Embodiments of the subject matter disclosed herein correspond to methods for uniforming temperature in a shaft supported by a fluid bearing, bearing systems and turbomachines.
The rotor of a rotary machine is rotatably supported by specific devices; in particular, the shaft of the machine is supported by one or more bearings.
There are several types of “fluid bearings” (also known as “fluid-film bearings” that can be broadly classified into two types: “fluid dynamic bearings” and “hydrostatic bearings”): plain bearings, lemon bearings, tilting-pads bearings, etc.
Anyway, in a rotary machine during rotation of the shaft 210, the two axes do not coincide: they may be distant and/or inclined between each other.
By way of example,
In this case, the gap between the pad 221 and the journal 211 is non-uniform; in particular, if a point A on a diameter D of the journal 211 is considered, the distance between the point A and the pad 221 remains the same (or does not change much) at any time; this means that the temperature of the journal in the region of point A will be higher than the temperature in e.g. an opposite region of the journal.
In order to overcome such problem, document WO2015002924A1 teaches to arrange a tubular body around the shaft at the journal; the tubular body comprises a thermal barrier that absorbs at least a portion of heat generated by the rotation of the shaft. In this way, non-uniformity reduction depends on the width and the material of the thermal barrier.
Therefore, there is a general need for avoiding non-uniform temperature distribution inside a shaft journal supported by a fluid bearing, or at least reducing non-uniformity considerably.
This need is particularly high for turbomachines such as those used in the field of “Oil & Gas”, i.e. machines used in plants for exploration, production, storage, refinement and distribution of oil and/or gas.
It is to be noted that a non-uniform temperature distribution like the one shown in
First embodiments of the subject matter disclosed herein relate to a bearing system.
According to such first embodiments, the bearing system comprises a fluid bearing, a shaft with a solid cylindrical portion, that may be called “shaft journal”, and a bush located around said solid cylindrical portion and in front of pad or pads of the fluid bearing; the bush comprises a hollow cylindrical portion and a plurality of supporting elements that fix the hollow cylindrical portion of the bush to the solid cylindrical portion of the shaft.
Such bush not only provides thermal insulation to the shaft journal but also allows to transfer heat from parts of the region of the shaft journal subject to high heating to other parts of the region of the shaft journal subject to lower heating. In this way, a uniform temperature may be achieved at least in a radially peripheral region of the shaft journal.
Second embodiments of the subject matter disclosed herein relate to a turbomachine.
According to such second embodiments, the turbomachine comprises at least one bearing system; the bearing system comprises a fluid bearing, a shaft with a solid cylindrical portion, and a bush located around said solid cylindrical portion and in front of pad or pads of the fluid bearing; the bush comprises a hollow cylindrical portion and a plurality of supporting elements that fix the hollow cylindrical portion of the bush to the solid cylindrical portion of the shaft.
The accompanying drawings, which are incorporated herein and constitute an integral part of the present specification, illustrate exemplary embodiments of the present invention and, together with the detailed description, explain these embodiments. In the drawings:
and
The following description of exemplary embodiments refers to the accompanying drawings.
The following description does not limit embodiments of the present invention. Instead, the scope of embodiments of the present invention is defined by the appended claims.
Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
As already explained with the help of
A first way to reduce non-uniformity is to reduce the transfer of heat from the hot fluid of the bearing (a lubricant fluid LF) to the journal portion.
A second way to reduce non-uniformity is to remove heat from the first parts of the journal portion and to provide the removed heat somewhere else. In particular, a way to reduce non-uniformity is to remove heat from the first parts of the journal portion and to provide the removed heat to the second (different) parts of the journal portion. Accordingly, heat is transferred from the first parts of the journal portion.
With reference to
It is to be noted that, alternatively to cylindrical, the solid portion of the shaft may be for example slightly conical for the whole length, or cylindrical on one side and slightly conical on the other side, or slightly conical on first and second sides and cylindrical in the middle.
It is to be noted that, alternatively to cylindrical, the hollow portion of the bush may be for example slightly conical for the whole length, or cylindrical on one side and slightly conical on the other side, or slightly conical on first and second sides and cylindrical in the middle.
The hollow cylindrical portion 632 provides thermal insulation between the hot lubricant fluid LF in the gap 640 and the rotating solid cylindrical portion 624 of the shaft 620.
Inside the hollow cylindrical portion 632 a fluid, e.g. a lubricant fluid LF or a heat-exchange fluid HEF, may flow; such flow of fluid allows to transfer heat from parts of the region of the solid cylindrical portion 624 subject to high heating to other parts of the region of the solid cylindrical portion 624 subject to low heating.
In this way, a uniform temperature may be achieved at least in a radially peripheral region of the solid cylindrical portion 624.
The hollow cylindrical portion 632 in the embodiment of
The hollow cylindrical portion 632 in the embodiment of
The hollow cylindrical portion 632 may be made of steel, may have a width of 10-50 mm (its external diameter may be 10-15% bigger than its internal diameter), may have a length of 0.4-1.0 times the diameter of the bearing pad or the shaft journal portion. It may be shrink fit on the shaft at the journal portion.
The layer 636 may be made of thermally insulating material, in particular PEEK (=Poly Ether Ether Ketone) or PTFE (=Poly Tetra Fluoro Ethylene), may have a width of 0.1-1.0 mm, may have a length of 0.4-1.0 times the diameter of the bearing pad or the journal portion. It may be applied (for example deposited) on the sleeve before mounting the sleeve on the shaft.
In the embodiment of
Eight embodiments will be described in the following; they differ as far as their bushes regard and as far as their flows of lubricant fluid and/or a heat-exchange fluid regard.
It is to be noted that other embodiments fall within the scope of embodiments of the present invention.
