The present disclosure relates to bearing assemblies, particularly those including internal rotating components such as balls or rollers. More particularly, the present disclosure relates to bearing assemblies that are lubricated during operation.
Bearing assemblies are typically used to transfer loads between a rotating component and a fixed component or between two rotating components that move relative to one another. These bearing assemblies may be rotated at high speeds and may be subject to friction and/or elevated temperatures due to the high rotational speeds. Lubricants, such as oil, may be used to reduce friction in a bearing assembly and remove heat generated in the bearing assembly during operation.
Bearing assemblies used in high-speed applications may be difficult to lubricate due to the presence of forces caused by the high rotational speeds of the bearing assembly. One such force that may be generated by a high-speed bearing assembly is windage that flows circumferentially around the rotating component as the component rotates about an axis. Systems used to reduce or bypass the windage effects in high-speed applications may be complex and costly while less complex and less costly systems may not provide adequate lubrication capture efficiencies in the bearings when used in a high rotational speed environment. As such, there exists a need to provide a simple and cost-effective system for lubricating high-speed bearing assemblies while reducing the effects of windage.
The present disclosure may comprise one or more of the following features and combinations thereof.
According to the present disclosure, a bearing assembly includes a bearing housing, a bearing, and a side-jet injector. The bearing housing may be formed include a space therein. The bearing may be coupled to the bearing housing and may be located in the space. The bearing may be adapted to support a component rotating about a central axis relative to the bearing housing. The side-jet injector may be configured to provide lubrication to the bearing during rotation of the component. The side-jet injector may be located in spaced-apart relation to the bearing and in a fixed position relative to the bearing and the housing. The side-jet injector may be configured to inject a stream of lubrication from an outlet formed in the side-jet injector in an axial direction toward the plurality of internal rotating components.
The bearing housing may include a first wall section located a first radial distance from the central axis and a second wall section located a relatively grater second radial distance from the central axis. The second wall section may be located circumferentially downstream of the first wall section. The first and second wall sections may cooperate to establish a zone of stagnate fluid radially between the component and the second wall section and circumferentially downstream of the first wall section. The outlet of the side-jet injector may be located circumferentially downstream of the first wall section and radially between an outer surface of the component and the second wall section such that effects to the stream of lubrication from windage established between the first wall section and the component is minimized.
In some embodiments, the zone of stagnant fluid may have a boundary line radially between an inner surface of the second wall section and an outer surface of the component. The outlet of the side-jet injector may be positioned radially adjacent to the boundary line.
In some embodiments, the outlet of the side-jet injector may be aligned radially with the boundary line. In some embodiments, the space may be aligned radially with the boundary line. In some embodiments, the outlet of the side-jet injector may be located radially in the zone of stagnant fluid.
In some embodiments, the bearing may include an outer race, an inner race, and a plurality of internal rotating members. The outer race may be coupled to the second wall section. The inner race may be coupled to the component. The plurality of internal rotating members may be located radially between the outer race and the inner race.
In some embodiments, the second wall section may form a complete circle around the central axis. The first wall section may extend only partway around the central axis.
In some embodiments, the outer race has a first radial thickness. The first wall section has a second radial thickness that may be about equal to the first radial thickness.
In some embodiments, an inner surface of the outer race may be aligned with an inner surface of the first wall section. In some embodiments, the outlet of the side-jet injector may be positioned radially adjacent to the inner surface of the outer race and the inner surface of the first wall section.
In some embodiments, the outlet of the side-jet injector may be positioned directly inward of the inner surface of the outer race and the inner surface of the first wall section. In some embodiments, the bearing further includes a cage. The space may be defined radially between an inner surface of the outer race and an outer surface of the cage.
According to another aspect of the disclosure, a gas turbine engine includes a case, a rotor, a bearing, and a side-jet injector. The case may be formed to include a space therein. The rotor may be located in the space and adapted for rotation in a first direction about a central axis relative to the case. The rotor may be configured to generate a windage that flows in the first direction during rotation of the rotor about the central axis. The bearing may be arranged to extend between and interconnect the rotor and the case to support the rotor. The side-jet injector may be configured to provide lubrication to the bearing during rotation of the rotor. The side-jet injector may be coupled to the case in a fixed position relative to the bearing and the rotor and configured to inject a stream of lubrication from an outlet formed in the side-jet injector in an axial direction toward the bearing system to lubricate and cool the bearing.
The case may include a first wall section located a first radial distance from the central axis and a second wall section located a relatively grater second radial distance from the central axis. The second wall section may be located circumferentially downstream of the first wall section. The first and second wall sections may cooperate to establish a zone of stagnate fluid radially between the rotor and the second wall section and circumferentially downstream of the first wall section. The outlet of the side-jet injector is located circumferentially downstream of the first wall section and radially between an outer surface of the rotor and the second wall section such that effects to the stream from windage established between the first wall section and the component are minimized.
