This invention relates to a bearing with a measurement function.
A bearing is an element member for use in a mechanical system carrying out a rotational motion, such as wind power generation and a vehicle, and has a very important role on achieving a high-efficiency mechanical motion by reducing friction during the rotational motion. At the same time, if performance degradation or damage of the bearing occurs, a significant adverse effect is exerted on driving of the mechanical system. Therefore, for the purpose of detection of bearing malfunction and preventive maintenance, efforts for monitoring a state by furnishing the bearing with various sensors are recently widespread.
Among others, measurement of heat generation in the bearing is very important for the preventive maintenance. If the heat generation caused by friction at the bearing is measured in real time, control of grease input and detection of malfunction and performance degradation of the bearing become possible to bring a merit for a business operator. Actually, a bearing provided with a thermocouple type temperature sensor (Patent Literature 1), a bearing provided with a rotational sensor (Patent Literature 2, Patent Literature 3), and so on are reported.
PTL 1: JP 2013-57659 A
PTL 2: JP 2013-61030 A
PTL 3: JP 4639282 B
However, the above-mentioned well-known techniques of detecting heat generation and a rotation rate in the bearing have three problems which will be described in the following.
Firstly, what is really desired to be measured by a temperature sensor is a contact portion between a shaft and the bearing (or between balls and a supporting ring). However, because the sensor cannot be directly mounted to the contact portion, it is impossible to measure accurate temperature in a frictional portion.
Secondly, a signal of the temperature sensor depends on outside temperature and ambient thermal capacity. It is therefore impossible to measure a heating value in a bearing portion in real time.
And thirdly, the mounted temperature sensor may possibly impede a thermal flow or disturb a mechanical balance to result in an adverse effect on the performance of the bearing itself.
It is an object of this invention to provide a bearing with a measurement function, which is capable of resolving any of the above-mentioned problems.
A bearing with a measurement function according to an example embodiment of the present invention comprises an outer ring secured to a securing member and an inner ring provided on an inside of the outer ring, the inner ring being secured to a shaft that rotates in a circumferential direction relative to the securing member, wherein the bearing comprises a thermal flow sensor provided as a coating on a securing-side surface that includes the outer ring, the thermal flow sensor being configured to generate a thermoelectromotive force including information about frictional heat generated with rotation of the shaft.
According to this invention, it is possible to simply grasp information about heat generation in a bearing.
Now, description will proceed to example embodiments of the present invention.
A bearing with a measurement function according to an example embodiment of the present invention is characterized by providing a spin Seebeck thermoelectric element as a coating on an outside of a bearing, and by monitoring information of frictional heat generated with rotation of a shaft by using a thermoelectromotive force (voltage) signal.
A bearing with a measurement function according to a first example embodiment of the present invention has a configuration in which a thermal flow sensor is provided as a coating on the outside of the bearing. A thermal flow generated by frictional heat generation in a bearing portion is measured by converting, in the thermal flow sensor, the thermal flow into an electromotive force (voltage) signal in a direction of a film surface. The thermal flow sensor comprises, for example, a layered structure of a magnetic film and a metal film.
A bearing with a measurement function according to a second example embodiment of the present invention measures not only the thermal flow but also temperature by utilizing the above-mentioned metal film as a resistance thermometer. By grasping the thermal flow (temperature gradient) and the temperature simultaneously, it is possible to more accurately grasp the temperature of a frictional heat generating portion inside the bearing by using the thermal flow sensor as a coating on the outside of the bearing.
A bearing with a measurement function according to a third example embodiment of the present invention comprises a magnetic encoder in which permanent magnets having different magnetization directions are alternately arranged on the side of a rotational shaft along a rotation direction. By a magnetic field generated by the magnetic encoder, the magnetic film constituting the thermal flow sensor is reversed in magnetization. Thus, information of a rotation rate of the shaft is acquired in addition to the information of heat generation.
Herein, as shown in
The antifriction bearing 10 with the heat generation measurement function according to this example comprises an inner ring 11, an outer ring 12, balls (rolling elements) 13, a spin thermal flow sensor 14, and a pair of sealing portions 15.
