The present invention relates generally to bells, as for example small bells suitable for use on bicycles and in other settings.
Bells have been around for many years. For some bells, such as warning bells used on bicycles, it is desirable for the bell to be small, compact and lightweight, but still generate a loud and pleasant tone. The applicant has developed a compact bell design known as the Spurcycle Bell that has a dome shaped bell body formed from nickel brass that is carried by a support. The bell is rung by a hammer carried by a wire frame lever. The wire frame lever is pivotally coupled to the support at a location below the bell body and is configured so that the hammer strikes an external surface of the dome. A strap is provided to facilitate coupling the bell to structures such as bicycle handlebars.
Although the Spurcycle Bell and a variety of other existing bells work well, there are continuing efforts to develop alternative bell designs that are rugged, cost effective and generate desirable bell tones.
To achieve the foregoing and other objectives, a variety of new bell structures are described. In one aspect, a support carries a bell body. The bell body may include a bell cavity, a mouth, a lip, a head portion, a central axis, and a bell strike surface on an inner surface of the bell body. The head portion may include a central opening. A first portion of the support is positioned within the bell cavity and a second portion of the support extends outside the bell cavity through the bell body mouth. A strike lever is coupled to the support at a location within the bell cavity. The strike lever is configured to strike the bell strike surface to ring the bell. The strike lever is resiliently biased towards a neutral or nominal position at which the strike lever is spaced apart from the bell body. To ring the bell, a user presses the strike lever to deflect the strike lever from the neutral position thereby spring loading the strike lever and moving the strike lever away from the bell strike surface. When the strike lever is released with the strike lever moved away from the bell strike surface, the spring loading of the strike lever causes the strike lever to swing to strike the bell body to ring the bell. The strike lever is configured to strike the bell body to ring the bell while traveling in a direction having a vector component that is radially outward relative to the bell's central axis.
In some embodiments, the bell strike surface is on a fillet or chamfered surface on the inner surface of the bell body adjacent the lip. With this arrangement, the strike lever may be configured to strike the inner surface of the bell body on the filleted surface. In other embodiments, the strike lever is configured to strike the inner surface of the bell at an inner edge of the lip. In still other embodiments, the strike lever may strike the inner surface of the bell body at a location away from the lip.
In some embodiments, both the support and the strike lever are formed from plastic material. In some embodiments, the strike lever includes a strike surface that is configured to strike the bell strike surface to ring the bell. In others, the strike lever may include a hammer element that is configured to strike the bell strike surface to ring the bell.
In some embodiments, the strike lever is pivotally coupled to the support at the location within the bell cavity and the deflection caused by the user pressing the strike lever is pivotal rotation of the strike lever relative to the support. A variety of different pivoting structures may be used including hinges, joints, virtual pivots created by flexures or other bending elements, etc. In some embodiments a hinge is used that includes knuckles integrally formed on the support and spring lever respectively. In some embodiments, a torsion spring is provided to spring load the strike lever when the strike lever is deflected from the neutral position. In some embodiments, the strike lever includes one or more cams with each cam being engaged by a spring arm of the torsion spring. The cams may include a flat segment that defines the strike lever's nominal or neutral position.
In other embodiments, the strike lever body and the support body are integrally formed as a single plastic piece. In this arrangement the strike lever serves as a flexure that is resiliently biased towards the neutral position.
In other embodiments a helical coil spring or similar structure may be used to couple the strike lever to the support. With this arrangement, the coil spring resiliently biases the strike lever towards the neutral position.
In some embodiments, the support includes a strap that serves as a loop mount suitable for mounting the bell to a bicycle handlebar and other similarly dimensioned structures.
In some embodiments a cap is used to couple the bell body to the support. The cap may include a head portion and a shaft with the shaft being configured to pass through the central opening in the head portion of the bell body. The shaft engages the support to help hold the dome in place. In some embodiments, the dome includes an inwardly beveled section around the central opening and a flange that extends downward from the bevel. In some embodiments a rubber bushing positioned in a recess in the support receives the flange and serves to vibrationally isolate the bell body from the support.
The invention and the advantages thereof, may best be understood by reference to the following description taken in conjunction with the accompanying drawings in which:
FIB. 14B is a front side view of the striker portion of the two part strike lever of
In the drawings, like reference numerals are sometimes used to designate like structural elements. It should also be appreciated that the depictions in the figures are diagrammatic and not to scale.
