The present invention relates to a bearing oil feed device, and more particularly to a bearing oil feed device which is favorable in a case of feeding oil to a crankshaft of an engine for an automobile, for example.
Conventionally, an engine for an automobile, for example, includes a crankshaft including a plurality of main shafts and crank pins, a plurality of main bearings each configured by a semi-cylindrical upper side bearing member and lower side bearing member which pivotally and rotatably and supports the above described main shaft at a cylinder block, and a plurality of connecting rod bearings which pivotally and rotatably support the above described crankpins at connecting rods.
There are known bearing oil feed devices in each of which in order to lubricate the main shafts and the crankpins, a radial hole which communicates with a lubricating oil passage which is formed inside a cylinder block is formed in the upper side bearing member of the above described main bearing, a lubricating oil is supplied to a sliding portion of each of the main bearings and the main shaft, and the lubricating oil which is supplied to the sliding portion is supplied to a sliding portion of the above described crankpin and the connecting rod bearing via an internal passage formed in an inside of the crankshaft (Patent Literature 1, Patent Literature 2 and Patent Literature 3).
Further, as the bearing oil feed device as above, there is known the bearing oil feed device in which an oil groove is formed in an entire periphery of the upper side bearing member of the main bearing, the oil groove is opened to a joint portion of a half-split bearing and a space is formed in the joint portion, whereby a foreign substance in the oil groove is discharged from the main bearing with the lubricating oil to make it difficult for the above described foreign substance from entering the connecting rod bearing via the internal passage formed in the crankshaft (
Patent Literature 1: Japanese Patent Laid-Open No. 4-219521
Patent Literature 2: Japanese Patent Laid-Open No. 5-215125
Patent Literature 3: Japanese Patent Laid-Open No. 7-27127
Patent Literature 4: Japanese Patent Laid-Open No. 2005-076755
However, in recent years, low friction of a crankshaft has been required, and it is found out that the amount of the lubricating oil which is discharged from the sliding portion of a main shaft and a main bearing gives a larger influence on the friction than the amount of the lubricating oil which is discharged from the sliding portion of a crankpin and a connecting rod bearing.
In contrast with this, in the bearing oil feed device of Patent Literature 4, a groove is formed in the entire periphery of the upper side bearing member, and a space is formed in the joint portion, whereby a problem arises that the amount of the lubricating oil which is discharged from the sliding portion of the main shaft and the main bearing is large.
In the light of the problem like this, the present invention provides a bearing oil feed device which suppresses an amount of a lubricating oil which is discharged from a sliding portion of a main bearing, and can prevent damage to the main bearing and a connecting rod bearing due to a foreign substance which flow in the above described lubricating oil as much as possible.
More specifically, a bearing oil feed device according to claim 1 is a bearing oil feed device including a crankshaft including a plurality of main shafts and crankpins, a plurality of main bearings which are each configured by a semi-cylindrical upper side bearing member and lower side bearing member, and each pivotally supports the main shaft rotatably at a cylinder block, and a plurality of connecting rod bearings which each pivotally supports the crankpin rotatably at a connecting rod,
in which a radial hole which communicates with a lubricating oil passage formed inside the cylinder block is formed in the upper side bearing member in the main bearing, and a lubricating oil which is supplied to a sliding portion of the main bearing and the main shaft via the radial hole is supplied to a sliding portion of the crankpin and the connecting rod bearing via an internal passage which is formed inside the crankshaft and is opened to the main shaft and the crankpin,
wherein a partial groove which is formed in a circumferential direction of an inner circumferential surface of the upper side bearing member in the main bearing, to which the radial hole is opened, and which communicates with an opening of the internal passage of the main shaft is formed,
a space D between an end portion of the partial groove and each of crush reliefs formed at both ends in a circumferential direction of the upper side bearing member is provided within a range of
2mm≦D≦main shaft diameter/3 (1),
a depth gradually decreasing portion which is formed to be arc-shaped in section seen from an axial direction of the upper side bearing member is formed at the end portion of the partial groove, and a radius r of the depth gradually decreasing portion is provided within a range of
0≦r≦main bearing inner circumferential surface radius×0.5 (2),
and
a lubricating oil discharge passage which communicates with the internal passage formed in the crankshaft to discharge the lubricating oil is provided in the connecting rod bearing.
