The present invention generally relates to a hydraulic system for a belt continuously-variable transmission, and more particularly, to a hydraulic system for controlling a clamp pressure and a transmission shift pressure independently.
Japanese Patent Application Publication No. 2001-182791 (FIG. 2) discloses an example of a hydraulic system for automatic transmission, in which a centrifugal hydraulic pressure cancel chamber is provided at a backside of a fixed wall of a driven pulley. This chamber is capable of canceling a centrifugal hydraulic pressure occurring in the driven pulley, even when a rotation speed of the driven pulley becomes high as in an overdrive state. The hydraulic system thereby achieves a relatively stable transmission shift control.
It is an object of the present invention to provide a belt continuously-variable transmission capable of effectively canceling a centrifugal hydraulic pressure occurring in a pulley and enhancing an efficient use of fluid.
According to one aspect of the present invention, a belt continuously-variable transmission including: a first fixed wall disposed adjacent to a piston chamber exerting a centrifugal hydraulic pressure to move a movable pulley portion; a piston arranged to press the movable pulley portion, and disposed opposite the first fixed wall across a centrifugal hydraulic pressure cancel chamber; a pulley including the movable pulley portion and a fixed pulley portion fixedly disposed opposite the movable pulley portion so as to form a pulley groove between the movable pulley portion and the fixed pulley portion, the movable pulley portion being movable to change a width of the pulley groove; and a shaft supporting the pulley, and formed with a supply passage connected liquid-tightly with the centrifugal hydraulic pressure cancel chamber, the supply passage supplying a centrifugal hydraulic pressure cancel fluid to the centrifugal hydraulic pressure cancel chamber.
The other objects and features of this invention will become understood from the following description with reference to the accompanying drawings.
The torque converter 1 is a torque transmission mechanism coupled with an output shaft of an engine of the vehicle, and includes the lockup clutch 1a directly engaging the engine with the CVT 3. The torque converter 1 further includes an output shaft 13 coupled with a ring gear 2a of a forward/reverse selector mechanism 2. The forward/reverse selector mechanism 2 is formed as a planetary gear mechanism including the ring gear 2a, a pinion carrier 2b and a sun gear 2c. The sun gear 2c is coupled with a transmission input shaft 14. A reverse brake 2e fixes the pinion carrier 2b to a transmission casing, and a forward clutch 2d engages the transmission input shaft 14 unitarily with the pinion carrier 2b.
The CVT 3 is a transmission shift mechanism provided on the transmission input shaft 14 and a driven shaft 16. The CVT 3 includes a primary pulley 10, a secondary pulley 40, and a belt 15 transmitting torque of the primary pulley 10 to the secondary pulley 40. The primary pulley 10 is provided on the transmission input shaft 14. The primary pulley 10 includes a fixed pulley portion or disk 14a and a movable pulley portion or disk 12. The fixed pulley portion 14a rotates unitarily with the transmission input shaft 14. The movable pulley portion 12 is disposed opposite the fixed pulley portion 14a so as to form a V-shaped pulley groove therebetween. The movable pulley portion 12 is movable in an axial direction of the transmission input shaft 14 by hydraulic pressures acting in a primary pulley cylinder chamber 30 and a primary clamp chamber 20.
The secondary pulley 40 is provided on the driven shaft 16. The secondary pulley 40 includes a fixed pulley portion or disk 16a and a movable pulley portion or disk 42. The fixed pulley portion 16a rotates unitarily with the driven shaft 16. The movable pulley portion 42 is disposed opposite the fixed pulley portion 16a so as to form a V-shaped pulley groove therebetween. The movable pulley portion 42 is movable in an axial direction of the driven shaft 16 by hydraulic pressures acting in a secondary pulley cylinder chamber 60 and a secondary clamp chamber 50.
A drive gear 17 is fixedly mounted on the driven shaft 16. The drive gear 17 transmits torque of the driven shaft 16 through an idler gear 18a and a pinion gear 18b both provided on an idler shaft 18, a final gear 19a, and a differential assembly 19 to a drive shaft, and thereby drives the drive shaft coupled with drive wheels.
