Claims
- 1. A pumping unit comprising:
- a motor, a flywheel sheave, a crank sheave, a Samson post, a walking beam, and a horsehead connected to said walking beam;
- shaft means mounting said flywheel sheave for low friction rotation thereof, a relatively small sheave connected to said flywheel sheave for driving said crank sheave; another shaft means mounting said crank sheave for low friction rotation;
- an endless drive means by which said motor drives said flywheel sheave; a second endless drive means by which said small sheave drives said crank sheave counter clockwise (horsehead at right) when said motor is rotated counter clockwise (similarly viewed);
- a bridle means for said horsehead adapted for connection to a polished rod by which a downhole pump can be stroked;
- Samson post journal means by which said walking beam is mounted in journaled relationship relative to said Samson post such that one end of the walking beam can be moved in a vertical plane to impart vertical reciprocatory motion into the bridle;
- a wrist pin attached to said crank sheave, said wrist pin being radially spaced from said shaft means of said crank sheave, said wrist pin being connected to be rotated in a circle by said crank sheave, means including a pitman arm having one journaled end connected to said crank and an opposite end connected in journaled relationship by tail bearing means to the end of the walking beam which is opposite from the horsehead;
- said Samson post journal means being located between said bridle means and said opposed end of said pitman arm,
- means by which the relative location of said crank sheave shaft, wrist pin, opposite end of said pitman arm, and Samson post journal means are disposed relative to one another to oscillate said opposite end of said pitman arm and said horsehead to produce motion of said polished rod having a high delayed peak velocity profile
- whereby, said motor drives the flywheel sheave which in turn drives the crank sheave, and the crank sheave rocks the walking beam which reciprocates the bridle in a vertical plane, thereby causing the bridle to reciprocate in a manner to produce an elongated pump stroke of high efficiency,
- said tailbearing means moving in the NNW octant (FIG. 17) as the walking beam moves from rod downstroke to rod upstroke,
- said pitman arm having a length less than twice the vertical distance from said another shaft means mounting said crank sheave to said Samson post journal means (FIG. 15),
- the vertical through said tailbearing means, when said tailbearing means, said another shaft means, and said wrist pin are aligned, passing through said wrist pin's circle closer to said another shaft means than to the vertical tangent to said wrist pin's circle nearest the vertical through said Samson post journal means.
- 2. The pumping unit of claim 1 wherein:
- as the crank wheel rotates counterclockwise from 320.degree. to 150.degree. on the upstroke, the center of gravity of the pitman arm is moved away from the Samson post, thereby increasing the structural unbalance; and
- as the crank wheel rotates from the 150.degree. to the 320.degree. position, the center of gravity of the pitman arm is moved toward the Samson shaft, thereby decreasing the structural unbalance;
- whereby during rod upstroke reduced counterweight is required and on the rod downstroke reduced power consumption is realized.
- 3. A pumping unit comprising:
- a motor, a flywheel sheave, a crank sheave, a Samson post, a walking beam, and a horsehead connected to said walking beam;
- shaft means mounting said flywheel sheave for low friction rotation thereof, a relatively small sheave connected to said flywheel sheave for driving said crank sheave;
- another shaft means having but a single bearing mounting said crank sheave for low friction rotation;
- an endless drive means by which said motor drives said flywheel sheave; a second endless drive means by which said small sheave drives said crank sheave;
- a bridle means for said horsehead by which a downhole pump can be stroked; Samson post journal means by which said walking beam is mounted in journaled relationship relative to said Samson post such that one end of the walking beam can be moved in a vertical plane to impart vertical reciprocatory motion into the bridle;
- a crank attached to said crank sheave, said wrist pin being radially spaced from said shaft means of said crank sheave, said wrist pin being connected to said crank to be rotated by said crank sheave, means including a pitman arm having one journaled end connected to said crank and an opposite end connected in journaled relationship to the end of the walking beam which is opposite from the horsehead;
- said Samson post journal means being located between said bridle means and said opposed end of said pitman arm,
- means by which the relative location of said crank, sheave shaft, wrist pin, opposite end of said pitman arm, and Samson post journal means are disposed relative to one another to oscillate said opposite end of said pitman arm,
- whereby, said motor drives the flywheel sheave which in turn drives the crank sheave, and the crank sheave rocks the walking beam which reciprocates the bridle in a vertical plane, thereby enabling the bridle to be used for reciprocating a downhole pump,
- said another shaft means being attached to only one said of said crank sheave, said wrist pin being attached to only one side of said crank sheave,
- said wrist pin being attached to said crank sheave at the opposite side of the sheave from said another shaft means,
- said crank sheave including a hub which receives said another shaft means, means by which a flange is supported from said hub; an outer face of said flange drivingly receiving said second endless drive means; said crank extending from said hub to said flange and thereby transferring a rotational force from said flange to said pitman arm by means of said crank.