Further, a bearing oil feed device according to claim 2 is a bearing oil feed device including a crankshaft including a plurality of main shafts and crankpins, a plurality of main bearings which each pivotally supports the main shaft rotatably at a cylinder block, and are each configured by a semi-cylindrical upper side bearing member and lower side bearing member, and a plurality of connecting rod bearings which each pivotally supports the crankpin rotatably at a connecting rod,
in which a radial hole which communicates with a lubricating oil passage formed inside the cylinder block is formed in the upper side bearing member in the main bearing, and a lubricating oil which is supplied to a sliding portion of the main bearing and the main shaft via the radial hole is supplied to a sliding portion of the crankpin and the connecting rod bearing via an internal passage which is formed inside the crankshaft and is opened to the main shaft and the crankpin,
wherein a partial groove which is formed in a circumferential direction of an inner circumferential surface of the upper side bearing member in the main bearing, to which the radial hole is opened, and which communicates with an opening of the internal passage of the main shaft is formed,
a space D between an end portion of the partial groove and each of crush reliefs formed at both ends in a circumferential direction of the upper side bearing member is provided within a range of
2mm≦D≦main shaft diameter/3 (1),
a depth gradually decreasing portion with a depth gradually decreasing is formed at the end portion of the partial groove, and an angle θ formed by the depth gradually decreasing portion and the inner circumferential surface of the upper side bearing member is provided within a range of
θ≧25° (3),
and
a lubricating oil discharge passage which communicates with the internal passage formed in the crankshaft to discharge the lubricating oil is provided in the connecting rod bearing.
According to the inventions of the above described claim 1 and claim 2, the depth gradually decreasing portion of the inner groove formed in the upper side bearing member of the above described main bearing is formed in conformity with the above described conditions, whereby the lubricating oil is stopped by the above described depth gradually decreasing portion, and the discharge amount of the lubricating oil from the sliding portion of the main shaft and the main bearing can be suppressed.
Furthermore, the foreign substance in the lubricating oil can be also kept to stay in the above described depth gradually decreasing portion, and when the internal passage formed in the crankshaft communicates with the depth gradually decreasing portion, the foreign substance can be caused to flow into the internal passage together with the above described lubricating oil.
The foreign substance is discharged from the lubricating oil discharge passage formed in the above described connecting rod bearing, and therefore, damage to the above described main bearing and the connecting rod bearing due to the foreign substance is prevented.
Describing the present invention with respect to illustrated embodiments hereinafter,
The above described crankshaft 3 is configured by a main shaft 3A pivotally supported at the cylinder block 2 via a main bearing 5, a crankpin 3B pivotally supported at the connecting rod 4 via a connecting rod bearing 6, and a connecting member not illustrated which connects the main shaft 3A and the crankpin 3B.
An internal passage 3C which allows the lubricating oil to flow therethrough is formed inside the crankshaft 3, and the internal passage 3C opens at a position opposed to a diameter direction of an outer circumferential surface in the main shaft 3A, and is formed in an oblique direction from one opening in the main shaft 3A to open to an outer circumferential surface of the crankpin 3B.
The above described main bearing 5 is configured to be cylindrical by butting a semi-cylindrical upper side bearing member 11 and a semi-cylindrical lower side bearing member 12 which are a pair of upper and lower members, and the main bearing 5 is fixed to the above described cylinder block 2 by a cap 13 an inner surface of which is formed into a semicircular shape.
The main shaft 3A of the above described crankshaft 3 slides in contact with inner circumferential surfaces of the upper side bearing member 11 and the lower side bearing member 12, and the inner circumferential surface of the main bearing 5 and the outer circumferential surface of the main shaft 3A configure a sliding portion.