In the course of transmitting the torque, the widths of the V-shaped pulley grooves are changeable by moving the movable pulley portion 12 of the primary pulley 10 and the movable pulley portion 42 of the secondary pulley 40 in the axial directions so as to change the radii of contact positions at which each of the primary pulley 10 and the secondary pulley 40 contacts the belt 15. In accordance with the changes of the radii of the contact positions, the CVT 3 is capable of varying a rotation ratio between the primary pulley 10 and the secondary pulley 40 to change a transmission ratio of the torque. The control of changing the widths of the V-shaped pulley grooves is performed by regulating the hydraulic pressures acting in the primary pulley cylinder chamber 30, the secondary pulley cylinder chamber 60, the primary clamp chamber 20, and the secondary clamp chamber 50.
Here, a description will be given, with reference to
The primary pulley cylinder chamber 30 is a chamber compartmented by the movable pulley portion 12, an extension portion 12a of the movable pulley portion 12, and a fixed wall 21. The movable pulley portion 12 rotates unitarily with the transmission input shaft 14 with ball splines 14f therebetween. An outer end periphery of the fixed wall 21 abuts on an inner side periphery of the extension portion 12a, and is sealed with a seal 21a. Therefore, even when the movable pulley portion 12 is moved in the axial direction of the transmission input shaft 14, the primary pulley cylinder chamber 30 is maintained liquid-tight.
The primary clamp chamber 20 is a chamber compartmented by the fixed wall 21, a fixed wall 22, and a piston 24. A radially extending outer portion of the piston 24, the portion extending in a radial direction of the transmission input shaft 14, abuts on a left end of the extension portion 12a of the movable pulley portion 12. Each of inner ends of the fixed wall 21 and the fixed wall 22 is pressed into the transmission input shaft 14, and is fixed therewith liquid-tightly. An inside portion of the piston 24 seals the primary clamp chamber 20 liquid-tightly with seals 24a and 24b. A half hole 22a is formed in the fixed wall 22 with an opening elongated in the radial direction and opened in a direction toward the primary pulley cylinder chamber 30 (right in
The radial hydraulic passage formed by the half holes 21b and 22a is supplied with a clamp pressure from a hydraulic passage 65a formed in a transmission cover 70 disposed at a left end of the transmission input shaft 14, via an axial passage 14b and a radial passage 14c. The axial passage 14b extends in the axial direction of the transmission input shaft 14. The radial passage 14c extends in the radial direction of the transmission input shaft 14. As mentioned above, the radial hydraulic passage is formed between the adjacent, pressed-in fixed walls 21 and 22, and therefore has an improved liquid-tightness.
The secondary pulley cylinder chamber or first piston chamber 60 is a chamber compartmented by the movable pulley portion 42, an extension portion 42a of the movable pulley portion 42, and a fixed wall 41. The movable pulley portion 42 rotates unitarily with the driven shaft 16 with ball splines 16i therebetween. An outer end periphery of the fixed wall 41 abuts on an inner side periphery of the extension portion 42a, and is sealed with a seal 41a. Therefore, even when the movable pulley portion 42 is moved in the axial direction of the driven shaft 16, the secondary pulley cylinder chamber 60 is maintained liquid-tight. The secondary pulley cylinder chamber 60 is supplied with a hydraulic pressure for transmission shift from a hydraulic passage 88a formed in the transmission cover 70, via an axial passage 16b and a radial passage 16c. The axial passage 16b extends in the axial direction of the driven shaft 16. The radial passage 16c extends in a radial direction of the driven shaft 16.
The secondary clamp chamber or second piston chamber 50 is a chamber compartmented by the fixed wall 41, a fixed wall or end wall 43, and a piston 44. A radially extending outer portion of the piston 44, the portion extending in the radial direction of the driven shaft 16, abuts on a right end of the extension portion 42a of the movable pulley portion 42. An inside portion of the piston 44 seals the secondary clamp chamber 50 liquid-tightly with seals 44a and 44b. A right end surface of the innermost portion of the fixed wall 41 abuts on a left side surface of the inner end portion of the fixed wall 43. A ring 16j is provided on the driven shaft 16, and is disposed adjacent to a right side surface of the inner end portion of the fixed wall 43 so that the fixed wall 41 and the fixed wall 43 are prohibited from moving rightward in the axial direction of the driven shaft 16 beyond the ring 16j.