This example has a mechanism in which the outer ring 12 is secured to a securing member (not shown) and the inner ring 11 rotates. That is, the inner ring 11 is secured to a rotary member (shaft) 30 which rotates in the circumferential direction with respect to the securing member. The rotary member (shaft) 30 extends in the axial direction Z which is a direction of the rotational axis RA.
A plurality of balls (rolling elements) 13 are arranged between the inner ring 11 and the outer ring 12.
The pair of sealing portions 15 are made of a synthetic rubber material or the like. The pair of sealing portions 15 are disposed between the inner ring 11 and the outer ring 12 on an outer peripheral side of the balls (the rolling elements) 13 and each sealing portion has a ring shape. One side (outer peripheral end side) of each sealing portion 15 is secured to the outer ring 12 whereas the other side (inner peripheral end side) is closely contacted with the inner ring 11 so as to be pressed against the inner ring due to an elastic force. By adopting such a configuration, the pair of sealing portions 15 hermetically seal an inside of the bearing.
The spin thermal flow sensor 14 is a layered device which comprises a magnetic film having magnetization in an in-plane direction. The spin thermal flow sensor 14 is characterized by generating an electromotive force in the in-plane direction in proportion to an amount of a thermal flow flowing in a direction perpendicular to the plane on the basis of a thermomagnetic effect of converting a thermal flow in a magnetic substance into a spin current.
In the example shown in
Herein, when heat generation occurs due to friction in the inside of the bearing (specifically, between the balls 13 and the outer ring 12 and between the balls 13 and the inner ring 11), the thermal flow flows to the spin thermal flow sensor 14 through the outer ring 12. Due to a spin Seebeck effect (which is one of thermomagnetic effects of converting the thermal flow into the spin current) induced from the thermal flow, the spin current occurs in the magnetic substance film 14a. When the spin current reaches the conductive film 14b, the spin current is converted into the electromotive force due to an inverse spin-Hall effect (which is an effect of converting the spin current into an electric current) in the conductive film 14b. By measuring such a generated electromotive force as an output voltage V between both ends of the conductive film 14b, it is possible to detect the heat generation caused in the bearing 10.
As the above-mentioned magnetic substance film 14a, an oxide magnetic material may be used, for example, yttrium iron garnet (YIG: Y3Fe5O12), yttrium iron garnet doped with a rare-earth element such as Bi (Bi:YIG, BiY2Fe5O12, etc.), Co ferrite (CoFe2O4), magnetite (Fe3O4), and so on. In addition, as the conductive film 14b, a conductive material having a large spin orbit interaction may be desirably used, for example, a metallic material such as Pt, W, or the like, an alloy such as FePt, CoPt, NiPt, FeW, CoW, or NiW, or a conductive oxide material such as RuO2, and so on.
The magnetic substance film 14a may be formed by a coating method such as a metal organic decomposition method (MOD method), a ferrite plating method, sputtering, liquid-phase epitaxial growth (LPE), chemical vapor deposition (CVD), or the like. On the other hand, the conductive film 14b may be formed by a sputtering method, a pulse laser deposition method (PLD method), an electron-beam vapor deposition method, a plating method, or the like.
Furthermore, on the outside of the bearing 10, a control circuit 25 and a transmission/reception device 26 are provided so as to enable communication with the outside wirelessly. An operation mode of the control circuit 25 can be set wirelessly from the outside. Accordingly, a combination of the control circuit 25 and the transmission/reception device 26 serves as communicating means which is connected to the spin thermal flow sensor 14 to carry out communication with the outside wirelessly.
Now, description will proceed to an example of the operation mode of the communicating means. In ordinary times, results of measurement of the thermal flow (data of the observed voltage V) are temporarily saved in the control circuit 25 and the transmission/reception device 26 transmits the saved data to the outside every five minutes. On the other hand, when the thermal flow (the output voltage) exceeds a predetermined threshold, the control circuit 25 considers occurrence of malfunction and informs a supervisor of the malfunction by immediately performing wireless communication via the transmission/reception device 26. It is assumed that the similar control circuit 25, the similar transmission/reception device 26, and the similar operation method are used also in examples which will hereinafter be described.