A lubricating oil passage 2A is formed inside the above described cylinder block 2, a radial hole 11a is formed in the upper side bearing member 11 of the main bearing 5 to correspond to a position of a lower end portion of the lubricating oil passage 2A.
By the radial hole 11a, the lubricating oil which flows via the above described lubricating oil passage 2A is supplied to the sliding portion of the main bearing 5 and the main shaft 3A via the radial hole 11a, and lubricates the sliding portion.
The main bearing 5 of the present embodiment is provided with a partial groove 14 which is formed in a circumferential direction in the inner circumferential surface of the above described upper side bearing member 11, and the partial groove 14 communicates with the opening of the internal passage 3C of the main shaft 3A which rotates.
Meanwhile, in the above described lower side bearing member 12, the above described radial hole 11a and the partial groove 14 are not formed, and a load which is exerted from the crankshaft 3 is received by the entire inner circumferential surface of the lower side bearing member 12.
Describing the above described partial groove 14 in more detail,
The above described partial groove 14 is configured by a groove portion 14a which is formed with a predetermined depth, and a depth gradually decreasing portion 14b which is adjacent to the groove portion 14a and has the depth gradually decreasing up to a position the inner circumferential surface, and the above described radial hole 11a opens to the above described groove portion 14a.
An end portion of the above described partial groove 14, that is, a position at which a depth of the depth gradually decreasing portion 14b becomes zero is set within the following range when a distance between the end portion of the partial groove 14 and the above described crush relief 11b is set as D.
2mm≦D≦main shaft diameter/3 (1)
Further, the above described depth gradually decreasing portion 14b is machined to be in a circular arc shape of a radius r when seen from the axial direction of the main bearing 5, and the radius r of the depth gradually decreasing portion 14b is set within the following range.
0≦r≦main bearing inner circumferential surface radius×0.5 (2)
Next, the connecting rod bearing 6 is configured to be cylindrical by butting a pair of upper and lower half-split bearings 21 and 22, and is held by semicircular recessed portions formed in a connecting rod main body 4a and a connecting rod cap 4b.
The crankpin 3B of the above described crankshaft 3 is in sliding contact with inner circumferential surfaces of the two half-split bearings 21 and 22, and the inner circumferential surface of the connecting rod bearing 6 and the outer circumferential surface of the crankpin 3B configure a sliding portion.
The above described lubricating oil discharge passage 23 is configured by a through-hole 23a which is formed in a position of the above described joint portion and penetrates in a radial direction, and a foreign substance discharge groove 23b which is formed in outer circumferential surfaces of the half-split bearings 21 and 22 and communicates with the above described through-hole 23a.
The above described through-hole 23a is provided by being bored in a central portion in the axial direction in the connecting rod bearing 6, and is formed in a position superimposed on a movement trajectory of the opening of the internal passage 3C by rotation of the crankpin 3B.
Further, an inside diameter of the through-hole 23a is set to be a dimension which allows the maximum foreign substance assumed to be included in the lubricating oil to pass, and is set to be larger than an inside diameter of the internal passage 3C which opens to the above described crankpin 3B.
The above described foreign substance discharge groove 23b is configured by two notches formed respectively at edge portions of the outer circumferential surfaces of the above described two half-split bearings 21 and 22, and are respectively formed to penetrate in the axial direction of the connecting rod bearing 6.
Further, a width of the foreign substance discharge groove 23b is set to be a dimension smaller than the inside diameter of the above described through-hole 23a, and a depth of the foreign substance discharge groove 23b is set at such a dimension as to allow a foreign substance of the maximum size which is assumed in advance to pass.
According to the configuration as above, a space is formed between the above described foreign substance discharge groove 23b and the inner circumferential surface of the connecting rod 4, and the lubricating oil which passes through the above described through-hole 23a is discharged from end surfaces at both sides of the connecting rod 4 via the space.
An operation of the engine 1 having the above described configuration will be described, and in particular, the moving path of the lubricating oil which passes through the inside of the engine 1 will be described.