The inner end portion of the fixed wall 43 is pressed into the driven shaft 16, and is fixed therein. A hydraulic passage 41b is formed substantially radially in the fixed wall 41 in the vicinity of the left side surface of the inner end portion of the fixed wall 43. The hydraulic passage 41b connects a radial passage 16e liquid-tightly with the secondary clamp chamber 50. The radial passage 16e extends in the radial direction of the driven shaft 16. As mentioned above, the hydraulic passage 41b is formed in the vicinity of the pressed-in fixed wall 43, and therefore has an improved liquid-tightness. The secondary clamp chamber 50 is supplied with a clamp pressure from a hydraulic passage 65b formed in the transmission cover 70, via an axial passage 16d, the radial passage 16e and the hydraulic passage 41b. The axial passage 16d extends in the axial direction of the driven shaft 16.
The secondary pulley 40 further includes a spring 41c disposed between the movable pulley portion 42 and the fixed wall 41 within the secondary pulley cylinder chamber 60. The spring 41c presses the movable pulley portion 42 to clamp the belt 15, in an initial state where the hydraulic pressure is not supplied yet. The spring 41c thus prevents slippage of the belt 15, when the vehicle is being towed, for example.
The secondary pulley 40 further includes a centrifugal hydraulic pressure cancel chamber 55 between the secondary pulley cylinder chamber 60 and the secondary clamp chamber 50. The centrifugal hydraulic pressure cancel chamber 55 is compartmented by the extension portion 42a of the movable pulley portion 42, the fixed wall 41 and the piston 44,. The centrifugal hydraulic pressure cancel chamber 55 is supplied with a lubricant fluid from an axial passage 16f via a radial passage 16g formed in the driven shaft 16, and via a hydraulic passage 41d formed in the fixed wall 41. The axial passage 16f, which is a supply passage, is formed at a position offset from, or not exactly parallel to, the axis of the driven shaft 16 in this example; however, the axial passage 16f may be formed along the axis of the driven shaft 16. The radial passage 16g, which is a connection passage, extends in the radial direction of the driven shaft 16.
The centrifugal hydraulic pressure cancel chamber 55, and the axial passage 16f connected therewith, extend to the vicinity of the fixed pulley portion 16a provided on the driven shaft 16, and are exposed to the open air from a radial passage 16h, which is an exposure passage. The radial passage 16h is formed radially in the driven shaft 16, and connects the axial passage 16f with the V-shaped pulley groove formed between the movable pulley portion 42 and the fixed pulley portion 16a. The centrifugal hydraulic pressure cancel chamber 55 and the axial passage 16f supplies the lubricant fluid to the belt 15 via the radial passage 16h. The centrifugal hydraulic pressure cancel chamber 55 and the axial passage 16f are liquid-tightly connected with each other via the radial passage 16g and the hydraulic passage 41d so that a centrifugal hydraulic pressure cancel fluid flows between the centrifugal hydraulic pressure cancel chamber 55 and the axial passage 16f. Therefore, as described hereinbelow, the centrifugal hydraulic pressure cancel chamber 55 can have an effective pressure surface area with an inside radius defined at a radial position close to the axial passage 16f, and thereby perform a sure cancellation of centrifugal hydraulic pressures.
The primary clamp chamber 20 and the secondary clamp chamber 50 have equal pressure surface areas (as illustrated in the sectional view of
As shown in
The hydraulic passage 82 supplies the line pressure to the pressure modifier valve 91 via a hydraulic passage 82a connected with an orifice 91a. The pressure modifier valve 91 regulates the line pressure by the signal pressure, and supplies the resulting hydraulic pressure to the pressure regulator valve 84 via a hydraulic passage 84a. The resulting hydraulic pressure functions as a back pressure for the pressure regulator valve 84. The pressure regulator valve 84 regulates the discharge pressure as the line pressure by using the back pressure.
The hydraulic pressure regulated by the pilot valve 89 is supplied to a primary transmission shift control valve 85 and a secondary transmission shift control valve 87 via a hydraulic passage 83a. The transmission shift control valve 85 regulates the hydraulic pressure, and supplies the resulting hydraulic pressure as a back pressure to the PP/C.V 86 via a hydraulic passage 85a. The transmission shift control valve 87 regulates the hydraulic pressure, and supplies the resulting hydraulic pressure as a back pressure to the SP/C.V 88 via a hydraulic passage 87a. The PP/C.V 86 regulates the line pressure supplied from the pressure regulator valve 84, and supplies a transmission shift hydraulic pressure to the primary pulley cylinder chamber 30 via a hydraulic passage 86a. The SP/C.V 88 regulates the line pressure supplied from the pressure regulator valve 84, and supplies a transmission shift hydraulic pressure to the secondary pulley cylinder chamber 60 via the hydraulic passage 88a.