In some embodiments, the zone of stagnant fluid may have a boundary line radially between an inner surface of the second wall section and an outer surface of the rotor. The outlet of the side-jet injector may be positioned radially adjacent to the boundary line.
In some embodiments, the outlet of the side-jet injector may be aligned radially with the boundary line. In some embodiments, the space may be aligned radially with the boundary line. In some embodiments, the outlet of the side-jet injector may be located radially in the zone of stagnant fluid.
In some embodiments, the bearing may include an outer race, an inner race, and a plurality of internal rotating members. The outer race may be coupled to the second wall section. The inner race may be coupled to the rotor. The plurality of internal rotating members may be located radially between the outer race and the inner race.
In some embodiments, the second wall section may form a complete circle around the central axis. The first wall section may extend only partway around the central axis.
In some embodiments, the outer race has a first radial thickness. The first wall section may have a second radial thickness that is about equal to the first radial thickness.
In some embodiments, an inner surface of the outer race may be aligned with an inner surface of the first wall section. In some embodiments, the outlet of the side-jet injector may be positioned radially adjacent to the inner surface of the outer race and the inner surface of the first wall section.
In some embodiments, the outlet of the side-jet injector may be positioned directly inward of the inner surface of the outer race and the inner surface of the first wall section. In some embodiments, the bearing may include a cage. The space may be defined radially between an inner surface of the outer race and an outer surface of the cage.
These and other features of the present disclosure will become more apparent from the following description of the illustrative embodiments.
The detailed description particularly refers to the accompanying figures in which:
For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
An illustrative gas turbine engine 10 includes a fan 12, a compressor 14, a combustor 16, and a turbine 18 as shown in
Each of the fan 12, compressor 14, the combustor 16, and the turbine 18 may be connected to each other via one or more rotors 20 that also rotate about the central reference axis 11 during operation of the gas turbine engine 10. The rotor 20 may experience loads in radial and/or axial directions as the rotor 20 is rotated about the central axis 11. To support these loads, the gas turbine engine 10 further includes a bearing system 22 that extends circumferentially around the rotor 20 and engages the rotor 20 to transfer the loads experienced by the rotor 20 to the bearing system 22.
The bearing system 22 includes a bearing housing 24, a bearing unit 26, and a side-jet injector 28 as shown in
The bearing housing 24 includes a case 25 and an optional end plate 27 as shown in
The bearing unit 26 is adapted for high speed applications and includes an outer race 30, an inner race 32, a plurality of rotating components 34, and a cage 36 for supporting the rotating components 34 as shown in
A cavity 40 is formed between the bearing housing 24 and the rotor 20 axially-aft of the bearing unit 26 as shown in
The outlet 48 of the side-jet injector 28 is spaced apart from the bearing unit 26 by an air gap 49 as shown in
The bearing system 22 in the illustrative embodiment is designed to facilitate the lubrication of the bearing unit 26 using the side-jet injector 28 in high-speed rotor applications as suggested in
The first wall section 52 and second wall section 54 establish a zone of stagnate fluid 46 in at least a portion of the pocket 53 as shown in
The zone of stagnant fluid 46 has a boundary line 56 radially between the second wall section 54 and the rotor 20 as shown in
The windage 15 in the cavity 40 generally has a flow profile 58 between the first wall section 52 and the rotor 20 as shown diagrammatically in
The bearing housing 24 is sized to align radially the space 50 between the outer and inner races 30, 32 and the outlet 48 of the side-jet injector 28 so that the stream of lubrication is delivered directly into the space 50 as shown in
In the illustrative embodiment, the second wall section 54 has a radially-inner surface 64 that extends circumferentially around the axis 11 to form a complete circle without interruption as suggested in
In another embodiment, the first wall section 52 and the second wall section 54 may each extend only partway around the central axis 11. In such an example, the first and second wall sections 52, 54 may cooperated to form a complete circle around the central. The outer race 30 may be coupled to the first wall section 52 and spaced apart radially from the second wall section 54.
The outer race 30 if the bearing unit 26 has a radially-outer surface 70 that is mounted to the radially-inner surface 64 of the second wall section 54 as shown in
In the illustrative embodiment, the side-jet injector 28 is configured to deliver the stream of the lubrication source at a velocity of about 100 feet per second and at a pressure of about 80 psi. However, in other embodiments any suitable velocity and pressure may be used.
The outer race 30 of the illustrative embodiment extends around the central axis 11 as a single annular member as shown in
The inner race 32, as shown in
In illustrative embodiments, high speed bearings may require complicated under race lubrication techniques to properly cool and lubricate the rolling elements and raceways. This requirement stems from the difficulties associated with obtaining acceptable capture efficiencies with other conventional methods of bearing lubrication, such as side jetting, at high speed operation. Side jet lubrication may be simple and may be easily integrated into gas turbine engine architectures as opposed to under race lubrication which often requires complex engine architectures to be developed and which result in more expensive components, additional components, and more constrained bearing cavities in terms of design flexibility. In illustrative embodiments, gas turbine engines may require smaller and faster engine cores. To aid in the reduction of complexity and cost in these systems, high speed side jetting may be used with the bearing housing disclosed herein to achieve 1.5 to 3.5 MDN.