When the engine 1 is operated, the lubricating oil passes through the lubricating oil passage 2A of the cylinder block 2, and thereafter, is supplied into the partial groove 14 of the main bearing 5 via the radial hole 11a formed in the upper side bearing member 11 of the main bearing 5.
Of the lubricating oil, a part of the lubricating oil lubricates the sliding portion of the main bearing 5 and the main shaft 3A from the partial groove 14, whereas the other lubricant oil moves along the circumferential direction of the upper side bearing member 11 inside the above described partial groove 14 with rotation of the main shaft 3A, and thereafter, moves to the depth gradually decreasing portion 14b of the partial groove 14.
Here, the above described depth gradually decreasing portion 14b is formed to be abruptly shallow based on the above described (expression 2), and therefore, the lubricating oil in the partial groove 14 is stopped by the depth gradually decreasing portion 14b.
Further, the depth gradually decreasing portion 14b is formed in a position separated from the crush relief lib based on the above described (expression 1), and therefore, the blocked lubricating oil is prevented from moving to the crush relief 11b via a gap between the inner circumferential surface of the upper side bearing member 11 and the outer circumferential surface of the main shaft 3A.
When the opening of the internal passage 3C formed in the above described main shaft 3A approaches the depth gradually decreasing portion 14b of the partial groove 14 in this state, the lubricating oil which is stopped by the depth gradually decreasing portion 14b flows into the internal passage 3C at once, and most of the lubricating oil supplied to the main bearing 5 flows into the internal passage 3C.
As above, the lubricating oil is stopped by the above described depth gradually decreasing portion 14b, whereby the amount of the lubricating oil which is discharged outside from the sliding portion of the main shaft 3A and the main bearing 5 can be suppressed, and the sliding portion of the main shaft 3A and the main bearing 5 is lubricated by a suitable amount of the lubricating oil.
Meanwhile, when a foreign substance is contained inside the lubricating oil which is supplied from the above described cylinder block 2, the foreign substance flows into the partial groove 14 which is formed in the upper side bearing member 11 via the above described lubricating oil passage 2A and the radial hole 11a with the lubricating oil.
The foreign substance in the partial groove 14 moves to the depth gradually decreasing portion 14b of the partial groove 14 with the lubricating oil, but the foreign substance is inhibited from moving outside the partial groove 14 by the depth gradually decreasing portion 14b similarly to the lubricating oil.
Thereafter, the foreign substance staying in the depth gradually decreasing portion 14b flows into the internal passage 3C simultaneously with the above described lubricating oil flowing into the internal passage 3C at once when the internal passage 3C which opens to the above described main shaft 3A passes the depth gradually decreasing portion 14b.
As above, the foreign substance in the lubricating oil which flows in the above described partial groove 14 flows into the internal passage 3C of the crankshaft 3 without entering between the main shaft 3A and the main bearing 5, owing to the depth gradually decreasing portion 14b, and therefore, damage of the sliding portion of the main shaft 3A and the main bearing 5 due to foreign substance is prevented.
Subsequently, the lubricating oil which flows into the internal passage 3C moves to the crankpin 3B side with the rotation of the crankshaft 3, and thereafter, is discharged to the sliding portion with the connecting rod bearing 6 from the opening which is formed in the outer periphery of the crankpin 3B.
Of the lubricating oil, a part of the lubricating oil lubricates the sliding portion of the crankpin 3B and the connecting rod bearing 6, and the other lubricating oil is discharged outside the connecting rod 4 from the lubricating oil discharge passage 23 formed in the above described connecting rod bearing 6.
Describing more specifically, when the opening of the internal passage 3C formed in the above described crankpin 3B reaches the joint portion of the two half-split bearings 21 and 22, the opening of the internal passage 3C communicates with the through-hole 23a of the above described lubricating oil discharge passage 23, and the lubricating oil in the internal passage 3C flows into the above described foreign substance discharge groove 23b via the through-hole 23a.