- 4. The pumping unit of claim 3 wherein:
- said flywheel sheave comprises a hub, a flange spaced from said hub, said flange being attached to said hub by a plurality of radial spokes, said spokes being formed by adjacent cutouts; and
- said crank sheave comprises a hub, a flange spaced from said hub, said flange being attached to said hub by a plurality of spokes, said spokes being formed by adjacent cutouts;
- said crank sheave having counterweights affixed thereto at a location spaced from said hub and flange; and counterweights comprising cutouts of the same shape as that resulting from spoking the sheaves.
- 5. The pumping unit of claim 4 wherein:
- said wrist pin is affixed to an elongated reinforcing member attached to said crank sheave hub and which extends along a radius axially spaced from said hub and into engagement with said flange, and the outer face of said flange drivingly receives said second endless drive means;
- whereby, the crank sheave provides the function of a crank arm, counterweight support, and sheave,
- said reinforcing means having a plurality of attachment means disposed at radially spaced positions thereon, said wrist pin being connected to said crank sheave at one of said attachment means.
- 6. The pumping unit of claim 2 wherein:
- the relationship between the crank, crank sheave axis, opposed end of the pitman arm, and Samson post journal means achieve a motion at the bridle means attached to the horsehead which generates a more rapid downstroke as compared to the slower upstroke; and wherein the crank turns 165.+-.10 degrees to provide the downstroke and 195.+-.10 degrees to provide the upstroke.
- 7. The pumping of claim 1 wherein:
- the slope of the velocity profile for said polished rod is substantially constant on the downstroke until maximum velocity of the polish rod is achieved.
- 8. A pumping unit and sucker rod system comprising:
- a flywheel sheave mounted for rotating in a vertical plane; a motor means which drives said flywheel sheave by means of an endless drive means;
- a crank sheave mounted for rotating in a vertical plane, a relatively small sheave connected to rotate with said flywheel sheave for driving said crank sheave counter clockwise (rod system at right) by means of another endless drive means;
- a walking beam having a horsehead at one end thereof, a tail bearing at the opposite end thereof, and a Samson shaft bearing at a medial part thereof;
- a Samson post which supports said walking beam at said Samson shaft bearing;
- a pitman arm having one end journaled to said tail bearing and another end journaled to a crank located on a radius of said crank sheave in such a manner that rotation of the crank sheave causes reciprocatory motion of the pitman arm, which in turn rocks the walking beam to cause the horsehead to reciprocate in a vertical plane;
- bridle means connected to said horsehead by means of which a polished rod can be connected to a sucker rod string for actuating a downhole pump;
- said flywheel sheave and crank sheave each including a circumferentially extending outer peripheral face which is engaged by one of said endless drive means; and
- means arranging said crank, the axis of said crank sheave, tail bearing, and Samson post bearing whereby said bridle means moves to produce motion of such a polished rod having a high delayed peak velocity profile.
- said crank being near to vertical and at an angle of at least ninety degrees from its horizontal position, measured in the clockwise direction, when the line from said tailbearing and Samson shaft bearing is horizontal,
- the vertical through said tailbearing when the line from said tailbearing to said Samson shaft bearing is horizontal passing through the locus of the juncture of said crank and pitman nearer to the axis of rotation of said crank sheave than to a vertical tangent to said locus closest to the Samson shaft bearing.