As the above-mentioned spin thermal flow sensor, a magnetic conductor film with magnetism and conductivity may be used in lieu of the configuration comprising the magnetic substance film 14a and the conductive film 14b. In a case of using the magnetic conductor film also, an electromotive force similarly occurs due to an anomalous Nernst effect (which is one of the thermomagnetic effects of converting the thermal flow into a spin polarized current) caused by the thermal flow flowing into the magnetic conductor film. By measuring an output voltage signal between both ends of the magnetic conductor film, it is possible to detect the heat generation caused in the bearing 10.
As a material of the magnetic conductor film, not only Fe, Ni, Co but also an alloy such as FePt, CoPr, NiPt, FeW, CoW, or NiW may be used.
The first example exhibits an effect that the frictional heat generation in the inside of the bearing can be monitored by measuring the output voltage V.
Although communication with the outside is carried out wirelessly using the communicating means in the first example, the communication is not necessarily carried out wirelessly in the present invention. This is because the spin thermal flow sensor 14 is disposed on a fixed side (the surface of the outer ring 12 in this example) and it is therefore possible to communicate with the outside via wire from the spin thermal flow sensor 14.
In
Although components are similar to those of the bearing 10 in
In this variation, by using the ferrite plating method, the magnetic substance film 14a and the conductive film 14b are stacked as a coating on the surface of the sealing portion 15 in the axial direction Z.
This variation also exhibits an effect that the frictional heat generation in the inside of the bearing can be monitored by measuring the output voltage V.
In
In the second example of the present invention, measurement of temperature, in addition to the thermal flow, is carried out by utilizing the above-mentioned conductive film 14b as a resistance thermometer. By grasping the thermal flow (temperature gradient) and the temperature simultaneously, it is possible to more accurately evaluate the temperature of the frictional heat generating portion in the inside of the bearing.
Although a basic configuration is same as that of the antifriction bearing 10 with the heat generation measurement function according to the first example illustrated in
The direct-current source 21 and the switch 22 are connected in series to the spin thermal flow sensor 14.
As shown in
On the other hand, as shown in
By alternately repeating the thermal flow measurement mode and the temperature measurement mode, it is possible to more accurately evaluate the temperature in the frictional heat generating portion.
Generally, in the bearing, heat generation occurs mainly in a frictional portion between the outer ring 12 and the balls 13. However, in view of a mechanical design, it is difficult to directly mount a temperature sensor at this portion. From the above, it is impossible, according to a common, generally known method, to directly evaluate the temperature in the frictional heat generating portion.
As opposed thereto, by means of the antifriction bearing 10B with the bearing internal temperature measurement function illustrated in
As described above, the second example exhibits an effect that it is possible to evaluate the temperature of the frictional heat generating portion (the contact portion between the outer ring 12 and balls 13) in the inside of the bearing.
In this method, as shown in
By adopting such a configuration, as shown in
Another sensing method illustrated in
In
In the third example of the present invention, a plurality of permanent magnets having alternately different magnetic poles are arranged on the side of the inner ring 11 of the bearing 10D along the rotational direction θ and, by a magnetic field generated thereby, the magnetic substance film of a spin Seebeck element on the side of the bearing is reversed in magnetization. Thus, in the third example, rotation information of the shaft is also acquired in addition to the heat generation information.
In the antifriction bearing 10D with the rotation rate and heat generation measurement function illustrated in
By adopting such a configuration, with a relative rotational motion between the inner ring 11 and the outer ring 12, a magnetization direction of the spin thermal flow sensor 14 reverses on every rotation due to the magnetic field generated by the permanent magnets of the magnetic encoder 16. From the above, as a result, the output voltage V is also reversed in sign (
As described above, the third example exhibits an effect that the information of the rotation rate of the shaft 30 can be acquired in addition to the heat generation information.
In the above-mentioned third example, measurement of the frequency is enabled only by disposing one spin thermal flow sensor 14. On the other hand, by disposing two spin thermal flow sensors at suitable positions (e.g. positions separated by 90 degrees in the rotational direction θ), it is possible to evaluate not only the rotational frequency but also a direction of rotation and a relative position (rotational angle) between the inner ring and the outer ring at a particular time.
In
As shown in
As apparent from
In this variation, as will be understood from
The variation illustrated in
In
The fourth example comprises a capacitor 24 for accumulating the thermoelectromotive force as electric power in addition to the above-mentioned configuration of the antifriction bearing 10 with the heat generation measurement function according to the first example illustrated in
As described above, the fourth example exhibits an effect that it is possible to transmit sensing data to the outside wirelessly without power supply from the outside.