The foreign substance discharge groove 23b is formed in the axial direction of the connecting rod bearing 6, and therefore, the lubricating oil is discharged outside the connecting rod 4 from the end surfaces at both sides of the connecting rod bearing 6 via the foreign substance discharge groove 23b.
At this time, the foreign substance contained in the lubricating oil in the above described internal passage 3C is also discharged outside the connecting rod 4 from the lubricating oil discharge passage 23, whereby damage to the crankpin 3B and the connecting rod bearing 6 due to the foreign substance is prevented, and the through-hole 23a and the foreign substance discharge groove 23b are formed to be larger than the foreign substance, whereby the foreign substance does not close the lubricating oil discharge passage 23.
As above, according to the engine 1 of the present embodiment, the partial groove 14 is formed in the upper side bearing member 11 of the main shaft 3A, and the depth gradually decreasing portion 14b of the partial groove 14 is formed under the conditions of the above described (expression 1) and (expression 2), whereby most of the lubricating oil which is supplied to the sliding portion of the main shaft 3A and the main bearing 5 can be caused to flow into the internal passage 3C which is formed in the crankshaft 3.
As a result, the amount of the lubricating oil which is discharged from the sliding portion of the main shaft 3A and the main bearing 5 can be suppressed, and the foreign substance contained in the lubricating oil can be discharged to the internal passage 3C, whereby damage to the main shaft 3A and the main bearing 5 can be prevented.
Furthermore, the foreign substance contained in the lubricating oil which is supplied to the above described internal passage 3C is discharged outside the connecting rod 4 together with the lubricating oil by the lubricating oil discharge passage 23 which is formed in the above described connecting rod bearing 6, and therefore, damage to the crankpin 3B and the connecting rod bearing 6 by the foreign substance can be also prevented.
In the experiment, the above described engine 1 was operated in a state in which the internal passage 3C of the crankshaft 3 having the above described configuration was closed, and a predetermined amount of foreign substance was mixed into the lubricating oil which was supplied from the lubricating oil passage 2A of the above described cylinder block 2, and how much foreign substance remained in the partial groove 14 formed in the upper side bearing member 11 in the above described main shaft 3A was measured.
As is understood from
As is understood from
The configuration of the parts other than the part which will be described as follows is the same as the first embodiment, and therefore, the detailed description thereof will be omitted.
As shown in
In the present embodiment, in the depth gradually decreasing portion 14b which is formed at the end portion of the above described partial groove 14, an angle θ which is formed by the depth gradually decreasing portion 14b and the inner circumferential surface of the upper side bearing member 11 is set within the following range.
θ≧25° (3)
Next, as shown in
A depth from the outer circumferential surface of the above described crankpin 3B to bottom portions of the chamfers 21b and 22b in the above described foreign substance discharge groove 123a is set at a dimension which enables a maximum foreign substance assumed to be mixed in the lubricating oil to pass.
By adopting the configuration as above, a space by the above described foreign matter discharge groove 123a is formed between the outer circumferential surface of the above described crankpin 3B and the inner circumferential surface of the connecting rod bearing 6, and the space is penetrated in the axial direction of the connecting rod bearing 6 to communicate with an outside of the connecting rod 4.
In the engine 1 according to the above described second embodiment, when the engine 1 is operated, the lubricating oil flows through the lubricating oil passage 2A of the cylinder block 2, after which, the lubricating oil is discharged to the sliding portion of the main bearing 5 and the main shaft 3A via the radial hole 11a formed in the upper side bearing member 11 of the main bearing 5, and the lubricating oil is supplied into the partial groove 14 which is formed in the upper side bearing member 11.
Thereafter, when the lubricating oil in the partial groove 14 approaches the depth gradually decreasing portion 14b of the partial groove 14, the lubricating oil in the partial groove 14 is stopped by the depth gradually decreasing portion 14b because the depth gradually decreasing portion 14b is formed in such a manner that the depth of the partial groove 14 abruptly becomes small based on the above described (expression 3).
Further, the depth gradually decreasing portion 14b is formed at the position separated from the crush relief 11b based on the above described (expression 1), and therefore, the lubricating oil which is stopped does not move to the crush relief 11b via a gap between the inner circumferential surface of the upper side bearing member 11 and the main shaft 3A.
