stroke shown in
When the screw rotor (40) further rotates, the discharge stroke shown in
When the slide valve mechanism (80) adjusts the position of the slide valve (70), the flow rate of the refrigerant (the circulation rate of the refrigerant) to be sent from the compression mechanism (20) to the high-pressure space (S2) is adjusted. For example, if the motor (12) is of the inverter type, the compression ratio of the compression mechanism (20) may be adjusted through adjustment of the position of the slide valve (70).
—Advantages of First Embodiment—
As described above, in this embodiment, the high-pressure-side bearing (61) is provided inside the screw rotor (40), so that the drive shaft (21) is shortened to range from the low-pressure-side bearing (66) in the low-pressure-side bearing holder (65) to the interior of the screw rotor (40). This feature allows, as shown in
In the conventional structure shown in
Further, even when applied to the screw compressor (10) that is not large, this embodiment provides an advantage: the length of drive shaft (21) can be made shorter than that of a compressor (10) having the same performance, so that the cost can be reduced similarly.
—Variation of First Embodiment—
The above embodiment adopts the assembling method by which the inner ring of the high-pressure-side bearing (61) is fixed to the shaft (62a) of the high-pressure-side bearing holder (60). Alternatively, another assembling method by which the outer ring of the high-pressure-side bearing (61) is fixed to the wall surface defining the bearing hole (42) of the screw rotor (40) may be adopted.
In the above embodiment, the high-pressure-side bearing holder (60) is comprised of the bearing holder body (62b) and the shaft (62a) that are integral with each other. Alternatively, as shown in
A second embodiment of the present invention will be described.
In the second embodiment shown in
With the above structure, a portion of the high-pressure-side bearing (61) is disposed inside the screw rotor (40). However, in the second embodiment, the whole of the high-pressure-side bearing (61) may be disposed inside the screw rotor (40), depending on the specific structure of, e.g., the screw rotor (40).
In the second embodiment, the length L1 of the drive shaft (21) is longer than the distance L2 between the bearings. However, the high-pressure-side bearing (61) is provided in the boss (63b) located inside the screw rotor (40), and thus, the distance L2 between the bearings is shorter in this embodiment than in the conventional structure in which the high-pressure-side bearing (61) is provided inside the body of the bearing holder (60). Therefore, since the length L1 of the drive shaft (21) can also be made shorter in this embodiment than in the conventional structure, it is possible to reduce the cost, compared with the conventional bearing structure.
The above-described embodiments may be modified as follows.
The screw compressor according to the first embodiment is provided with the slide valves for adjusting the operating capacity (or the compression ratio). For example, the present invention may be applied to a screw compressor provided with no slide valve.
Instead of the above-described first and second embodiments, any specific structure may be adopted to dispose the high-pressure-side bearing (61) so that at least a portion thereof is located inside the screw rotor (40).
Further, the structure in which the high-pressure-side bearing (first bearing) (61) is disposed inside the screw rotor (40) may be applied to a twin screw compressor in which two screw rotors (40), namely, a first rotor (40a) and a second rotor (40b) mesh with each other, as shown in
In the example shown in
Note that the foregoing description of the embodiments is a merely preferred example in nature, and is not intended to limit the scope, application, or uses of the present disclosure.
In view of the foregoing description, the present invention is useful for a bearing structure of a drive shaft of a screw compressor.
Number | Date | Country | Kind |
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JP2017-028579 | Feb 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/006028 | 2/20/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/151319 | 8/23/2018 | WO | A |
Number | Name | Date | Kind |
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3796526 | Cawley | Mar 1974 | A |
5599176 | Reinersmann | Feb 1997 | A |
20120003113 | Shikano | Jan 2012 | A1 |
20120100028 | Matsumoto | Apr 2012 | A1 |
20150308458 | Ueno | Oct 2015 | A1 |
20180017058 | Shikano | Jan 2018 | A1 |
Number | Date | Country |
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6-42475 | Feb 1994 | JP |
2015-38334 | Feb 2015 | JP |
2017-15054 | Jan 2017 | JP |
Entry |
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European Search Report of corresponding EP Application No. 18 75 3919.2 dated May 26, 2020. |
International Preliminary Report of corresponding PCT Application No. PCT/JP2018/006028 dated Aug. 29, 2019. |
International Search Report of corresponding PCT Application No. PCT/JP2018/006028 dated May 22, 2018. |
Number | Date | Country | |
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20190331114 A1 | Oct 2019 | US |