The present invention relates generally to bells and is particularly applicable to small bells such as bicycle bells that can be actuated by a user's finger action.
The bell body (dome) 20 includes a substantially hemispherical upper portion 23 and a substantial cylindrical skirt 24. The upper portion 23 is sometime referred to as the head and shoulder portions of the bell. The bottom of the bell body (i.e., the bottom of the skirt 24 in the illustrated embodiment) is sometimes referred to as a lip 26 and the large opening at the bottom of the bell is sometimes referred to as the mouth. As will be described in more detail below with reference to
The support 40 includes a base 42 and a strap 44. A cap 50 (or in other embodiments a fastener) may be used to secure the bell body 20 to the base portion of 42 of support 40. In some embodiments, the support 40 is formed as a single piece, molded plastic part. In other embodiments, the support 40 may be formed from multiple components, with the strap 44 and potentially other components being formed as independent parts. As best seen if
The strike lever 60 includes a finger pad 61 and is pivotally coupled to the support base 42 by a hinge 62. The hinge 62 includes a pair of spaced apart knuckles 63 that are integrally formed as part of the strike lever and an opposing knuckle 46 that is integrally formed as part of the support base 42. The knuckles 63, 46 receive pivot pin 64.
In the illustrated embodiments, the hinge 62 also includes a pair of cams 66 each having a face with a flat segment 67 thereon. The cams 66 cooperate with a spring 80 to heavily bias the strike lever 60 to a neutral position at which the strike lever 60 is spaced apart from bell body 20. In the embodiments illustrated in
To ring the bell, a user presses the finger pad 61 to pivot the strike lever 60 relative to the support 40 thereby spring loading the strike lever and moving the lever away from the bell body. When the user releases the strike lever with the lever displaced sufficiently from the bell body, the spring loading of the strike lever causes the strike lever to swing to strike the bell body to thereby ring the bell. After striking the bell, the strike lever quickly recoils back towards the neutral position. The interactions between the cams 66 and spring 80 help quickly dampen oscillation of the strike lever. Preferably the size, weight and relative positioning of the components are such that the strike bar will only strike the bell once when it is released after being deflected sufficiently.
The bell 10 is preferably configured such that the majority of the support base 42, including the hinge 62 is received within the bell (dome) cavity 21. Therefore, the strike lever 60 is pivotally coupled to the support 40 at a location well within the bell cavity 21. Pressing on the finger pad 61 in the direction towards the central axis of the dome 20 causes the strike lever 60 to move further away from the dome. The travel of the strike lever is limited by the support. In the illustrated embodiment, the strike lever's inward range of travel is stopped when the back side of the lever 60 comes into contact with the strap 44. When the strike lever 60 is released from such a position, the lever recoils past the neutral position and a portion of the lever itself will strike the inner surface of the bell to thereby ring the bell. The region of the strike lever that impacts the bell is sometimes referred to as the lever's strike surface 76. The region of the bell body that is impacted by the strike lever is sometimes referred to as the bell strike surface 77. The front face of the strike lever is relatively straight longitudinally, but somewhat rounded laterally. When the front surface of the strike lever is relatively straight longitudinally, a portion of the lever face itself will strike the inner surface of the bell in a region near the bell's lip 26. The rounding helps minimize the impact area. The precise impact location will depend on the respective geometries of the strike lever and the inner surface of the bell.
In some embodiments, the inner surface of the dome 20 is filleted at the lip 26 so the strike lever impacts the inner surface of the dome at the fillet. Such a configuration is illustrated in
In some embodiments, the strike lever 60 is plastic. An advantage of using plastic is that plastic parts tend to be lower in cost and weight than parts made from metal and/or other materials that might be used to form the strike lever. When the lever's strike surface is formed from plastic it may be desirable to use a filleted bell structure such as the embodiment shown in
In the embodiment illustrated in
In the illustrated embodiment, finger pad 61 takes the form of an annular ring with an enlarged central opening 62. A potential advantage of using such a central opening is that the weight of the strike lever 60 can be reduced in the region having the longest moment arm from hinge 62 which can be useful in helping the strike lever quickly recoil after striking the bell dome 20 and to damp its motion thereafter. In other embodiments, the finger pad may have other geometries and/or the central opening may be eliminated, or reduced or take the form of a recess rather than a through hole.