In the above-mentioned examples, a mounting method for the antifriction bearings, especially, ball bearings among various types of bearings has been described. However, in the present invention, similar mounting is possible with respect to other bearing systems (a sliding bearing, a roller bearing).
Herein, as shown in
The bearing 40 of this modification comprises an inner ring 41, an outer ring 42, and a spin thermal flow sensor 44. The outer ring 41 is secured to a securing member (not shown). The inner ring 42 is secured to a shaft 30 serving as a rotary member and is adapted to rotate. The outer ring 42 and the inner ring 41 are adapted to relatively rotate through a sliding surface 43.
That is, by a combination of the inner ring 41, the outer ring 42, and the sliding surface 43, the sliding bearing (41, 42, 43) is configured.
As shown in
As shown in
As described above, the modification has an effect that it is possible to monitor the frictional heat generation in the inside of the sliding bearing (41, 42, 43) by measuring the output voltage V.
While the present invention has been described with reference to the example embodiments and the examples thereof, the present invention is not limited to the example embodiments and the examples mentioned above. It will be understood by those of ordinary skill in the art that various changes in configuration and details may be made within the scope of the present invention.
A whole or a part of the above-mentioned example embodiments may be described as, but not limited to, the following supplementary notes.
A bearing with a measurement function, comprising:
an outer ring secured to a securing member; and
an inner ring provided on an inside of the outer ring, the inner ring being secured to a shaft that rotates in a circumferential direction relative to the securing member,
wherein the bearing comprises a thermal flow sensor provided as a coating on a securing-side surface that includes the outer ring, the thermal flow sensor being configured to generate a thermoelectromotive force including information about frictional heat generated with rotation of the shaft.
The bearing with the measurement function according to Supplementary Note 1, wherein the thermal flow sensor is provided as a coating on a surface of the outer ring.
The bearing with the measurement function according to Supplementary Note 1, wherein the bearing comprises an antifriction bearing which comprises a plurality of rolling elements disposed between the outer ring and the inner ring, and a sealing portion secured to the outer ring to hermetically seal the plurality of rolling elements,
wherein the thermal flow sensor is provided as a coating on a surface of the sealing portion.
The bearing with the measurement function according to any one of Supplementary Notes 1 to 3, wherein the thermal flow sensor comprises a film with at least one layer that exhibits a thermomagnetic effect.
The bearing with the measurement function according to Supplementary Note 4, wherein the thermal flow sensor comprises a magnetic substance film and a conductive film which exhibit a spin Seebeck effect as the thermomagnetic effect.
The bearing with the measurement function according to Supplementary Note 5, further comprising a measurement control means configured to enable thermal flow measurement and temperature measurement.
The bearing with the measurement function according to Supplementary Note 6, wherein the measurement control means comprises a direct-current source and a switch which are connected in series to the thermal flow sensor.
The bearing with the measurement function according to Supplementary Note 6, wherein the measurement control means comprises an alternating-current source connected to the thermal flow sensor.
The bearing with the measurement function according to Supplementary Note 4, wherein the thermal flow sensor comprises a magnetic conductor film with magnetism and conductivity that exhibits an anomalous Nernst effect as the thermomagnetic effect.
The bearing with the measurement function according to Supplementary Note 3, further comprising a magnetic encoder mounted to the inner ring so as to be in proximity to the thermal flow sensor.
The bearing with the measurement function according to Supplementary Note 3, wherein a plurality of thermal flow sensors are arranged apart from one another on the surface of the sealing portion.
The bearing with the measurement function according to any one of Supplementary Notes 1 to 11, further comprising communication means connected to the thermal flow sensor, the communication means being configured to communicate with the outside wirelessly.
The bearing with the measurement function according to Supplementary Note 12, further comprising a capacitor configured to accumulate the thermoelectromotive force as electric power.
This application is based upon and claims the benefit of priority from Japanese patent application No. 2017-173877, filed on Sep. 11, 2017, the disclosure of which is incorporated herein in its entirety by reference.
Number | Date | Country | Kind |
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2017-173877 | Sep 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/029225 | 8/3/2018 | WO | 00 |