The hydraulic passage 82 is connected to the hydraulic passage 65c via a pressure reducing valve 90. The hydraulic passage 65c is connected with the hydraulic passage 65a and the hydraulic passage 65b. The hydraulic passage 65a is connected to the primary clamp chamber 20. The hydraulic passage 65b is connected to the secondary clamp chamber 50. The pressure reducing valve 90 is electronically controlled to reduce the line pressure in accordance with a command signal from a CVT control unit, and supplies the reduced pressure as the clamp pressure via the hydraulic passages 65c, 65a and 65b to the primary pulley 10 and the secondary pulley 40.
A hydraulic pressure drained from the pressure regulator valve 84 is regulated by a pulley lubricating valve 92. A hydraulic pressure drained from the pulley lubricating valve 92 is supplied as a lubricant fluid to the axial passage 16f via a hydraulic passage 92a.
Next, a description will be given, with reference to
Fs=ρω2(r22−r12)
Fc=ρω2(R22−R12)
In these expressions, ρ indicates a fluid density, ω indicates a rotation speed of the driven shaft 16; r2 indicates an outside radius of an effective pressure surface area of the secondary pulley cylinder chamber 60; r1 indicates an inside radius of the effective pressure surface area of the secondary pulley cylinder chamber 60; R2 indicates an outside radius of an effective pressure surface area of the secondary clamp chamber 50; and R1 indicates an inside radius of the effective pressure surface area of the secondary clamp chamber 50. The centrifugal hydraulic pressure Fs of the secondary pulley cylinder chamber 60 acts on the movable pulley portion 42 in a direction (left in
The centrifugal hydraulic pressure cancel chamber 55 has an effective pressure surface area with an outside radius substantially equal to r2 which corresponds to the outside radius of the effective pressure surface area of the secondary pulley cylinder chamber 60, as shown in
Fe=ρω2(r22−R2)
The centrifugal hydraulic pressure Fe of the centrifugal hydraulic pressure cancel chamber 55 acts on the piston 44 in a direction (right in
The centrifugal hydraulic pressure cancel fluid is supplied from the axial passage 16f via the radial passage 16g and the hydraulic passage 41d to the centrifugal hydraulic cancel chamber 55, and the fluid is also supplied as a lubricant fluid from the axial passage 16f via the radial passage 16h to the contact surfaces at which the belt 15 contacts the secondary pulley 40 at the V-shaped pulley groove. That is, the fluid supplied to the centrifugal hydraulic pressure cancel chamber 55 is exposed to the open air and used as a lubricant and a coolant at the V-shaped pulley groove. Thus, the CVT 3 of this embodiment can efficiently use the fluid exposed to the open air.
As described above, in the belt CVT 3 of this embodiment, the centrifugal hydraulic pressure cancel chamber 55 is provided between the secondary pulley cylinder chamber 60 and the secondary clamp chamber 50. Therefore, the centrifugal hydraulic pressures of the secondary pulley cylinder chamber 60 and the secondary clamp chamber 50 can be canceled by one chamber, i.e., the centrifugal hydraulic pressure cancel chamber 55. With this centrifugal hydraulic pressure cancel chamber 55, the CVT 3 of this embodiment can achieve a stable transmission shift control, even when the rotation speed of the driven shaft 16 becomes considerably high as in an overdrive state.
Besides, in this embodiment, the centrifugal hydraulic pressure cancel chamber 55 includes an inner chamber part which is adjacent to the inner portion of the fixed wall 41 and the inner portion of the clamping piston 44; and an outer chamber part which is adjacent to the extension portion 42a of the movable pulley portion 42, the radially extending outer portion of the fixed wall 41, and the radially extending outer portion of the clamping piston 44. That is, the centrifugal hydraulic pressure cancel chamber 55 not only includes the inner chamber part opposite the secondary clamp chamber 50, but also includes the outer chamber part opposite the secondary pulley cylinder chamber 60, as shown in
Besides, the CVT 3 is also effective with a different arrangement of the secondary pulley cylinder chamber 60 and the secondary clamp chamber 50. Specifically, the secondary pulley cylinder chamber 60 and the secondary clamp chamber 50 may be disposed at different radial positions, which are positions offset or distanced in the radial direction of the driven shaft 16. In this arrangement, the inside radius (r1) of the effective pressure surface area of the secondary pulley cylinder chamber 60 and the outside radius (R2) of the effective pressure surface area of the secondary clamp chamber 50 are defined at closer positions in the radial direction. This arrangement at least increases a difference between the outside radius (r2) of the effective pressure surface area of the centrifugal hydraulic pressure cancel chamber 55 and the inside radius (R=<R1) thereof, and consequently, increases the centrifugal hydraulic pressure Fe of the centrifugal hydraulic pressure cancel chamber 55 which is represented by the foregoing expression. With this increased centrifugal hydraulic pressure Fe, the centrifugal hydraulic pressure cancel chamber 55 is capable of canceling the centrifugal hydraulic pressures of the secondary pulley cylinder chamber 60 and the secondary clamp chamber 50 more effectively.