In the bearing systems 700, 800, 900, 1000 of
Alternatively, one or more of the supporting elements may be located not at an end of the hollow portion, but, for example, at a position being at a distance from the end.
The bearing systems 1500 and 1600 of
The bearing systems 1700 and 1800 of
In the supporting elements 734A, 734B, 834A, 834B, 934A, 934B, 1034A, 1034B of the first set and of the second set are vanes.
The supporting elements 734A, 734B, 834A, 834B, 934A, 934B, 1034A, 1034B may form a crown around the portion 624 and may be equally spaced between them.
As the supporting elements 734A, 734B, 834A, 834B, 934A, 934B, 1034A, 1034B are spaced between them a fluid may enter and exit the annular chamber 738, 838, 938, 1038. Such fluid may be a lubricant fluid LF or a heat-exchange fluid HEF; if the fluid is selected appropriately, it may act both as lubricant fluid and as heat-exchange fluid.
In the embodiment of
In the embodiment of
More particularly, the vanes 734A, 734B, 834A, 834B are shaped and positioned so to establish a fluid flow with helix-shaped fluid paths inside annular chamber 738, 838 during rotation of the shaft 620 from the side S1 to the side S2.
In the embodiment of
In the embodiment of
More particularly, the vanes 934A, 934B, 1034A, 1034B are shaped and positioned so to establish two fluid flows with helix-shaped fluid paths inside annular chamber 938, 1038 during rotation of the shaft 620.
In the bearing systems 1100, 1200, 1300, 1400 of
Such fluid may be a lubricant fluid LF or a heat-exchange fluid HEF; if the fluid is selected appropriately, it may act both as lubricant fluid and as heat-exchange fluid.
In the bearing systems 1100 and 1200 of
In the embodiment of
In the embodiment of
In the bearing systems 1300 and 1400 of
In the embodiments of
In the embodiment of
In the embodiment of
In the bearing systems 1300 and 1400 of
Each of the above-mentioned passage may comprises a number of turns about the axis 622 of the shaft 620; the number of turns may be in the range from 0.1 to 10.0, in an embodiment from 0.25 to 4.0, more particularly from 0.5 to 2.0.
A pitch of each of the above-mentioned passage may be equal to a number of times the axial length of the fluid bearing; the number of times may be in the range from 10.0 to 0.1, in an embodiment from 4.0 to 0.25, more particularly from 2.0 to 0.5. In the embodiments if
It is to be noted that the rotation of the shaft 620 pumps fluid along the annular chamber defined between and the hollow cylindrical portion 632 of the bush 630 to the solid cylindrical portion 624 of the shaft 620.
In the bearing systems 1500 and 1600 of
In the supporting elements 1534A, 1534B, 1634A are vanes.
The supporting elements 1534A, 1534B, 1634A may form a crown around the portion 624 and may be equally spaced between them.
As the supporting elements 1534A, 1534B, 1634A are spaced between them a fluid may exit the annular chamber 1538 and 1638. Typically, when the shaft 620 does not rotate the annular chamber 1538 and 1638 is full of lubricant fluid LF, when the shaft 620 starts rotating a lubricant fluid flow establishes and lubricant fluid LF starts exiting the annular chamber 1538 and 1638, when the shaft 620 rotates the annular chamber 1538 and 1638 is totally or partially empty of lubricant fluid LF (“empty” includes the possibility that the pressure of lubricant fluid LF inside the annular chamber 1538 and 1638 is lower than outside the annular chamber 1538 and 1638). In this way, a technical effect of isolating the hot lubricant fluid LF in the gap of the bearing system 1500 and 1600, and the cylindrical portion 624 of the shaft 620 is achieved.
In the embodiment of
In the embodiment of
A technical effect similar to one in the embodiments of
Considering
Considering
In the bearing systems 1700 and 1800 of
In the supporting elements 1734A, 1734B, 1834A are vanes.
The supporting elements 1734A, 1734B, 1834A may form a crown around the portion 624 and may be equally spaced between them.
As the supporting elements 1734A, 1734B, 1834A are spaced between them a fluid may enter the annular chamber 1738 and 1838. Typically, when the shaft 620 does not rotate the annular chamber 1738 and 1838 is partially full of lubricant fluid LF, when the shaft 620 starts rotating a lubricant fluid flow establishes and lubricant fluid LF starts entering the annular chamber 1738 and 1838, when the shaft 620 rotates the annular chamber 1738 and 1838 is totally full of lubricant fluid LF (“totally full” includes the possibility that the pressure of lubricant fluid LF inside the annular chamber 1738 and 1838 is higher than outside the annular chamber 1738 and 1838). In this way, a technical effect of isolating the hot lubricant fluid LF in the gap of the bearing system 1700 and 1800, and the cylindrical portion 624 of the shaft 620 is achieved. Furthermore, the fluid inside the annular chamber 1738 and 1838 may flow around the shaft 620 thus uniforming temperature in the shaft 620.
In the embodiment of
In the embodiment of
A technical effect similar to one in the embodiments of
Considering
Considering
A bearing system as described above or similar thereto may be advantageously be used in a turbomachine, like for example the one shown in
It is to be noted that, in the field of “Oil & Gas”, i.e. machines used in plants for exploration, production, storage, refinement and distribution of oil and/or gas, there is a particularly high need for turbomachines avoiding non-uniform temperature distribution inside a shaft journal supported by a fluid bearing, or at least reducing non-uniformity considerably, and therefore using such bearing system.
This written description uses examples to disclose the invention, including the preferred embodiments, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Date | Country | Kind |
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102016000130216 | Dec 2016 | IT | national |
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2005163641 | Jun 2005 | JP |
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Number | Date | Country | |
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20180180098 A1 | Jun 2018 | US |