In the embodiment shown, the support 40 includes a strap 44 that is suitable for attaching the bell to various structures such as a bar. This allows the bell 10 to be mounted on a variety of different structures, as for example, to a bicycle handlebar (not shown) or other structures having a generally similar circumference. The strap can take a wide variety of different forms. In the illustrated embodiment, the support base 42 includes a threaded recess and an enlarged distal end portion 73 of the strap 44 includes an opening for receiving a strap bolt 71. With this arrangement, the free (distal) end of the strap 44 can be firmly attached support base 42 by screwing the strap bolt into the threaded recess in the support base with the bolt head engaging a shelf adjacent the opening in the end portion 73 of strap 44. The support base may have a strap support surface 72 along which the enlarged end portion 73 of the strap 44 may slide. The threaded recess in the support base, strap support surface 72, end portion 73 of strap 44 and bolt 71 cooperate to provide flexibility in the bar sizes that the bell may be attached to.
The bell dome 20 may be attached to support 40 using a variety of different techniques and mechanisms. In the embodiment of
In some embodiments, an upper portion of the support base 42 includes a spacer recess 47 arranged to receive an annular rubber spacer (bushing) 39. The spacer 39 includes a central bore that receives the cap shaft 53 in the region of shank 55.
As best seen in
Referring next to
A user can ring the bell by pressing on finger pad 161 which causes the strike lever 160 to elastically bend (pivot) inward towards the center of the bell cavity and away from bell dome 20. As in the previous described embodiment, the strap 144 or other component of the support 140 limits the inward movement of the strike lever 160. When the finger pad is released, the strike lever will spring back past the neutral position causing the hammer 176 to strike an internal surface of the bell dome 20 thereby ringing the bell. In some embodiments, the hammer 176 is positioned so that it strikes the inner surface of the bell body at a location above the bell's lip. However, in other embodiments, the hammer can be positioned to strike the inner edge of the bell lip 21 or a fillet on the inner surface of the bell body adjacent the lip as described above with reference to
After the bell is rung, the strike lever will recoil back towards the neutral position and the oscillations of the strike lever will quickly dampen—preferably the length, elasticity, positioning and other properties of the strike lever are selected such that the strike lever will quickly rebound after striking the bell and will not contact the bell dome a second time.
In some embodiments, the strap 144 is also integrally formed with the support base 142 and strike lever 160 such that the entire support 140 and strike lever is formed as a single piece. In other embodiments, the support may be formed from multiple pieces.
The embodiment shown in
In the embodiment of
The coils spring 269 is attached to the support base 242 at a location well within the dome cavity and preferably the entire helical spring is located within the dome cavity. Thus, like in the other embodiments, the effective pivot mechanism is located within the dome cavity 21.
As best seen if
The hammer element 376 is positioned within central opening 377 and is pivotally attached to the stanchions 374 by pivot pin 378 as seen in
In this embodiment the lever arm 370 is constrained so that it will not itself come into contact with the bell dome when the strike lever 360 is depressed and released. In the illustrated embodiment, this is accomplished by the cams 66 under the influence of the force of spring 380. It should be appreciated that the weight, moment arm and geometry of the lever arm 370 together with the geometry of the cams 66 (including the relative length of the flat segments 67) and the force applied by spring 380 must all be designed together to ensure that no portion of the lever arm will contact the bell dome when the bell is rung since such contact would significantly reduce the quality of the ring sound. In other embodiments, a mechanical stop can be provided to limit the forward motion of the lever arm—as for example through the use of a stop bar (not shown) that extends from the base 342.
To ring the bell, the strike lever 360 is loaded by depressing finger pad 61. As in previous embodiments, the strike lever's range of travel may be limited by strap 44 which prevents the strike lever from being depressed too far. The lever arm 370 and the hammer element typically travel together in this movement due to gravity biasing the hammer element 376 against bridge 379. The spring 380 is loaded against the cam 66. When the operator releases the strike lever 360, spring 380 causes the strike lever to swing quickly towards bell dome 20. The flat segments 67 of cam 66 arrest the movement of the lever arm 370 so that the lever arm doesn't swing far enough to strike the bell dome 20. However, since the hammer element 376 is pivotally attached along an axis that is parallel to the strike lever's axis of rotation (e.g., pivot pins 64 and 378 are parallel) momentum and the dynamics of the system will cause the hammer element to swing rapidly about pivot pin 378 causing the hammer element to strike a bottom or corner edge of the bell dome, thereby ringing the bell. Since the hammer element 376 is pivotally attached to the lever arm, it quickly recoils cleanly away from the bell after striking the bell dome which helps ensure that a good ring will be produced by the bell. In this embodiment, it is highly desirable to ensure that the strike lever does not come into contact with the bell, since that can significantly degrade the quality of the ring produced by striking the bell.