- 9. The pumping unit and sucker rod system of claim 8 wherein, as the crank sheave moves he wrist pin counterclockwise from the 320.degree. position to the 150.degree. position on the horsehead upstroke, the center of gravity of the pitman arm is moved away from the Samson shaft, thereby increasing the structural unbalance;
- as the crank sheave moves the wrist pin from the 150.degree. position to the 320.degree. position, on the horsehead downstroke the center of gravity of the pitman arm is moved toward the Samson post, thereby decreasing the structural unbalance;
- whereby, during rod upstroke reduced counterweight is required and on the rod downstroke reduced power consumption is realized.
- 10. The pumping unit and sucker rod system of claim 8 wherein:
- the slope of the polished rod velocity profile is substantially constant on the downstroke until maximum velocity is reached.
- 11. The pumping unit and sucker rod system of claim 10 wherein:
- said wrist pin is affixed to an elongated reinforcing member attached to said crank sheave hub and which extends along a radius axially spaced from said hub and into engagement with said flange, and the outer face of said flange drivingly receives said endless drive means;
- whereby the crank sheave provides the function of a crank arm, counterweight support, and sheave.
- 12. The pumping unit and sucker rod system of claim 11,
- said velocity profile of said polished rod having a slope that is substantially constant on the downstroke until maximum velocity of the polish rod is achieved,
- whereupon the polished rod then rapidly decelerates at a rate which substantially elongates the fiberglass rods of the rod string and thereby increases the effective length of the downhole pump stroke.
- 13. The pumping unit and sucker rod system of claim 12 wherein:
- said crank is attached to only one side of said crank sheave in opposition to said another shaft means, said crank is radially spaced from said shaft means of said crank sheave, said crank being connected to be rotated by said crank sheave,
- there being only one said pitman arm having one journaled end connected to said crank on only one side of said crank sheave.
- 14. Method of pumping a wellbore with a pumpjack unit of the type having a clockwise rotating (well being at right) crank wheel connected to reciprocate a walking beam by a pitman arm, the walking beam being supported by a Samson post bearing on a Samson post and having a bridle at one end thereof and a tail bearing at the other end thereof, with the tail bearing being connected by a wrist pin to the crank wheel by the pitman arm; and, the bridle being connected to reciprocate a polished rod which in turn is connected to a sucker rod string including fiberglass sucker rods which string extends downhole to actuate a downhole pump; comprising the steps of:
- (1) arranging the center of the crank wheel below and spaced from the Samson post bearing;
- (2) arranging the tail bearing above the crank wheel center and between a vertical line extending through the crank wheel center and the Samson post bearing;
- (3) positioning the tail bearing, crank, crank center, and Samson post bearing relative to one another so that the tailbearing crank and crank center lie along a common line when the polish rod is at the end of the upstroke while at the same time the tailbearing lies substantially in a horizontal plane which passes through the Samson post bearing and the vertical through the tailbearing passes through the locus of the wrist pin closer to the crank center than to the vertical tangent to said locus on the side of the locus nearest the vertical through the Samson post bearing, and whereby the velocity profile at the polished rod is of high delayed peak velocity configuration having a peak velocity of the order of at least 1.3 and the slope of the polished rod velocity profile is substantially constant on the downstroke until maximum velocity of the polished rod is reached, the polished rod then rapidly decelerating at a rate which elongates the rod string to thereby increase the effective length of the downhole pump stroke.
- 15. The method of claim 14 and further including the step of:
- (4) turning the crank wheel counterclockwise to thereby cause the center of gravity of the pitman arm to increase the structural unbalance by moving away from the Samson post on the upstroke.
RELATIONSHIP TO OTHER PATENT APPLICATIONS
This patent application is a continuation of 550,452, now abandoned, filed Nov. 8, 1963, which was a continuation in part of patent application Ser. No. 237,533; filed Feb. 23, 1981, now abandoned.
Subsequently another patent application, also entitled "Belt Driven Pumping Unit" 941,582, has been acknowledged as filed Nov. 26, 1984, disclosing the subject matter that is common to the two prior applications.
US Referenced Citations (15)
Continuations (1)
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550452 |
Nov 1983 |
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Continuation in Parts (1)
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237533 |
Feb 1981 |
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