Next, when the lubricating oil which is stopped in the above described depth gradually decreasing portion 14b flows into the internal passage 3C, the lubricating oil is thereafter supplied to the sliding portion of the crankpin 3B and the connecting rod bearing 6 via the internal passage 3C, and most of the lubricating oil is discharged to outside the connecting rod 4 when the opening at the above described crankpin 3B side in the internal passage 3C communicates with the lubricating oil discharge passage 123 which is formed in the above described connecting rod bearing 6.
Meanwhile, the foreign substance in the lubricating oil also remains in the partial groove 14 by the depth gradually decreasing portion 14b, and when the opening of the internal passage 3C which is formed in the main shaft 3A is located at the depth gradually decreasing portion 14b thereafter, the foreign substance flows into the internal passage 3C together with the lubricating oil.
Thereafter, when the opening at the above described crankpin 3B side in the internal passage 3C communicates with the lubricating oil discharge passage 123 formed in the above described connecting rod bearing 6, the foreign substance is discharged outside the connecting rod 4 via the lubricating oil discharge passage 123 together with the lubricating oil, and damage to the crankpin 3B and the connecting rod bearing 6 due to the foreign substance is prevented.
As above, in the engine 1 of the present embodiment, the partial groove 14 is formed in the upper side bearing member 11 of the main shaft 3A, and the depth gradually decreasing portion 14b of the partial groove 14 is formed under the conditions of the above described (expression 1) and (expression 3), whereby most of the lubricating oil which is supplied to the sliding portion of the main shaft 3A and the main bearing 5 can be caused to pass into the internal passage 3C which is formed in the crankshaft 3.
As a result, the amount of the lubricating oil which is discharged from the sliding portion of the main shaft 3A and the main bearing 5 can be suppressed, and because the foreign substance contained in the lubricating oil can be discharged to the internal passage 3C, damage to the main shaft 3A and the main bearing 5 can be prevented.
Further, the foreign substance contained in the lubricating oil which is supplied to the above described internal passage 3C is discharged outside the connecting rod 4 together with the lubricating oil by the lubricating oil discharge passage 123 which is formed in the above described connecting rod bearing 6, and therefore, damage to the crankpin 3B and the connecting rod bearing 6 due to the foreign substance can be also prevented.
As is the case with the first embodiment, the experiment was performed by operating the engine 1 with the internal passage 3C of the above described crankshaft 3 being closed, and mixing a predetermined amount of foreign substance into the lubricating oil which was supplied from the lubricating oil passage 2A of the above described cylinder block 2.
Subsequently, it was measured how much foreign substance remains in the partial groove 14 which is formed in the upper side bearing member 11 in the above described main shaft 3A.
As is understood from
Further, as shown in the graph, the range of expression 3 is further desirably set as the range of 30≦θ≦45°.
In the engine 1 in the first embodiment, the connecting rod bearing 6 according to the above described second embodiment may be used, and in the engine 1 in the second embodiment, the connecting rod bearing 6 according to the above described first embodiment may be used.
Further, as the lubricating oil discharge passages 23 and 123 which are formed in the connecting rod bearings 6 in the first embodiment and the second embodiment, so-called jet holes which are formed to penetrate through the outer surface of the connecting rod 4 from the inner circumferential surface of the connecting rod bearing 6 may be adopted in place of the lubricating oil discharge passages 23 and 123.
1 engine
2 cylinder block
2A lubricating oil passage
3 crankshaft
3A main shaft
3B crankpin
3C internal passage
4 connecting rod
5 main bearing
6 connecting rod bearing
11 upper side bearing member
11
a radial hole
14 partial groove
14
b depth gradually decreasing portion
21, 22 half-split bearing
23 lubricating oil discharge passage
Number | Date | Country | Kind |
---|---|---|---|
2010-043450 | Feb 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/069669 | 11/5/2010 | WO | 00 | 8/16/2012 |