The lever arm 370 may be integrally formed as a single piece from plastic or any other suitable material. As can be seen in
Referring next to
In this embodiment, a bell dome 20 (not shown in this view) is attached to the support 440 as previously described. A strike lever 460 is pivotally attached to support 440 by pivot pin 64. The strike lever 460 includes a lever arm portion 470 and a hammer element 476 that is pivotally attached to the lever arm 470 via living hinge 491.
Somewhat like the fifth embodiment, the lever arm 470 includes hinge 62 having knuckles 63, cams 66 with flat segments 67 that interact with spring 80 as previously described. Additionally, the lever arm includes a pair of spaced apart stanchions 474 that couple finger pad 61 to hinge 62. Bridge 479 extends between the bases of knuckles 63 or upper portions of the stanchions.
The hammer element 476 is positioned in the opening between stanchions 474 laterally and between bridge 479 and finger pad 61 vertically. The hammer element 476 has an enlarged mass 492 and is coupled to bridge 479 by living hinge 491. In the illustrated embodiment, the entire strike lever 460 may be integrally formed as a single plastic molded part (e.g. transfer or injection molded). As such, the unitary strike lever includes knuckles 63, cam 66 stanchions 474, finger pad 61, bridge 479 living hinge 491 and mass 492.
To ring the bell, the strike lever 460 is loaded by depressing finger pad 61. As in previous embodiments, the strike lever's range of travel may be limited by strap 44 which prevents the strike lever from being depressed too far. The lever arm 470 and the hammer element 476 travel together in this movement. The spring is loaded against the cam 66 as the lever is depressed. When the operator releases the strike lever 460, the spring (shown in earlier embodiments) causes the strike lever to swing quickly towards bell dome 20. The flat segments 67 of cam 66 arrest the movement of the lever arm 470 so that the lever arm doesn't swing far enough itself to strike the bell dome 20. However, since the hammer element 476 is pivotally attached along an axis of living hinge 491 that is parallel to the strike lever's axis of rotation, momentum will cause the hammer element 476 to continue swinging outward until it strikes a bottom or corner edge of the bell dome, thereby ringing the bell. Since the hammer element 476 is pivotally attached to the lever arm, it quickly recoils cleanly away from the bell after striking the bell dome which helps ensure that a good ring will be produced by the bell.
Although only a few embodiments of the invention have been described in detail, it should be appreciated that the invention may be implemented in many other forms without departing from the spirit or scope of the invention. In general, the strike lever is coupled to the support base at a location within the bell cavity and extends downward (axially) and outward (radially) beyond the bell's mouth when the strike lever is in its neutral position. When the strike lever is depressed (actuated), the strike lever pivots, deflects or otherwise moves from a neutral position in a pivoting type manner towards the bell's central axis against a resilient force that biases the strike lever back towards the neutral position. Therefore, pressing the strike lever serves to spring load the strike lever. Releasing the strike lever causes the strike lever to swing to strike the bell body to ring the bell. Since the strike lever's effective pivot point is within the bell cavity, the strike lever motion has a vector component that is radially outward relative to the central axis. In some embodiments the radially outward vector component of the strike lever's motion when the bell is rung is at least as great as its axial vector component. In various specific embodiments the radially outward vector component may be 1.5 times, twice, or greater than the axial vector component.
It should be appreciated from the foregoing that the strike lever may be coupled to the support base in a wide variety of different manners and the resilient force that spring loads the strike lever can be provided by a variety of different mechanism. In the various embodiments, the shape and/or size of the bell, the support, the strap, the strike lever, the hammer (if used) and other components may be widely varied.
In many of the described embodiments, the strike lever may be integrally formed from plastic as a single molded component—as for example by transfer or injection molding. Similarly, in many embodiments, the support and strap may be integrally formed from plastic as a single molded component. Such approaches can simplify the manufacturing and assembly processes. However, that is not a requirement and other manufacturing approaches may be used. Therefore, the present embodiments should be considered illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalents of the appended claims.
This application claims priority of U.S. Provisional Application No. 62/831,295, filed on Apr. 9, 2019, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
62831295 | Apr 2019 | US |