If a hydraulic passage or port supplying the fluid to the centrifugal hydraulic pressure cancel chamber, and a hydraulic passage or port exposing the centrifugal hydraulic pressure cancel chamber to the open air are disposed at adjacent positions in a transmission mechanism, then the centrifugal hydraulic pressure cancel chamber has an effective pressure surface area with an inside radius defined at a position corresponding to the exposing port. In accordance with the position of the exposing port, the inside radius of the effective pressure surface area of the centrifugal hydraulic pressure cancel chamber may become larger than the inside radius (R1) of the effective pressure surface area of the secondary clamp chamber 50. In this case, the centrifugal hydraulic pressure cancel chamber cannot sufficiently cancel the centrifugal hydraulic pressure of at least the secondary clamp chamber 50. In addition, such transmission mechanism does not reuse the fluid exposed to the open air, but simply wastes the fluid, and thereby hinders an efficient use of fluid.
In this embodiment, by contrast, the radial passage 16g supplying the fluid to the centrifugal hydraulic pressure cancel chamber 55, and the radial passage 16h exposing the centrifugal hydraulic pressure cancel chamber 55 to the open air are disposed at positions offset, or distanced, at least in the axial direction of the driven shaft 16 so that the inside radius (R) of the effective pressure surface area of the centrifugal hydraulic pressure cancel chamber 55 is set at a radial position closer to the axis of the driven shaft 16. This smaller inside radius (R) increases the centrifugal hydraulic pressure Fe of the centrifugal hydraulic pressure cancel chamber 55 as represented by the foregoing expression. With the increased centrifugal hydraulic pressure Fe, the centrifugal hydraulic pressure cancel chamber 55 of this embodiment is capable of canceling the centrifugal hydraulic pressures acting in the chambers 60 and 50 further effectively.
Besides, the axial passage 16f supplying the fluid to the centrifugal hydraulic pressure cancel chamber 55 extends to connect to the radial passage 16h at the V-shaped pulley groove of the secondary pulley 40, and is exposed to the open air thereat. Therefore, the CVT 3 of this embodiment can use an extra portion of the fluid supplied to the centrifugal hydraulic pressure cancel chamber 55, as a lubricant and a coolant between the belt 15 and the movable pulley portion 42 at the V-shaped pulley groove. Thus, the CVT 3 of this embodiment does not waste the fluid exposed to the open air, but reuses the fluid as a lubricant and a coolant, and thereby enhances an efficient use of fluid.
Besides, the present invention is not only applicable to the belt CVT 3 of a double piston type as in this embodiment, but is also applicable to a belt CVT of a single piston type, for example. Such belt CVT is also effective in canceling a centrifugal hydraulic pressure.
Additionally, the present invention is effective, not only when the centrifugal hydraulic pressure cancel chamber 55 is provided in the secondary pulley 40 as in this embodiment, but also when the centrifugal hydraulic pressure cancel chamber 55 is provided in the primary pulley 10. In this case, the centrifugal hydraulic pressure cancel chamber 55 is capable of canceling centrifugal hydraulic pressures of the primary clamp chamber 20 and the primary pulley cylinder chamber 30 effectively.
This application is based on a prior Japanese Patent Application No. 2003-196240 filed on Jul. 14, 2003. The entire contents of this Japanese Patent Application No. 2003-196240 are hereby incorporated by reference.
Although the invention has been described above by reference to certain embodiments of the invention, the invention is not limited to the embodiments described above. Modifications and variations of the embodiments described above will occur to those skilled in the art in light of the above teachings. The scope of the invention is defined with reference to the following claims.
Number | Date | Country | Kind |
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2003-196240 | Jul 2003 | JP | national |