In illustrative embodiments, windage within the sump (particularly around the bearing) may play a major role in the oil streams ability to make it to, and penetrate into, the bearing with a side jetting architecture 28. The oil may be shot out of the jet 28 at 100 ft/sec based on 80 psi oil pressure to a bearing 26 with an inner ring 32 rotation of about 29,400 rpm.
In illustrative embodiments, a more cost effective lubrication method (side jetting 28) to lubricate and cool a high speed bearing 26 is disclosed herein. The embodiments described herein may increase an amount of oil that crosses the air gap 49 between the oil jet 28 and the bearings 34. The illustrative embodiment may provide a more conducive environment for side jetting methods. Additionally, it should be noted that this disclosure is applicable for any components that require oil in high windage environments such as thrust bearings, roller bearings, gears, seal runners, etc.
In illustrative embodiments, one way to provide an air flow stagnation zone 46 is to design the static walls of the sump with a feature 52, 54 that either recesses the nozzle below the main windage flow or acts like a windage dam upstream of the oil jet 28. The oil jet stream is located within the boundary layer of the sump wall 52 which experiences significantly lower windage speeds than outside of the boundary layer. These lower windage speeds in the boundary layer allow the jet stream to more easily travel across the gap 49 between the oil nozzle 28 and the bearing 26. Additionally, by creating a pocket 53 in the sump wall for the oil jet to be recessed, flow separation occurs at the beginning of the pocket causing a stagnation area 46 for the jet stream to travel in.
While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 62/792,595, filed 15 Jan. 2019, the disclosure of which is now expressly incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
3066990 | Frohlich | Dec 1962 | A |
3266596 | Blackhurst et al. | Aug 1966 | A |
3378104 | Venable | Apr 1968 | A |
3722967 | Lewis | Mar 1973 | A |
4342489 | Lenz | Aug 1982 | A |
4858427 | Provenzano | Aug 1989 | A |
5201845 | Allmon et al. | Apr 1993 | A |
5636708 | Wedeven | Jun 1997 | A |
6132094 | Cornelison et al. | Oct 2000 | A |
6398833 | Santerre et al. | Jun 2002 | B1 |
6409464 | Fisher et al. | Jun 2002 | B1 |
6640933 | Henry et al. | Nov 2003 | B2 |
6682222 | Fisher | Jan 2004 | B2 |
6698097 | Miura et al. | Mar 2004 | B1 |
6827494 | Aguilar | Dec 2004 | B2 |
7470064 | Link et al. | Dec 2008 | B2 |
7935164 | Fang et al. | May 2011 | B2 |
7984792 | Hoffmann et al. | Jul 2011 | B2 |
7993425 | Corattiyil et al. | Aug 2011 | B2 |
8021105 | Ammann et al. | Sep 2011 | B2 |
8443843 | Mount et al. | May 2013 | B2 |
8517612 | Metzger et al. | Aug 2013 | B2 |
8621839 | Alecu et al. | Jan 2014 | B2 |
9033581 | Carter et al. | May 2015 | B2 |
9121303 | Dobek et al. | Sep 2015 | B2 |
9441541 | Wotzak | Sep 2016 | B2 |
9822817 | Price et al. | Nov 2017 | B2 |
9874244 | Grillo et al. | Jan 2018 | B2 |
9897005 | Chilton et al. | Feb 2018 | B2 |
10544834 | Burnside et al. | Jan 2020 | B1 |
20030010572 | Henry et al. | Jan 2003 | A1 |
20050047690 | Keramati et al. | Mar 2005 | A1 |
20080135336 | Jewess et al. | Jun 2008 | A1 |
20090133581 | Fang et al. | May 2009 | A1 |
20090218170 | Hoffmann et al. | Sep 2009 | A1 |
20090220330 | Henry et al. | Sep 2009 | A1 |
20090294216 | Begin et al. | Dec 2009 | A1 |
20120192572 | Miller | Aug 2012 | A1 |
20140116786 | Cooley et al. | May 2014 | A1 |
20140230422 | Placha | Aug 2014 | A1 |
20140248015 | Yamamoto et al. | Sep 2014 | A1 |
20150135663 | Beier et al. | May 2015 | A1 |
20180094543 | Fang | Apr 2018 | A1 |
Number | Date | Country |
---|---|---|
0026488 | Apr 1984 | EP |
1811190 | Jul 2007 | EP |
2226608 | Jul 1990 | GB |
2005024093 | Jan 2005 | JP |
6130842 | May 2017 | JP |
Entry |
---|
Extended European Search Report, European Application No. 19215169.4-1009, dated May 4, 2020, 10 pages. |
Number | Date | Country | |
---|---|---|---|
20200224721 A1 | Jul 2020 | US |
Number | Date | Country | |
---|---|---|---|
62792595 | Jan 2019 | US |